Air valve producing and machining device

By designing the purification mechanism and spray structure of the air valve production and processing device, the problem of air valve surface scratches caused by flying debris adhesion was solved, and the effective cleaning of flying debris and purification of the processing environment were achieved.

CN223493195UActive Publication Date: 2025-10-31JIANGSU YINUOWEI CONSTR TECH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202423109163.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-16
Publication Date
2025-10-31
Estimated Expiration
2034-12-16

AI Technical Summary

Technical Problem

In existing air valve processing equipment, flying debris cannot be handled in time during welding and grinding, and it is easy to adhere to the surface of the air valve and cause scratches.

Method used

A valve manufacturing and processing device was designed, comprising a purification mechanism, a flow supply component, and a collection component. It collects and discharges flying debris through a spray structure, and combines a clamping mechanism and a chip removal component to achieve effective treatment of flying debris.

Benefits of technology

It effectively cleans up flying debris during processing, protects the surface of the air valve from scratches, and purifies the processing environment.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223493195U_ABST
    Figure CN223493195U_ABST
Patent Text Reader

Abstract

The utility model provides an air valve producing and machining device, relates to the field of air valve production, and solves the problems that when an existing machining table is used, dust and a large amount of flying chips are inevitably generated in the machining processes of welding, polishing and the like, and the machining efficiency is high. In order to solve the problem that the surface of an air valve is easily scratched due to the fact that flying chips adhere to an air valve body if the flying chips generated during machining cannot be treated in time, a flow supply assembly fixedly connected in a machining mechanism is arranged, so that when an air valve component on a machining table is welded, cut and the like, the surface of the air valve is prevented from being scratched, and the machining efficiency of the air valve component is improved. According to the machining device, after water flow is sprayed out through the flow supply assembly, waste chips generated during machining are collected and treated, liquid is fed through the liquid inlet groove formed in the outer side of the collecting assembly, then unified discharging operation is conducted, and then the purpose of purifying the machining environment is achieved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model belongs to the field of air valve production, and specifically relates to an air valve production and processing device. Background Technology

[0002] Currently, air volume regulating valves, also known as air dampers, are indispensable central air conditioning terminal accessories in ventilation, air conditioning, and air purification projects in industrial plants and civil buildings. They are generally used in air conditioning and ventilation system ducts to regulate the air volume of branch pipes and can also be used for the mixed regulation of fresh air and return air.

[0003] However, existing air valves require a corresponding processing device, namely a processing table, to support them during processing and to perform subsequent welding, grinding, and other processing. However, when using existing processing tables, a large amount of dust and debris inevitably fly during the welding, grinding, and other processing. If the dust and debris generated during processing are not treated in time, they can easily adhere to the air valve body and cause scratches on the surface of the air valve.

[0004] Therefore, in view of the shortcomings of the above-mentioned solutions in actual production and implementation, modifications and improvements have been made. At the same time, in the spirit and concept of seeking excellence, and with the assistance of professional knowledge and experience, and after much ingenuity and experimentation, this utility model was created. It provides a new air valve production and processing device to solve the problem that when existing processing tables are used, a large amount of dust and debris inevitably fly during welding, grinding and other processing. If the dust and debris generated during processing are not treated in time, it is easy for the dust and debris to adhere to the air valve body and cause scratches on the surface of the air valve. Utility Model Content

[0005] This utility model proposes a valve manufacturing and processing device, which solves the problem that in the prior art, when the processing table is used, a large amount of dust and debris inevitably fly during the welding, grinding and other processing processes. If the dust and debris generated during processing are not treated in time, they can easily adhere to the valve body and cause scratches on the surface of the valve.

[0006] The technical solution of this utility model is implemented as follows: a wind valve production and processing device includes a processing mechanism. The main body of the processing mechanism is a box structure with a one-way opening at the top. A purification mechanism is fixedly connected to the inner side of the processing mechanism, and a clamping mechanism is also fixedly connected to the inner top surface of the processing mechanism.

[0007] The outer side of the purification mechanism is fixedly connected to a liquid inlet assembly, which is mainly a water pump. The inner side of the processing mechanism is fixedly connected in a ring array to a flow supply assembly that communicates with the purification mechanism. The flow supply assembly and the liquid inlet assembly together form a spray structure. The inner side of the processing mechanism is also fixedly connected to a tubular collecting assembly. The outer circumferential surface of the collecting assembly is provided with a liquid inlet groove for liquid inlet. The two adjustment assemblies are screwed in opposite directions to the inner sides of the two clamping mechanisms. A circular knob assembly is fixedly connected to the side of the adjustment assembly away from the clamping mechanism.

[0008] In a preferred embodiment, a flange-structured mounting component is fixedly connected to the side of the assembly away from the processing mechanism. The mounting component has positioning holes for mounting bolts arranged in a circular array inside.

[0009] In a preferred embodiment, two U-shaped support components are fixedly connected in a linear array on the bottom surface of the processing mechanism, and chip removal components for chip removal are arranged in a ring array inside the processing mechanism.

[0010] In a preferred embodiment, a frustoconical gathering component that is thicker at the top and thinner at the bottom is fixedly connected to the bottom surface of the processing mechanism, and a discharge component that communicates with the bottom end of the gathering component is fixedly connected to it.

[0011] In a preferred embodiment, the gathering component and the discharge component together form a waste discharge structure, and the top surfaces of the clamping mechanism and the processing mechanism are arranged perpendicularly.

[0012] In a preferred embodiment, a screw hole is provided at the center of the clamping mechanism, and an adjustment component is screwed into the screw hole.

[0013] In a preferred embodiment, the adjustment component has an external thread on its outer peripheral surface, and the adjustment component has two such threads.

[0014] In a preferred embodiment, a clamping component with a circular cross-section is fixedly connected to the side of the adjustment assembly away from the knob assembly.

[0015] In a preferred embodiment, the clamping assembly and the adjusting assembly together form a clamping and positioning structure for the air valve.

[0016] After using the above technical solution, the beneficial effects of this utility model are:

[0017] 1. In this utility model, by providing a flow supply component fixedly connected in the processing mechanism, when welding, cutting or other processing is performed on the air valve component on the processing table, water can be sprayed out through the flow supply component to collect and process the waste generated during processing. After the waste is introduced through the liquid inlet tank opened on the outside of the collection component, it is discharged in a unified manner, thereby achieving the purpose of purifying the processing environment.

[0018] 2. In this utility model, by providing four collecting components fixedly connected in the processing mechanism, the four collecting components are arranged in a ring array and located directly below the supply component. Therefore, the purpose of rapid purification can be achieved by using the purification mechanism set outside the processing mechanism to allow liquid to enter. Attached Figure Description

[0019] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0020] Figure 1 This is a schematic diagram of the front side structure of the processing device of this utility model;

[0021] Figure 2 This is a front view structural diagram of the processing device of this utility model;

[0022] Figure 3 This is a schematic diagram of the combined structure of the collection component and the liquid inlet tank of the processing device of this utility model;

[0023] Figure 4 This is a top view of the processing device of this utility model;

[0024] Figure 5 This is a schematic diagram of the combined structure of the processing mechanism and the gathering component of the processing device of this utility model;

[0025] Figure 6 This is a schematic diagram of the left side of the processing device of this utility model;

[0026] In the diagram, 1 is the processing mechanism; 101 is the support assembly; 102 is the chip removal assembly; 103 is the gathering assembly; 104 is the discharge assembly; 2 is the purification mechanism; 201 is the liquid inlet assembly; 202 is the flow supply assembly; 203 is the collection assembly; 204 is the liquid inlet tank; 205 is the mounting assembly; 206 is the positioning hole; 3 is the clamping mechanism; 301 is the adjustment assembly; 302 is the knob assembly; 303 is the clamping assembly. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0028] like Figures 1-6 As shown, a wind valve manufacturing and processing device includes: a processing mechanism 1, the main body of the processing mechanism 1 is a box structure with a one-way opening at the top, a purification mechanism 2 is fixedly connected to the inner side of the processing mechanism 1, and a clamping mechanism 3 is also fixedly connected to the inner top surface of the processing mechanism 1.

[0029] The outer side of the purification mechanism 2 is fixedly connected to the liquid inlet assembly 201, which is mainly a water pump. The inner side of the processing mechanism 1 is fixedly connected in a ring array to the flow supply assembly 202, which is in communication with the purification mechanism 2. The flow supply assembly 202 and the liquid inlet assembly 201 together form a spray structure. The inner side of the processing mechanism 1 is also fixedly connected to the tubular collection assembly 203. The outer peripheral surface of the collection assembly 203 is provided with a liquid inlet groove 204 for liquid inlet.

[0030] Among them, the assembly component 203 is fixedly connected to the side away from the processing mechanism 1 with a flange structure mounting component 205. The mounting component 205 has positioning holes 206 for mounting bolts arranged in a ring array inside. The bottom end face of the processing mechanism 1 is fixedly connected to two U-shaped support components 101 in a straight array. The processing mechanism 1 has a chip removal component 102 arranged in a ring array inside for chip removal. Two adjustment components 301 are screwed in opposite directions to the inner side of the two clamping mechanisms 3. The side of the adjustment component 301 away from the clamping mechanism 3 is fixedly connected to a circular knob component 302. The side of the adjustment component 301 away from the knob component 302 is fixedly connected to a clamping component 303 with a circular cross section.

[0031] Among them, a frustum-shaped gathering component 103 with a thicker upper part and a thinner lower part is fixedly connected to the bottom end surface of the processing mechanism 1. A discharge component 104 that communicates with the bottom end of the gathering component 103 is fixedly connected to it. The gathering component 103 and the discharge component 104 together form a structure for discharging waste chips. The clamping mechanism 3 is set perpendicular to the top end surface of the processing mechanism 1.

[0032] The clamping mechanism 3 has a screw hole at its center, and an adjustment component 301 is screwed into the screw hole. The adjustment component 301 has an external thread on its outer circumferential surface. There are two adjustment components 301. The clamping component 303 and the adjustment component 301 together form a clamping and positioning structure for the air valve.

[0033] During use, when processing the air valve, place the air valve on the top surface of the processing mechanism 1, and manually hold the knob assembly 302 fixedly connected to the outside of the adjustment assembly 301 to rotate the adjustment assembly 301. As the adjustment assembly 301 rotates further, it will synchronously drive the clamping assembly 303 fixedly connected to the inside of the adjustment assembly 301 to move inward and clamp and position the workpiece. At the same time, the purification mechanism 2 fixedly connected to the outside of the processing mechanism 1 is connected to the external liquid supply container, and the mounting assembly 205 set on the outside of the collecting assembly 203 is connected to the external return pipe.

[0034] When the air valve placed at the top of the processing mechanism 1 is being cut or ground, the generated waste chips can be partially collected by the water sprayed by the water supply component 202 fixedly connected to the processing mechanism 1. The liquid mixed with the flying chips will be collected through the liquid inlet 204 opened at the top of the collecting component 203 and then discharged through the outer opening of the mounting component 205. The remaining waste chips generated during processing can be quickly and manually pushed into the interior of the gathering component 103 by the chip removal component 102 opened at the top of the processing mechanism 1 for collection, thereby achieving a more practical purpose.

[0035] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A valve manufacturing and processing apparatus, comprising a processing mechanism (1), wherein the main body of the processing mechanism (1) is a box structure with a one-way opening at the top, characterized in that, A purification mechanism (2) is fixedly connected to the inner side of the processing mechanism (1), and a clamping mechanism (3) is also fixedly connected to the inner top surface of the processing mechanism (1). The outer side of the purification mechanism (2) is fixedly connected to an inlet assembly (201) whose main body is a water pump. The inner side of the processing mechanism (1) is fixedly connected in a ring array to a flow supply assembly (202) that communicates with the purification mechanism (2). The flow supply assembly (202) and the inlet assembly (201) together form a spray structure. The inner side of the processing mechanism (1) is also fixedly connected to a tubular collection assembly (203). The outer circumferential surface of the collection assembly (203) is provided with an inlet groove (204) for inlet.

2. The air valve manufacturing and processing apparatus according to claim 1, characterized in that, The assembly (203) is fixedly connected to a flange structure mounting assembly (205) on the side away from the processing mechanism (1). The mounting assembly (205) has positioning holes (206) for mounting bolts arranged in a ring array inside.

3. The air valve manufacturing and processing apparatus according to claim 1, characterized in that, The bottom surface of the processing mechanism (1) is fixedly connected with two U-shaped support components (101) in a straight line array, and the inside of the processing mechanism (1) is provided with chip removal components (102) in a ring array for chip removal.

4. The air valve manufacturing and processing apparatus according to claim 1, characterized in that, The bottom surface of the processing mechanism (1) is fixedly connected to a frustoconical gathering component (103) that is thicker at the top and thinner at the bottom, and the bottom end of the gathering component (103) is fixedly connected to a discharge component (104) that communicates with it.

5. The air valve manufacturing and processing apparatus according to claim 4, characterized in that, The gathering component (103) and the discharge component (104) together form a waste discharge structure, and the top surfaces of the clamping mechanism (3) and the processing mechanism (1) are arranged vertically.

6. The air valve manufacturing and processing apparatus according to claim 5, characterized in that, The clamping mechanism (3) has a screw hole at its center, and an adjustment component (301) is screwed into the screw hole.

7. The air valve manufacturing and processing apparatus according to claim 6, characterized in that, The adjustment component (301) has an external thread on its outer peripheral surface, and there are two such threads on the adjustment component (301).

8. The air valve manufacturing and processing apparatus according to claim 7, characterized in that, The two adjustment components (301) are screwed in opposite directions to the inner side of the two clamping mechanisms (3), and a circular knob component (302) is fixedly connected to the side of the adjustment component (301) away from the clamping mechanism (3).

9. The air valve manufacturing and processing apparatus according to claim 8, characterized in that, A clamping component (303) with a circular cross-section is fixedly connected to the side of the adjustment component (301) away from the knob component (302).

10. A valve manufacturing and processing apparatus according to claim 9, characterized in that, The clamping assembly (303) and the adjusting assembly (301) together form a clamping and positioning structure for the air valve.