Automatic rust removal equipment for pipes

Abstract

The utility model discloses automatic rust removal equipment for pipes. The automatic rust removal equipment comprises a support; the derusting mechanism comprises a feeding part arranged on the support and a derusting part arranged on the support, the feeding part is used for conveying a pipe to be derusted to the working end of the derusting part, the derusting part comprises a portal frame, a guide rail, a sliding seat and a polishing element, the portal frame is arranged on the support, the guide rail is arranged on the portal frame, the sliding seat is arranged on the guide rail in a sliding mode, and the polishing element is arranged on the sliding seat. The grinding element is arranged on the sliding base, the output end of the grinding element abuts against the outer surface of the to-be-derusted pipe, and the grinding element can move in the peripheral direction of the to-be-derusted pipe. According to the automatic rust removal equipment for the pipe, the outer wall of the pipe can be annularly ground and polished through the rust removal mechanism, and the rust removal effect can be greatly improved.

Description

Technical Field

[0001] This utility model relates to the field of rust removal equipment technology, specifically to an automatic rust removal device for pipes. Background Technology

[0002] In various industries such as metal processing, wood processing, and furniture manufacturing, pipe surface treatment is a crucial step in improving product quality and appearance. Traditional pipe rust removal methods often rely on manual operation, resulting in low efficiency, inconsistent rust removal quality, and high labor intensity for workers. Therefore, there is an urgent market demand for a highly efficient and stable automated pipe rust removal system to meet the needs of large-scale production.

[0003] Currently, there are some semi-automatic or simple pipe rust removal devices on the market, but these devices have the following main problems:

[0004] 1. Low rust removal efficiency: Semi-automatic equipment still requires frequent manual intervention, and the polishing speed is slow, making it difficult to meet the needs of large-scale production.

[0005] 2. Unstable rust removal quality: Due to differences in manual operation, the surface finish of the polished pipes is inconsistent, affecting the overall quality of the product.

[0006] 3. High labor intensity for workers: Prolonged manual operation can easily lead to worker fatigue, increase the risk of workplace injuries, and also limit the improvement of production efficiency.

[0007] 4. Poor equipment adaptability: Some equipment can only handle pipes of specific specifications or materials, lacking flexibility and unable to adapt to diverse production needs. Utility Model Content

[0008] In order to solve the technical problems existing in the prior art, this application provides an automatic rust removal device for pipes.

[0009] To achieve the above objectives, the technical solution adopted in this application is as follows: an automatic rust removal device for pipes, comprising: a support frame; a rust removal mechanism, the rust removal mechanism including a feeding component mounted on the support frame and a rust removal component mounted on the support frame, wherein the feeding component is used to transport the pipe to be rusted to the working end of the rust removal component, the rust removal component includes a gantry frame, a guide rail, a slide block, and a grinding element, the gantry frame is mounted on the support frame, the guide rail is mounted on the gantry frame, the slide block is slidably mounted on the guide rail, the grinding element is mounted on the slide block, the output end of the grinding element abuts against the outer surface of the pipe to be rusted, and the grinding element can move circumferentially around the pipe to be rusted.

[0010] In some embodiments of this utility model, the grinding element includes a grinding wheel, a first drive motor, and a mounting platform. The mounting platform is disposed on a slide, the first drive motor is disposed on the mounting platform, the grinding wheel is disposed on the first drive motor, and the grinding wheel can abut against the outer wall of the pipe to be derusted.

[0011] In some embodiments of this utility model, the guide rail is provided with a power mechanism for driving the slide to move. The power mechanism includes several transmission components, a transmission chain, and a second drive motor. The several transmission components are spaced apart on the guide rail. Each transmission component includes a support and a transmission gear. The support is provided on the guide rail, and the transmission gear is rotatably mounted on the support. The slide is provided with a driven gear that meshes with the transmission gear. The second drive motor is provided at the end of the guide rail, and the output end of the second drive motor is connected to the transmission component located at the end.

[0012] In some embodiments of this utility model, the mounting platform and the slide are connected by an adjustment mechanism. The adjustment mechanism includes an adjustment seat and an adjustment screw. The adjustment seat is fixed on the slide and has a groove for accommodating the mounting platform. The mounting platform is slidably disposed in the groove. The adjustment screw passes through the adjustment seat and the mounting platform, and the mounting platform and the adjustment seat are threadedly connected.

[0013] In some embodiments of this utility model, a drive nut is provided at one end of the adjusting screw located on the adjusting seat.

[0014] In some embodiments of this utility model, a ranging element is provided at the end of the mounting platform away from the first drive motor, and the output end of the ranging element is aligned with the pipe to be derusted.

[0015] In some embodiments of this utility model, the output end of the rust removal mechanism is provided with a feeding mechanism. The feeding mechanism includes a mounting base, a feeding roller and a third drive motor. The mounting base is mounted on a bracket, the feeding roller is rotatably mounted on the bracket, and the third drive motor is mounted on the mounting base, with the output end of the third drive motor connected to the feeding roller.

[0016] Beneficial effects:

[0017] This utility model provides an automatic rust removal device for pipes, comprising: a support frame; and a rust removal mechanism, the rust removal mechanism including a feeding component mounted on the support frame and a rust removal component mounted on the support frame. The feeding component transports the pipe to be rusted to the working end of the rust removal component. The rust removal component includes a gantry frame, a guide rail, a slide block, and a grinding element. The gantry frame is mounted on the support frame, the guide rail is mounted on the gantry frame, the slide block is slidably mounted on the guide rail, and the grinding element is mounted on the slide block. The output end of the grinding element abuts against the outer surface of the pipe to be rusted, and the grinding element can move circumferentially around the pipe. The support frame is used to mount the feeding component and the rust removal component of the rust removal mechanism, facilitating their coordinated operation and ensuring effective rust removal. The feeding component transports the raw pipe material to be rusted to the position of the rust removal component. The aforementioned rust-removing components are used to grind damaged and rusted areas on the outer wall of the pipe. Grinding also removes oxides, dirt, and other impurities from the pipe surface, forming a denser and more uniform protective film. This protective film isolates the pipe from direct contact with the external environment, thereby enhancing its corrosion resistance and extending its service life. The aforementioned gantry frame is used to hoist the aforementioned guide rails, slides, and grinding components, facilitating the interaction between the guide rails and slides. This allows the grinding components to move around the outer wall of the pipe to be rusted, thus polishing and removing rust from the outer wall. The aforementioned guide rails support the sliding of the aforementioned slides. Both the guide rails and slides are semi-circular structures. The sliding of the slides on the guide rails drives the rust-removing components on the slides to move circumferentially around the outer wall of the pipe to be rusted, thus performing circumferential grinding on the annular pipe material. This facilitates automated grinding and improves the precision and effectiveness of rust removal. Attached Figure Description

[0018] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0019] Figure 1 This is a schematic diagram of the structure of an embodiment of this application;

[0020] Figure 2 for Figure 1 A magnified view of a section at point A in the middle;

[0021] Figure 3 for Figure 1 A magnified view of a section at point B in the middle;

[0022] Figure 4 This is a schematic diagram of the rust removal mechanism according to an embodiment of this application.

[0023] In the diagram: 1-Bracket; 2-Feeding component; 3-Gantry frame; 4-Guide rail; 5-Slide seat; 6-Grinding element; 601-Grinding wheel; 602-First drive motor; 603-Mounting platform; 7-Transmission component; 701-Support; 702-Transmission gear; 8-Transmission chain; 9-Second drive motor; 10-Adjusting seat; 11-Adjusting screw; 12-Drive nut; 13-Distance measuring element; 14-Driven gear; 15-Unloading mechanism; 1501-Mounting seat; 1502-Unloading roller; 1503-Third drive motor. Detailed Implementation

[0024] To make the objectives, technical solutions, and advantages of the embodiments of this application clearer, the technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. The components of the embodiments of this application described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.

[0025] Therefore, the following detailed description of the embodiments of this application provided in the accompanying drawings is not intended to limit the scope of the claimed application, but merely to illustrate selected embodiments of the application. All other embodiments obtained by those skilled in the art based on the embodiments of this application without inventive effort are within the scope of protection of this application.

[0026] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.

[0027] In the description of this application, it should be noted that the use of terms such as "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer" to indicate orientation or positional relationships is based on the orientation or positional relationships shown in the accompanying drawings, or the orientation or positional relationships commonly used when the product is in use. These terms are used solely for the convenience of describing this application and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this application. Furthermore, the use of terms such as "first" and "second" in the description of this application is only used to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0028] Furthermore, the use of terms such as "horizontal" and "vertical" in the description of this application does not imply that the component is required to be absolutely horizontal or suspended, but rather that it may be slightly tilted. For example, "horizontal" simply means that its direction is more horizontal relative to "vertical," and does not mean that the structure must be completely horizontal, but rather that it may be slightly tilted.

[0029] In the description of this application, it should also be noted that, unless otherwise expressly specified and limited, the terms "set up," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection between two components. Those skilled in the art can understand the specific meaning of the above terms in this application based on the specific circumstances.

[0030] Example

[0031] Please refer to Figures 1-4 This embodiment provides an automatic rust removal device for pipes, which includes: a support 1; a rust removal mechanism, the rust removal mechanism including a feeding component 2 disposed on the support 1 and a rust removal component disposed on the support 1, wherein the feeding component 2 is used to transport the pipe to be rusted to the working end of the rust removal component, the rust removal component includes a gantry frame 3, a guide rail 4, a slide block 5 and a grinding element 6, the gantry frame 3 is disposed on the support 1, the guide rail 4 is disposed on the gantry frame 3, the slide block 5 is slidably disposed on the guide rail 4, the grinding element 6 is disposed on the slide block 5, the output end of the grinding element 6 abuts against the outer surface of the pipe to be rusted, and the grinding element 6 can move circumferentially around the pipe to be rusted.

[0032] In this embodiment, the bracket 1 is used to install the feeding component 2 and the rust removal component of the rust removal mechanism, so as to facilitate the coordinated operation of the feeding component 2 and the rust removal component and ensure the rust removal effect of the pipe.

[0033] In this embodiment, the feeding component 2 is used to transport the raw pipe material to be derusted to the derusting component. The derusting component is used to grind the damaged and rusted parts of the pipe's outer wall. Grinding can also remove oxides, dirt, and other impurities from the pipe surface, forming a denser and more uniform protective film. This protective film can isolate the pipe from direct contact with the external environment, thereby enhancing its corrosion resistance and extending its service life.

[0034] Specifically, the gantry 3 is used to hoist the guide rail 4, slide 5, and grinding element 6, facilitating the cooperation between the guide rail 4 and slide 5. This allows the grinding element 6 to move around the outer side of the pipe wall to be cleaned, thereby polishing and removing rust from the outer wall of the pipe. The guide rail 4 supports the sliding of the slide 5. Both the guide rail 4 and the slide 5 are semi-circular structures. By sliding the slide 5 on the guide rail 4, the rust-removing element on the slide 5 can move circumferentially around the outer wall of the pipe to be cleaned, thereby performing circumferential grinding on the annular pipe material. This facilitates automated grinding and improves the accuracy and effectiveness of rust removal.

[0035] It should be noted that both the guide rail 4 and the slide block 5 are arc-shaped structures. The guide rail 4 is fixed on the gantry frame 3, and the slide block 5 slides freely back and forth along the installation direction of the guide rail 4, thereby driving the rust removal parts installed on the slide block 5 to move around the pipe to be rusted, thereby performing circumferential grinding to ensure consistent grinding thickness.

[0036] Please refer to Figure 4 In some embodiments of this example, the grinding element 6 includes a grinding wheel 601, a first drive motor 602, and a mounting platform 603. The mounting platform 603 is disposed on the slide 5, the first drive motor 602 is disposed on the mounting platform 603, and the grinding wheel 601 is disposed on the first drive motor 602. The grinding wheel 601 can abut against the outer wall of the pipe to be derusted.

[0037] In this embodiment, the aforementioned grinding element 6 is used to smooth the defects and rust spots on the outer wall of the pipe to be derusted, forming a denser and more uniform protective film. Specifically, the aforementioned grinding wheel 601, through high-speed rotation, generates friction with the surface of the element, thereby removing defects such as rust, oxide layer, deposits, burrs, and roughness. During the grinding process, the grinding wheel 601 can process the element according to a predetermined size and shape, ensuring that the accuracy and shape of the element meet the design requirements. The aforementioned first drive motor 602 is the core component of the grinding system, providing the necessary power to drive the grinding wheel 601 or other grinding tools to rotate at high speed, thereby achieving friction and grinding with the surface of the element.

[0038] Preferably, the first drive motor 602 is a servo motor. A servo motor can control its speed by adjusting parameters such as current and voltage, thereby adapting to the processing requirements of different materials and components. This speed control capability is crucial for achieving precise grinding results and ensuring processing quality.

[0039] In this embodiment, the mounting platform 603 is used to mount the first drive motor 602, so that the position of the first drive component can be adjusted by adjusting the mounting platform 603.

[0040] Please refer to Figure 2 In some embodiments of this example, the guide rail 4 is provided with a power mechanism for driving the slide 5 to move. The power mechanism includes a plurality of transmission components 7, a transmission chain 8, and a second drive motor 9. The plurality of transmission components 7 are spaced apart on the guide rail 4. Each transmission component 7 includes a support 701 and a transmission gear 702. The support 701 is provided on the guide rail 4, and the transmission gear 702 is rotatably provided on the support 701. The slide 5 is provided with a driven gear 14 that meshes with the transmission gear 702. The second drive motor 9 is provided at the end of the guide rail 4, and the output end of the second drive motor 9 is connected to the transmission component 7 located at the end.

[0041] In this embodiment, the aforementioned power mechanism provides kinetic energy for the movement of the slide block 5, thereby driving the rust removal component to move freely around the outer wall of the pipe to be rusted. Specifically, there are three transmission components 7, evenly spaced on the guide rail 4, used to clamp the slide block 5 on the guide rail 4. By driving the second drive motor 9 to move, the second drive motor 9 drives the rotating component to work, and the transmission components 7 drive the transmission chain 8 to transmit kinetic energy to the other end of the guide rail 4. Thus, all three transmission components 7 have the ability to actively drive the slide block 5 to move, thereby ensuring the circumferential movement of the slide block 5.

[0042] Please refer to Figure 2 and Figure 4 In some embodiments of this example, the mounting platform 603 and the slide 5 are connected by an adjustment mechanism. The adjustment mechanism includes an adjustment seat 10 and an adjustment screw 11. The adjustment seat 10 is fixed on the slide 5. The adjustment seat 10 has a groove for accommodating the mounting platform 603. The mounting platform 603 is slidably disposed in the groove. The adjustment screw 11 passes through the adjustment seat 10 and the mounting platform 603. The mounting platform 603 and the adjustment seat 10 are threadedly connected.

[0043] In this embodiment, the aforementioned adjustment mechanism is used to adjust the distance between the outer surface of the grinding wheel 601 and the central axis of the arc-shaped guide rail 4, thereby adjusting the grinding depth of the grinding wheel 601, which is convenient for adjustment according to actual work requirements. The aforementioned adjustment seat 10 is used to connect the aforementioned mounting table 603 and the slide 5. The aforementioned adjustment seat 10 has a groove for accommodating the aforementioned mounting table 603. The aforementioned mounting table 603 can reciprocate along the opening direction of the groove under the drive of the adjusting screw 11, thereby facilitating the adjustment of the grinding thickness.

[0044] Please refer to Figure 2 In some embodiments of this example, the adjusting screw 11 is provided with a driving nut 12 at one end of the adjusting seat 10.

[0045] In this embodiment, the drive nut 12 is integrally formed with the adjusting rod. The adjusting screw 11 is driven by tools such as a wrench, thereby adjusting the distance between the grinding wheel 601 and the central axis of the guide rail 4.

[0046] Please refer to Figure 4 In some embodiments of this example, a ranging element 13 is provided at the end of the mounting platform 603 away from the first drive motor 602, and the output end of the ranging element 13 is aligned with the pipe to be derusted.

[0047] In this embodiment, the ranging element 13 is used to measure the distance between the mounting platform 603 and the pipe to be derusted, thereby obtaining accurate grinding thickness and improving the precision of pipe grinding. Specifically, the ranging element 13 is an infrared rangefinder.

[0048] Please refer to Figure 1 and Figure 3 In some embodiments of this example, the output end of the rust removal mechanism is provided with a feeding mechanism 15. The feeding mechanism 15 includes a mounting base 1501, a feeding roller 1502 and a third drive motor 1503. The mounting base 1501 is disposed on the bracket 1, the feeding roller 1502 is rotatably disposed on the bracket 1, and the third drive motor 1503 is mounted on the mounting base 1501, and the output end of the third drive motor 1503 is connected to the feeding roller 1502.

[0049] In this embodiment, the feeding mechanism 15 is located at the end of the bracket 1 away from the grinding element 6. The feeding mechanism 15 drives the rust-removed pipe that has been fully output from the loading component 2, facilitating the transport of the processed pipe to the next work station. Specifically, the mounting base 1501 is used to mount the feeding roller 1502 and the third drive motor 1503, and the feeding roller 1502 drives the pipe to be output.

[0050] In use, the pipe to be derusted is conveyed to the derusting mechanism through the feeding component 2. The first drive motor 602 is started and drives the grinding wheel 601. The adjusting screw 11 is rotated by the wrench to adjust the polishing thickness. Then the second drive motor 9 is driven, which drives the grinding element 6 to rotate around the pipe to be derusted. As the pipe continues to enter the derusting mechanism, it is ground and derusted.

[0051] The above description is merely a preferred embodiment of this application and is not intended to limit this application. Various modifications and variations can be made to this application by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this application should be included within the protection scope of this application.

Claims

1. An automatic rust removal device for pipes, characterized in that, include: Frame (1); The rust removal mechanism includes a feeding component (2) mounted on the support (1) and a rust removal component mounted on the support (1). The feeding component (2) is used to transport the pipe to be rusted to the working end of the rust removal component. The rust removal component includes a gantry frame (3), a guide rail (4), a slide block (5), and a grinding element (6). The gantry frame (3) is mounted on the support (1), the guide rail (4) is mounted on the gantry frame (3), the slide block (5) is slidably mounted on the guide rail (4), and the grinding element (6) is mounted on the slide block (5). The output end of the grinding element (6) abuts against the outer surface of the pipe to be rusted, and the grinding element (6) can move circumferentially around the pipe to be rusted.

2. The automatic rust removal equipment for pipes according to claim 1, characterized in that, The grinding element (6) includes a grinding wheel (601), a first drive motor (602), and a mounting platform (603). The mounting platform (603) is disposed on the slide (5), the first drive motor (602) is disposed on the mounting platform (603), and the grinding wheel (601) is disposed on the first drive motor (602). The grinding wheel (601) can abut against the outer wall of the pipe to be derusted.

3. The automatic rust removal equipment for pipes according to claim 2, characterized in that, The guide rail (4) is provided with a power mechanism for driving the slide (5) to move. The power mechanism includes a plurality of transmission components (7), a transmission chain (8), and a second drive motor (9). The plurality of transmission components (7) are spaced apart on the guide rail (4). Each transmission component (7) includes a support (701) and a transmission gear (702). The support (701) is provided on the guide rail (4), and the transmission gear (702) is rotatably provided on the support (701). The slide (5) is provided with a driven gear (14) that meshes with the transmission gear (702). The second drive motor (9) is provided at the end of the guide rail (4), and the output end of the second drive motor (9) is connected to the transmission component (7) located at the end.

4. The automatic rust removal equipment for pipes according to claim 2, characterized in that, The mounting platform (603) and the slide (5) are connected by an adjustment mechanism. The adjustment mechanism includes an adjustment seat (10) and an adjustment screw (11). The adjustment seat (10) is fixed on the slide (5). The adjustment seat (10) has a groove for accommodating the mounting platform (603). The mounting platform (603) is slidably disposed in the groove. The adjustment screw (11) passes through the adjustment seat (10) and the mounting platform (603). The mounting platform (603) and the adjustment seat (10) are threadedly connected.

5. The automatic rust removal equipment for pipes according to claim 4, characterized in that, The adjusting screw (11) is provided with a driving nut (12) at one end of the adjusting seat (10).

6. The automatic rust removal equipment for pipes according to claim 2, characterized in that, The mounting platform (603) is provided with a ranging element (13) at one end away from the first drive motor (602), and the output end of the ranging element (13) is aligned with the pipe to be derusted.

7. The automatic rust removal equipment for pipes according to claim 1, characterized in that, The output end of the rust removal mechanism is provided with a feeding mechanism (15). The feeding mechanism (15) includes a mounting base (1501), a feeding roller (1502), and a third drive motor (1503). The mounting base (1501) is disposed on the bracket (1). The feeding roller (1502) is rotatably disposed on the bracket (1). The third drive motor (1503) is mounted on the mounting base (1501), and the output end of the third drive motor (1503) is connected to the feeding roller (1502).

Images