Diaphragm valve buckling jig

Abstract

The utility model discloses a diaphragm valve buckling jig which comprises a base and a stamping mechanism, and the stamping mechanism is arranged above the base. The base is provided with a containing platform and a plurality of supporting columns, a top plate is arranged above the supporting columns, and the stamping mechanism is provided with a spring and a stamping assembly. The pressing block is provided with a punch or a hemispherical groove; the punch is in an inverted frustum shape. According to the utility model, the micro-leakage ring in the diaphragm valve is fixed by arranging the diaphragm valve buckling jig, so that the labor intensity of workers is reduced, the efficiency is improved, and the buckling quality is ensured, thereby ensuring the use performance and the service life of the rear part of the diaphragm valve; the spring is arranged for buffering during pressing and buckling, the elastic pressing and buckling effect is achieved, the situation that the buckling ring part is crushed due to hard pressing and buckling is prevented, and the pressing and buckling quality and effect are guaranteed.

Description

Technical Field

[0001] This utility model relates to the technical field of diaphragm valve processing fixtures, specifically to a diaphragm valve crimping fixture. Background Technology

[0002] A diaphragm valve is a shut-off valve that uses a diaphragm as the opening and closing element to close the flow channel, cut off the fluid, and separate the valve body cavity from the valve cover cavity. The diaphragm is usually made of elastic, corrosion-resistant, and non-permeable materials such as rubber and plastic. The valve body is mostly made of plastic, fiberglass, ceramic, or metal lined with rubber. Diaphragm valves have a simple structure, good sealing and corrosion resistance, and low fluid resistance. They are often used for low-pressure, low-temperature, highly corrosive media and media containing suspended substances.

[0003] To ensure sealing, existing diaphragm valves typically place a micro-leakage ring within an annular groove to guarantee a tight seal during subsequent use. However, the current method of placing the micro-leakage ring into the groove without proper fixation can lead to displacement and reduced lifespan or performance over time. Existing methods to address this issue include adhesive bonding, which can weaken over time, causing loosening and displacement. Alternatively, manual bending with clamps can be used, but this is labor-intensive, inefficient, and results in poor crimping quality, further impacting performance. Therefore, a fixture is needed to crimp the micro-leakage ring within the diaphragm valve, ensuring its stable fixation within the annular groove and guaranteeing the valve's lifespan and performance. Utility Model Content

[0004] This utility model addresses the shortcomings of current technology by providing a diaphragm valve crimping fixture, aiming to solve the technical problems of slow crimping efficiency and poor quality in existing diaphragm valves.

[0005] The technical solution adopted by this utility model to achieve the above objectives is as follows:

[0006] A diaphragm valve pressing fixture includes a base and a stamping mechanism, the stamping mechanism being disposed above the base; the base is provided with a placement platform and multiple support columns, a top plate is provided above the multiple support columns, and the stamping mechanism is disposed on the top plate; the stamping mechanism is provided with a spring and a stamping assembly.

[0007] As a further improvement, the top plate is provided with a central through hole; the stamping mechanism includes a base and a drive cylinder, the base is disposed on the top plate, the base is provided with a sliding cavity, the spring is disposed in the sliding cavity, the stamping assembly is disposed at the end of the spring, and the stamping assembly extends out from the central through hole.

[0008] As a further improvement, the drive cylinder is provided with a drive rod, the drive rod is provided with a first slider, the first slider moves along the direction of the slide cavity; one end of the spring is connected to the first slider.

[0009] As a further improvement, the stamping assembly includes a second slider and a pressure block. The second slider is disposed at the other end of the spring and is movable along the direction of the slide cavity. The pressure block is disposed at the bottom of the second slider.

[0010] As a further improvement, the pressing block is provided with a punch; the punch is in the shape of an inverted frustum.

[0011] As a further improvement, the pressure block is provided with a hemispherical groove.

[0012] As a further improvement, the base is provided with a groove, and the placement platform is disposed within the groove.

[0013] Compared with the prior art, the above-mentioned one or more technical solutions in the diaphragm valve crimping fixture provided in this utility model embodiment have at least one of the following technical effects:

[0014] This invention utilizes a diaphragm valve clamping fixture to fix the micro-leakage ring inside the diaphragm valve, reducing manual labor intensity, improving efficiency, and ensuring the quality of the clamping, thereby guaranteeing the performance and lifespan of the diaphragm valve. A truncated cone-shaped punch is used to press the inner clamping ring portion, ensuring the clamping ring secures the micro-leakage ring within its placement groove. A hemispherical groove is used to press the outer clamping ring portion, again securing it within the groove. A spring is incorporated to buffer the clamping action, providing elastic clamping and preventing damage from rigid clamping, thus ensuring the quality and effectiveness of the clamping process. Attached Figure Description

[0015] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0016] Figure 1 This is a schematic diagram of the overall structure of the diaphragm valve crimping fixture in this embodiment;

[0017] Figure 2 This is a top view of the diaphragm valve crimping fixture in this embodiment;

[0018] Figure 3 This is a schematic diagram of the pressure block in this embodiment;

[0019] Figure 4 This is another structural schematic diagram of the pressure block in this embodiment. Detailed Implementation

[0020] The following description is only a preferred embodiment of the present invention and does not limit the scope of protection of the present invention.

[0021] For examples, see the appendix. Figures 1-3 A diaphragm valve clamping fixture 1 includes a base 2 and a stamping mechanism 3. The stamping mechanism 3 is disposed above the base 2. The base 2 is provided with a placement platform 4 and multiple support columns 5. A top plate 6 is provided above the multiple support columns 5. The stamping mechanism 3 is disposed on the top plate 6. The stamping mechanism 3 is provided with a spring 7 and a stamping assembly 8. The placement platform 4 is disposed in the groove.

[0022] The top plate 6 is provided with a central through hole 60; the stamping mechanism 3 includes a base 30 and a drive cylinder 31. The base 30 is disposed on the top plate 6 and is provided with a sliding cavity 300. The spring 7 is disposed in the sliding cavity 300, and the stamping assembly 8 is disposed at the end of the spring 7, and the stamping assembly 8 extends out from the central through hole 60.

[0023] The drive cylinder 31 is provided with a drive rod, and the drive rod is provided with a first slider 310. The first slider 310 moves along the direction of the sliding cavity 300. One end of the spring 7 is connected to the first slider 310. The spring 7 is used for buffering during the buckling action to achieve the function of elastic buckling, prevent the buckle ring from being damaged due to hard buckling, and ensure the quality and effect of buckling.

[0024] The stamping assembly 8 includes a second slider 80 and a pressure block 81. The second slider 80 is disposed at the other end of the spring 7 and can move along the direction of the sliding cavity 300. The pressure block 81 is disposed at the bottom of the second slider 80 and is fixed to the bottom of the second slider 80 by welding or threaded connection.

[0025] The pressure block 81 is provided with a punch 811; the punch 811 is in the shape of an inverted frustum, the cross-sectional angle of the inverted frustum punch 811 is 40°, the diameter of the bottom end of the punch 811 is greater than or equal to 3mm, the inverted frustum punch 811 is used to punch the inner retaining ring portion of the micro-leak ring, so that the retaining ring portion of the pressing part fastens the micro-leak ring in the micro-leak ring placement groove.

[0026] See appendix Figure 4The pressure block 81 is provided with a hemispherical groove 812. The hemispherical groove 812 is used to press the outer buckle part of the micro-leak ring, so that the buckle part of the pressing part fastens the micro-leak ring in the micro-leak ring placement groove.

[0027] This invention utilizes a diaphragm valve clamping fixture to fix the micro-leakage ring inside the diaphragm valve, reducing manual labor intensity, improving efficiency, and ensuring the quality of the clamping, thereby guaranteeing the performance and lifespan of the diaphragm valve. A truncated cone-shaped punch is used to press the inner clamping ring portion, ensuring the clamping ring secures the micro-leakage ring within its placement groove. A hemispherical groove is used to press the outer clamping ring portion, again securing it within the groove. A spring is incorporated to buffer the clamping action, providing elastic clamping and preventing damage from rigid clamping, thus ensuring the quality and effectiveness of the clamping process.

[0028] This utility model is not limited to the above-described embodiments. Other diaphragm valve clamping fixtures obtained by using the same or similar structures or devices as the above-described embodiments of this utility model are all within the protection scope of this utility model.

Claims

1. A diaphragm valve crimping fixture, characterized in that: The diaphragm valve clamping fixture includes a base and a stamping mechanism, the stamping mechanism being disposed above the base; the base is provided with a placement platform and multiple support columns, a top plate is provided above the multiple support columns, and the stamping mechanism is disposed on the top plate; the stamping mechanism is provided with a spring and a stamping assembly.

2. The diaphragm valve crimping fixture according to claim 1, characterized in that: The top plate has a central through hole; the stamping mechanism includes a base and a drive cylinder, the base is disposed on the top plate, the base has a sliding cavity, the spring is disposed in the sliding cavity, the stamping assembly is disposed at the end of the spring, and the stamping assembly extends out from the central through hole.

3. The diaphragm valve crimping fixture according to claim 2, characterized in that: The drive cylinder is provided with a drive rod, and the drive rod is provided with a first slider, which moves along the direction of the slide cavity; one end of the spring is connected to the first slider.

4. The diaphragm valve crimping fixture according to claim 3, characterized in that: The stamping assembly includes a second slider and a pressure block. The second slider is disposed at the other end of the spring and is movable along the direction of the sliding cavity. The pressure block is disposed at the bottom of the second slider.

5. The diaphragm valve crimping fixture according to claim 4, characterized in that: The pressing block is equipped with a punch; the punch is in the shape of an inverted frustum.

6. The diaphragm valve crimping fixture according to claim 4, characterized in that: The pressure block is provided with a hemispherical groove.

7. The diaphragm valve crimping fixture according to any one of claims 5 or 6, characterized in that: The base has a groove, and the placement platform is disposed within the groove.

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