Cutting device for double-wall corrugated pipe
By using multiple cutting blades and clamping components to maintain coaxiality in the double-wall corrugated pipe cutting device, the problem of uneven force during corrugated pipe cutting is solved, achieving a high degree of flatness in the cutting process and improving the applicability of the equipment.
Patent Information
- Application Number
- CN202423106801.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-16
- Publication Date
- 2025-10-31
- Estimated Expiration
- 2034-12-16
AI Technical Summary
In the existing double-wall corrugated pipe cutting device, the double-wall corrugated pipe is subjected to uneven circumferential force during the cutting process, resulting in deformation and poor end face flatness.
Multiple cutting blades are distributed around the circumference of the corrugated pipe, and the corrugated pipe is kept coaxial by a clamping assembly. The cutting blades are rotated synchronously by a driving component and a drive component. Combined with the adjustment of the auxiliary ring and the clamping ring, the corrugated pipe is ensured to be subjected to uniform force during the cutting process.
It improves the flatness of corrugated pipes after cutting, reduces deformation, and enhances the applicability of the equipment, making it suitable for corrugated pipes of different specifications.
Smart Images

Figure CN223493367U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of double-wall corrugated pipes, and more particularly to a cutting device for double-wall corrugated pipes. Background Technology
[0002] Double-wall corrugated pipe is a new type of pipe with an annular outer wall and a smooth inner wall. It is commonly used in water supply, drainage, sewage discharge and other applications. It features light weight, low drainage resistance and high compressive strength.
[0003] Currently, Chinese utility model patent CN220389575U discloses a cutting device for HDPE double-wall corrugated pipes, including a base. The base has vertically upward-facing sidewalls on both sides, and longitudinal guide rails are installed on the outer sides of both sidewalls. The output end of the longitudinal guide rails is provided with a horizontally mounted cutting fixing table. A clamping structure that can be linearly adjusted and clamped is centrally located on the upper surface of the base. The corrugated pipe is clamped in the clamping structure. The horizontal guide rails can drive the clamping table to move laterally. It is compatible with a flexible saw blade that can be adjusted in angle and height, enabling the corrugated pipe to be cut in multiple directions. Therefore, it can meet different cutting and processing needs, thus effectively solving the problem of insufficient flexibility in corrugated pipe cutting and processing, which makes it difficult to meet different processing requirements.
[0004] When cutting with only a soft saw blade, the double-walled corrugated pipe is under unilateral stress. During the cutting process, the uneven circumferential stress on the double-walled corrugated pipe is prone to deformation, and the flatness of the cut end face is not high. Utility Model Content
[0005] In order to ensure that the double-walled corrugated pipe is subjected to uniform circumferential force during cutting, thereby improving the flatness of the rear end face of the double-walled corrugated pipe after cutting, this application provides a cutting device for double-walled corrugated pipe.
[0006] This application provides a cutting device for double-walled corrugated pipes, which adopts the following technical solution:
[0007] A cutting device for a double-walled corrugated pipe includes a frame, a cutting assembly, and a clamping assembly. The cutting assembly includes a cutting frame, a plurality of cutting blades, and a driving component. The cutting frame is mounted on the frame and has a placement hole. The cutting blades are circumferentially distributed along the axis of the placement hole and are rotatably connected to the frame. The driving component is used to drive the plurality of cutting blades to move toward the axis of the placement hole. The clamping assembly is used to keep the corrugated pipe coaxial with the placement hole.
[0008] By adopting the above technical solution, the clamping component is used to clamp the corrugated pipe, and the cutting component is used to cut the corrugated pipe. During the cutting process, the operator drives several cutting blades to rotate simultaneously in the direction of the placement hole. The cutting blades can cut the clamped corrugated pipe. Because there are several cutting blades and the cutting blades move at the same time, the circumferential force of the corrugated pipe is uniform during the cutting process, the deformation of the corrugated pipe is reduced, and the flatness of the cut end face of the corrugated pipe is high.
[0009] Optionally, the driving component includes a rotating ring and a driving cylinder. The rotating ring is coaxially arranged with the placement hole and rotatably connected to the cutting frame. The rotating ring has a plurality of sliding grooves, each of which corresponds to a plurality of cutting blades. Each cutting blade is provided with a sliding column, which is located in the sliding groove. The driving cylinder is used to drive the rotating ring to rotate.
[0010] By adopting the above technical solution, when the corrugated pipe needs to be cut, the operator starts the drive cylinder, which drives the rotating ring to rotate. The sliding column on the cutting blade slides in the sliding groove, and the cutting blade can rotate along the rotation axis of the cutting blade on the frame. The cutting blade approaches the corrugated pipe until it is cut. The drive component has a simple structure and is easy to operate.
[0011] Optionally, the clamping assembly includes a clamping ring, a plurality of clamping blocks, and a driving member. The clamping ring is disposed on the frame and is coaxially disposed with the placement hole. The plurality of clamping blocks are slidably connected to the clamping ring. The driving member is used to drive the clamping blocks closer to the axis of the clamping ring.
[0012] By adopting the above technical solution, the clamping assembly is used to clamp the corrugated pipe, reducing the displacement of the corrugated pipe during the cutting process, thereby improving the quality of the corrugated pipe after cutting. The operator passes the corrugated pipe through the clamping ring, and the drive component moves the clamping block close to the corrugated pipe. Since several clamping blocks are distributed along the axis of the placement hole, several clamping blocks can make the corrugated pipe and the placement hole coaxial, so that several cutting blades are in a state of uniform force when cutting the corrugated pipe.
[0013] Optionally, the driving component includes a driving ring, a driving gear ring, a driving motor, and a driving gear. The driving ring is coaxially arranged with the clamping ring and is rotatably connected to the clamping ring. An Archimedean spiral groove is formed on the end face of the driving ring, and the clamping block slides into the Archimedean spiral groove. The driving gear ring is disposed on the driving ring, and the driving gear is rotatably connected to the frame. The driving gear meshes with the driving gear ring, and the driving motor is used to drive the driving gear to rotate.
[0014] By adopting the above technical solution, the motor drives the gear to rotate, the gear drives the gear ring to rotate, and the gear ring drives the ring to rotate. The Archimedes plane spiral groove on the ring cooperates with the clamping block, and the clamping block can move along the radial direction of the clamping ring until the clamping block clamps the bellows. The drive component has a simple structure and is easy for operators to operate.
[0015] Optionally, the clamping assembly further includes auxiliary components and linkage components. The auxiliary components include an auxiliary ring and several auxiliary blocks. The auxiliary ring is slidably connected to the frame along the axial direction of the placement hole. The several auxiliary blocks are circumferentially distributed along the axial direction of the auxiliary ring. The auxiliary blocks are connected to the auxiliary ring along the radial sliding direction of the auxiliary ring. The linkage components are used to drive the auxiliary blocks to slide.
[0016] By adopting the above technical solution, some corrugated pipes are quite long. If they are held by the clamping blocks on the clamping component alone, the corrugated pipes will tilt under the action of gravity. The auxiliary component is used to assist in clamping the corrugated pipes, reduce the influence of the weight of the corrugated pipes, and improve the alignment of the axis of the corrugated pipes with the placement hole. The operator first places the corrugated pipes on the clamping ring and the auxiliary ring. The driving component causes the clamping blocks to clamp the corrugated pipes, and the linkage component drives the auxiliary blocks to clamp the corrugated pipes.
[0017] Optionally, the linkage component includes a linkage ring, a linkage tube, and a linkage column. The linkage ring is coaxially arranged with the auxiliary ring and is rotatably connected to the auxiliary ring. An Archimedean spiral groove is formed on the linkage ring, and the auxiliary block slides into the Archimedean spiral groove. The linkage column is parallel to the extension direction of the placement hole, and one end of the linkage column is disposed on the linkage ring. The linkage tube is sleeved on the linkage column and is disposed on the driving ring.
[0018] By adopting the above technical solution, the motor drives the gear to rotate, the gear drives the gear ring to rotate, the gear ring drives the ring to rotate, the ring drives the clamping block to slide along the radial direction of the clamping ring, and at the same time the ring drives the linkage tube to rotate along the axis of the ring, the linkage tube drives the linkage column to rotate, the linkage column drives the linkage ring to rotate, and the linkage ring drives the auxiliary block to move along the axis of the auxiliary ring through the Archimedes plane spiral groove until the auxiliary block clamps the bellows.
[0019] Optionally, the clamping assembly further includes an adjusting component for controlling the distance between the auxiliary ring and the clamping ring. The adjusting component includes an adjusting screw and an adjusting motor. The length direction of the adjusting screw is parallel to the sliding direction of the auxiliary ring. The adjusting screw is rotatably connected to the frame and threadedly connected to the auxiliary ring. The adjusting motor drives the adjusting screw to rotate.
[0020] By adopting the above technical solution, the outer wall of the bellows is a ring structure. The clamping block and the auxiliary block need to be engaged between adjacent ring structures. Since the bellows have various specifications, the operator can adjust the distance between the auxiliary ring and the clamping ring through the adjusting parts so that the clamping block and the auxiliary block can be engaged between adjacent ring structures. The adjusting motor drives the adjusting screw to rotate, and the adjusting screw drives the auxiliary ring to slide, thus changing the distance between the auxiliary ring and the clamping ring.
[0021] Optionally, the frame includes a base, a sliding frame, and a control component. The cutting assembly is disposed on the base, the sliding frame is slidably connected to the base along the axial direction of the placement hole, the clamping assembly is disposed on the sliding frame, and the control component includes a control screw and a control motor. The length direction of the control screw is parallel to the sliding direction of the sliding frame, the control screw is rotatably connected to the base, the control screw is threadedly connected to the base, and the control motor is used to drive the control screw to rotate.
[0022] By adopting the above technical solution, after the clamping assembly clamps the corrugated pipe, the operator can adjust the position of the corrugated pipe and the cutting assembly through the control components in order to control the length of the corrugated pipe cutting. The operator starts the control motor, which drives the control screw to rotate. The control screw drives the sliding frame to slide, and the sliding frame drives the cutting assembly to move closer to or away from the cutting assembly, thus realizing the cutting of corrugated pipes of different lengths.
[0023] In summary, this application includes at least one of the following beneficial technical effects:
[0024] 1. Several cutting blades cut along the circumference of the corrugated pipe, so that the corrugated pipe is subjected to uniform force in the circumference, reducing the deformation of the corrugated pipe and improving the flatness of the corrugated pipe cut.
[0025] 2. The positions of the auxiliary ring and the clamping ring are adjustable, making the clamping assembly suitable for bellows of different specifications and improving the applicability of the equipment. Attached Figure Description
[0026] Figure 1 This is a schematic diagram of the cutting device for double-walled corrugated pipes.
[0027] Figure 2 yes Figure 1 Exploded view of the cutting component.
[0028] Figure 3 yes Figure 1 Exploded view of the clamping component.
[0029] Reference numerals: 1. Frame; 11. Base; 12. Sliding frame; 13. Control component; 131. Control screw; 132. Control motor; 2. Cutting assembly; 21. Cutting frame; 211. Placement hole; 22. Cutting blade; 221. Sliding column; 23. Drive component; 231. Rotating ring; 232. Drive cylinder; 233. Sliding groove; 3. Clamping assembly; 31. Clamping ring; 32. Clamping block; 33. Drive component; 331. Drive ring; 332. Drive gear ring; 333. Drive motor; 334. Drive gear; 34. Auxiliary component; 341. Auxiliary ring; 342. Auxiliary block; 35. Linkage component; 351. Linkage ring; 352. Linkage pipe; 353. Linkage column; 36. Adjusting component; 361. Adjusting screw; 362. Adjusting motor. Detailed Implementation
[0030] The following is in conjunction with the appendix Figure 1-3 This application will be described in further detail.
[0031] This application discloses a cutting device for double-walled corrugated pipes. (Refer to...) Figure 1 A cutting device for double-wall corrugated pipes includes a frame 1, a cutting assembly 2, and a clamping assembly 3. The frame 1 includes a base 11, a sliding frame 12, and a control component 13. The sliding frame 12 is slidably connected to the upper surface of the base 11 along its length direction. The control component 13 includes a control screw 131 and a control motor 132. The length direction of the control screw 131 is parallel to the sliding direction of the sliding frame 12. The control screw 131 is rotatably connected to the frame 1 and threadedly connected to the sliding frame 12. The control motor 132 is fixedly mounted on the base 11, and the output shaft of the control motor 132 is fixedly connected to one end of the control screw 131. The cutting assembly 2 is mounted on the base 11, and the clamping assembly 3 is mounted on the sliding frame 12.
[0032] Reference Figure 1 and Figure 2 The cutting assembly 2 includes a cutting frame 21, five cutting blades 22, and a driving component 23. The cutting frame 21 is vertically arranged and fixedly mounted on the upper surface of the base 11. The cutting frame 21 has a placement hole 211 along the sliding direction of the sliding frame 12. The five cutting blades 22 are evenly distributed circumferentially along the axis of the placement hole 211. The cutting blades 22 are triangular in shape, and three sides of the cutting blades 22 are arc-shaped, two of which are convex arc surfaces and the remaining side is a concave arc surface. The intersection of the convex arc surface and the concave arc surface is rotatably connected to the cutting frame 21. When the cutting blades 22 complete the cutting, the adjacent cutting blades 22 abut against each other. A sliding column 221 is fixedly arranged between the two convex arc surfaces of the cutting blades 22.
[0033] Reference Figure 1 and Figure 2The driving component 23 includes a rotating ring 231 and a driving cylinder 232. The rotating ring 231 is coaxially arranged with the placement hole 211 and is rotatably connected to the cutting frame 21. Five sliding grooves 233 are provided on the rotating ring 231. The five sliding grooves 233 are evenly distributed circumferentially along the axis of the rotating ring 231. The distance from the sliding groove 233 to the axis of the rotating ring 231 gradually increases from one end of the sliding groove 233 to the other end. The five sliding grooves 233 correspond one-to-one with the five cutting blades 22. The sliding column 221 is slidably connected in the sliding groove 233. The cylinder body of the driving cylinder 232 is rotatably connected to the cutting frame 21, and one end of the piston rod of the driving cylinder 232 is rotatably connected to the rotating ring 231.
[0034] Reference Figure 1 and Figure 3 The clamping assembly 3 includes a clamping ring 31, four clamping blocks 32, a driving component 33, an auxiliary component 34, a linkage component 35, and an adjusting component 36. The clamping ring 31 is coaxially arranged with the placement hole 211 and is fixedly mounted on the sliding frame 12. The four clamping blocks 32 are evenly distributed circumferentially along the axis of the clamping ring 31 and slide along the radial direction of the clamping ring 31. The driving component 33 includes a driving ring 331, a driving gear ring 332, a driving motor 333, and a driving gear 334. The driving ring 331 is coaxially arranged with the clamping ring 31. 331 is located on the side of the clamping ring 31 away from the cutting frame 21. The driving ring 331 is rotatably connected to the clamping ring 31. The driving ring 331 has an Archimedean spiral groove on the side facing the driving ring 331. The clamping block 32 slides and engages with the Archimedean spiral groove. The driving gear ring 332 is coaxially arranged with the driving ring 331. The driving gear ring 332 is fixedly arranged on the outer wall of the driving ring 331. The driving motor 333 is fixedly arranged on the sliding frame 12. The driving gear 334 is fixedly arranged on the output shaft of the driving motor 333. The driving gear 334 meshes with the driving gear ring 332.
[0035] Reference Figure 1 and Figure 3 The auxiliary component 34 includes an auxiliary ring 341 and four auxiliary blocks 342. The auxiliary ring 341 is coaxially arranged with the clamping ring 31 and is located on the side of the clamping ring 31 away from the cutting frame 21. The auxiliary ring 341 is slidably connected to the sliding frame 12 along the axial direction of the placement hole 211. The four auxiliary blocks 342 are evenly distributed circumferentially along the axial direction of the auxiliary ring 341 and are slidably connected to the auxiliary ring 341 along the radial direction of the auxiliary ring 341.
[0036] Reference Figure 1 and Figure 3The linkage component 35 includes a linkage ring 351, four linkage tubes 352, and four linkage posts 353. The linkage ring 351 is located on the side of the auxiliary ring 341 facing the clamping ring 31. The linkage ring 351 and the auxiliary ring 341 are coaxially arranged, and the linkage ring 351 is rotatably connected to the auxiliary ring 341. An Archimedean spiral groove is formed on the side wall of the linkage ring 351 facing the auxiliary ring 341. The four auxiliary blocks 342 are slidably connected to the Archimedean spiral groove on the linkage ring 351. The four linkage posts 353 are evenly distributed circumferentially along the axis of the linkage ring 351. The length direction of the linkage posts 353 is parallel to the axis of the linkage ring 351. One end of the linkage is fixedly mounted on the linkage ring 351. The four linkage tubes 352 correspond one-to-one with the four linkage columns 353. The linkage tubes 352 are sleeved on the linkage columns 353. One end of the linkage tubes 352 is fixedly mounted on the drive ring 331. The adjusting component 36 includes an adjusting screw 361 and an adjusting motor 362. The length direction of the adjusting screw 361 is parallel to the sliding direction of the auxiliary ring 341. The adjusting screw 361 is rotatably connected to the sliding frame 12. The auxiliary ring 341 is threadedly connected to the adjusting screw 361. The adjusting motor 362 is fixedly mounted on the sliding frame 12. The output shaft of the adjusting motor 362 is fixedly connected to one end of the adjusting screw 361.
[0037] The implementation principle of the double-walled corrugated pipe cutting device in this application embodiment is as follows: The operator first places the corrugated pipe between the clamping ring 31 and the auxiliary ring 341, drives the driving component 33, drives the motor 333 to drive the gear 334 to rotate, drives the gear 334 to drive the gear ring 332 to rotate, drives the gear ring 332 to drive the driving ring 331 to rotate, and the driving ring 331 drives the four clamping blocks 32 to approach the corrugated pipe until the corrugated pipe is clamped through the Archimedes plane spiral groove. At the same time, the driving ring 331 drives the linkage ring 351 to rotate through the linkage pipe 352 and the linkage column 353. The Archimedes plane spiral on the linkage ring 351 drives the four auxiliary blocks 342 to approach the corrugated pipe until the corrugated pipe is clamped. At this time, the corrugated pipe is in a coaxial state with the placement hole 211.
[0038] The distance between the corrugated pipe held by the clamping assembly 3 and the cutting assembly 2 can be changed by the control component 13, thereby changing the cutting length of the corrugated pipe. During the cutting process, the operator starts the drive cylinder 232, the piston rod of the drive cylinder 232 extends, the drive cylinder 232 drives the rotating ring 231 to rotate, the rotating ring 231 drives the sliding column 221 to move in the sliding groove 233, the sliding column 221 drives the cutting blade 22 to rotate, and the cutting blade 22 cuts the corrugated pipe.
[0039] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.
Claims
1. A cutting device for double-walled corrugated pipes, characterized in that: The device includes a frame (1), a cutting assembly (2), and a clamping assembly (3). The cutting assembly (2) includes a cutting frame (21), a plurality of cutting blades (22), and a driving component (23). The cutting frame (21) is mounted on the frame (1) and has a placement hole (211). The cutting blades (22) are distributed circumferentially along the axis of the placement hole (211) and are rotatably connected to the frame (1). The driving component (23) is used to drive the plurality of cutting blades (22) to move toward the axis of the placement hole (211). The clamping assembly (3) is used to keep the bellows coaxial with the placement hole (211).
2. The cutting device for a double-walled corrugated pipe according to claim 1, characterized in that: The driving component (23) includes a rotating ring (231) and a driving cylinder (232). The rotating ring (231) is coaxially arranged with the placement hole (211). The rotating ring (231) is rotatably connected to the cutting frame (21). The rotating ring (231) has a plurality of sliding grooves (233). The plurality of sliding grooves (233) correspond one-to-one with the plurality of cutting blades (22). The cutting blade (22) is provided with a sliding column (221). The sliding column (221) is located in the sliding groove (233). The driving cylinder (232) is used to drive the rotating ring (231) to rotate.
3. The cutting device for a double-walled corrugated pipe according to claim 1, characterized in that: The clamping assembly (3) includes a clamping ring (31), a plurality of clamping blocks (32) and a driving member (33). The clamping ring (31) is disposed on the frame (1) and is coaxially disposed with the placement hole (211). The plurality of clamping blocks (32) are slidably connected to the clamping ring (31). The driving member (33) is used to drive the clamping blocks (32) to approach the axis of the clamping ring (31).
4. The cutting device for a double-walled corrugated pipe according to claim 3, characterized in that: The drive component (33) includes a drive ring (331), a drive gear ring (332), a drive motor (333), and a drive gear (334). The drive ring (331) is coaxially arranged with the clamping ring (31). The drive ring (331) is rotatably connected to the clamping ring (31). An Archimedes plane spiral groove is provided on the end face of the drive ring (331). The clamping block (32) slides and engages with the Archimedes plane spiral groove. The drive gear ring (332) is arranged on the drive ring (331). The drive gear (334) is rotatably connected to the frame (1). The drive gear (334) meshes with the drive gear ring (332). The drive motor (333) is used to drive the drive gear (334) to rotate.
5. The cutting device for a double-walled corrugated pipe according to claim 4, characterized in that: The clamping assembly (3) further includes an auxiliary component (34) and a linkage component (35). The auxiliary component (34) includes an auxiliary ring (341) and several auxiliary blocks (342). The auxiliary ring (341) is slidably connected to the frame (1) along the axial direction of the placement hole (211). Several auxiliary blocks (342) are distributed circumferentially along the axial direction of the auxiliary ring (341). The auxiliary blocks (342) are connected to the auxiliary ring (341) along the radial sliding direction of the auxiliary ring (341). The linkage component (35) is used to drive the auxiliary blocks (342) to slide.
6. The cutting device for a double-walled corrugated pipe according to claim 5, characterized in that: The linkage component (35) includes a linkage ring (351), a linkage tube (352), and a linkage column (353). The linkage ring (351) is coaxially arranged with the auxiliary ring (341). The linkage ring (351) is rotatably connected to the auxiliary ring (341). An Archimedes plane spiral groove is provided on the linkage ring (351). The auxiliary block (342) slides with the Archimedes plane spiral groove. The linkage column (353) is parallel to the extension direction of the placement hole (211). One end of the linkage column (353) is set on the linkage ring (351). The linkage tube (352) is sleeved on the linkage column (353) and is set on the driving ring (331).
7. The cutting device for a double-walled corrugated pipe according to claim 6, characterized in that: The clamping assembly (3) further includes an adjusting component (36) for controlling the distance between the auxiliary ring (341) and the clamping ring (31). The adjusting component (36) includes an adjusting screw (361) and an adjusting motor (362). The length direction of the adjusting screw (361) is parallel to the sliding direction of the auxiliary ring (341). The adjusting screw (361) is rotatably connected to the frame (1) and threadedly connected to the auxiliary ring (341). The adjusting motor (362) drives the adjusting screw (361) to rotate.
8. The cutting device for a double-walled corrugated pipe according to claim 1, characterized in that: The frame (1) includes a base (11), a sliding frame (12), and a control component (13). The cutting assembly (2) is disposed on the base (11). The sliding frame (12) is slidably connected to the base (11) along the axial direction of the placement hole (211). The clamping assembly (3) is disposed on the sliding frame (12). The control component (13) includes a control screw (131) and a control motor (132). The length direction of the control screw (131) is parallel to the sliding direction of the sliding frame (12). The control screw (131) is rotatably connected to the base (11) and threadedly connected to the base (11). The control motor (132) is used to drive the control screw (131) to rotate.
Citation Information
Patent Citations
Cutting device for HDPE double-wall corrugated pipe
CN220389575U