Bubble cap plate die-cutting machine
By designing the frame, feeding mechanism, punching mechanism, and conveying mechanism of the blister board die-cutting machine to work in coordination, and utilizing the cooperation of the concave and convex dies to cut blister materials, the problem of low processing efficiency of existing blister board die-cutting machines is solved, achieving efficient cutting and finished product separation, and improving the practicality of the equipment.
Patent Information
- Application Number
- CN202422394232.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-30
- Publication Date
- 2025-10-31
- Estimated Expiration
- 2034-09-30
AI Technical Summary
Existing blister board die-cutting machines have low processing efficiency, poor continuity, and limited practicality.
A blister board die-cutting machine was designed, including a frame, a feeding mechanism, a punching mechanism, and a conveying mechanism. Through the cooperation of the die and the punch, the top of the punch extends into the first hole and interacts with the cutting part to cut. Combined with the coordinated work of the feeding component and the conveying component, the efficient cutting and separation of blister materials can be achieved.
It improves the processing efficiency of the blister board die-cutting machine, enhances the continuity of cutting and the quality of finished products, and strengthens the practicality of the equipment.
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Figure CN223493443U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of packaging processing technology, specifically to a blister pack die-cutting machine. Background Technology
[0002] Blister packaging technology is widely used in pharmaceuticals, food, small commodities and other fields. Product packaging refers to the general name of containers, materials and auxiliary materials used in accordance with certain technical methods to protect products, facilitate storage and promote sales during the circulation process. When the packaging is produced, it generally needs to be cut again in shape to achieve the expected shape. In order to improve production efficiency and packaging quality, blister board die-cutting machines have emerged.
[0003] The main purpose of this technology is to accurately cut blister packs into the required shapes and sizes through a die-cutting process to meet the die-cutting needs of different packaging products.
[0004] However, existing blister board die-cutting machines are relatively simple, have poor continuity in cutting blister materials, and suffer from low processing efficiency, resulting in low practicality.
[0005] Therefore, in practical applications, the existing blister board die-cutting machines have low processing efficiency and practicality when cutting blister materials. Utility Model Content
[0006] The technical problem to be solved by this utility model is that the processing efficiency of existing blister board die-cutting machines is low.
[0007] The present invention discloses a blister board die-cutting machine, comprising: a frame, a feeding mechanism, a punching mechanism, and a conveying mechanism.
[0008] The feeding mechanism, the punching mechanism, and the conveying mechanism are all mounted on the frame. The feeding mechanism includes a feeding assembly. The punching mechanism includes a die assembly and a drive support assembly. The die assembly and the drive support assembly are disposed opposite to each other. The die assembly includes a die cavity and a punch.
[0009] The punch is disposed between the die and the drive support assembly. The feeding assembly is adapted to convey blister material onto the punch. The blister material includes a blister portion and a blister board portion, the blister portion and the blister board portion being connected. The punch has a protruding post with a second through hole, the top of the second through hole being adapted to receive the blister portion. The die has a first through hole.
[0010] The drive support assembly is adapted to extend the tip of the protrusion into the first through hole when driving the punch to move toward the die. The end of the first through hole has a cutting portion, which is adapted to allow the outer wall of the protrusion to interact with the inner wall of the cutting portion to cut the blister pack portion when the tip of the protrusion extends into the first through hole, producing waste and finished products after cutting.
[0011] The conveying mechanism includes a finished product conveying component and a waste product conveying component. The finished product conveying component is adapted to pick up and convey the finished product through the first perforation, and the waste product conveying component is adapted to pick up and convey the waste product.
[0012] Optionally, the drive support assembly includes: a third support member, a fourth support member, a fourth drive member, a transmission member, and a connecting portion. The third support member is disposed on the frame and is a hollow shell. The third support member is adapted to support the mold assembly and the fourth drive member. The fourth support member is disposed inside the third support member. The fourth drive member and the connecting portion are both disposed outside the third support member. A portion of the first end of the transmission member passes through the third support member and connects to the first end of the connecting portion. The second end of the connecting portion is connected to the punch. The fourth support member supports the transmission member, and the second end of the transmission member is connected to the output end of the fourth drive member.
[0013] The transmission component includes: a rotating shaft, an eccentric wheel, and a rocker arm. The first end of the rotating shaft is the second end of the transmission component. The fourth support member supports the rotating shaft. The eccentric wheel is sleeved on the outer wall of the rotating shaft. The first end of the rocker arm has a hollow ring, which is slidably sleeved on the eccentric wheel. The first end of the transmission component is the second end of the rocker arm.
[0014] The rotating shaft is adapted to rotate around the axis of the rotating shaft based on the drive of the fourth driving member, the eccentric wheel is adapted to rotate under the drive of the rotating shaft, and the rocker arm is adapted to move towards the punch under the drive of the eccentric wheel.
[0015] Optionally, the mold assembly further includes a guide post. The guide post passes through the connecting portion and the die cavity, the connecting portion is slidably sleeved on the guide post, the die cavity is fixedly disposed at the first end of the guide post, and the second end of the guide post is connected to the third support member.
[0016] The punch further includes a base plate. The protrusion extends along the first end face of the base plate toward the die, and the second end face of the base plate is connected to the second end of the connecting portion.
[0017] Optionally, the mold assembly further includes: a stripper plate, an elastic element, and a limiting post. The stripper plate is disposed between the base plate and the die cavity, and the first end face of the stripper plate is connected to the connecting portion through the elastic element.
[0018] The stripper plate has a third through hole, which is disposed opposite to the protrusion and is slidably fitted onto the outer wall of the protrusion. A limiting post is disposed on the second end face of the stripper plate, and the limiting post is adapted to limit the position of the blister material on the punch.
[0019] Optionally, the feeding assembly includes a first transfer section. The first transfer section is adapted to pick up blister material and convey the picked-up blister material onto the punch.
[0020] The first material transfer unit includes a first driving member, a second driving member, a first support member, and a first suction member. The first support member is connected to the frame via the first driving member, and the first driving member is adapted to drive the first support member to move along a first direction.
[0021] The first suction member is connected to the first support member through the second driving member. The second driving member is adapted to drive the first suction member to move in a second direction. The first suction member has a suction cup, which is adapted to pick up blister material.
[0022] Optionally, the feeding assembly further includes a second transfer section. The second transfer section is adapted to convey the blister pack material to the first transfer section.
[0023] The second material transfer unit includes a third driving member, a second supporting member, a feeding plate, and a limiting member. The second supporting member is mounted on the frame, the third driving member is connected to the second supporting member, the feeding plate is connected to the second supporting member, and the limiting member is located at the top of the feeding plate, adapting to limit the position of the blister material on the feeding plate. The third driving member is adapted to drive the second supporting member to move in a third direction.
[0024] Optionally, the feeding mechanism further includes a loading platform. The loading platform is mounted on the frame and is adapted to carry blister pack material. The first or second transfer section is adapted to convey the blister pack material at the loading platform.
[0025] Optionally, the finished product conveying assembly includes: a fifth support member, a sixth drive member, a second suction member, and a first conveyor belt. The fifth support member and the first conveyor belt are both mounted on the frame, the sixth drive member is mounted on the fifth support member, and the second suction member is mounted on the sixth drive member. Driven by the sixth drive member, the second suction member is adapted to pick up the finished product and convey it to the first conveyor belt.
[0026] Optionally, the waste conveying assembly includes: a sixth support member, a seventh drive member, an eighth drive member, a third suction member, and a second conveyor belt. The seventh drive member and the second conveyor belt are both mounted on the frame, the sixth support member is mounted on the seventh drive member, the eighth drive member is mounted on the sixth support member, and the third suction member is connected to the eighth drive member.
[0027] The seventh driving member is adapted to drive the sixth support member to move in the fourth direction, and the eighth driving member is adapted to drive the third suction member to move in the fifth direction. Based on the driving of the seventh and eighth driving members, the third suction member is adapted to pick up the waste and transport the picked-up waste to the second conveyor belt.
[0028] Optionally, the blister pack die-cutting machine further includes a control mechanism. The control mechanism includes a processing component, a display component, and an alarm component. The processing component is connected to the feeding mechanism, the punching mechanism, the conveying mechanism, the display component, and the alarm component.
[0029] The processing component is adapted to collect real-time data corresponding to the real-time information of the feeding mechanism, the punching mechanism and the conveying mechanism, and convert the real-time data. The processing component is also adapted to transmit the converted real-time data to the display component. The processing component also generates an alarm signal when the value of the real-time information exceeds a corresponding threshold and transmits the alarm signal to the alarm component.
[0030] The real-time information includes: the conveying speed of the unloading mechanism, the conveying speed of the punching mechanism, and the conveying speed of the conveying mechanism. The display component is adapted to display the real-time information based on the converted real-time data, and the alarm component is adapted to provide alarm prompts based on alarm signals generated by the processing component.
[0031] Due to the adoption of the above technical solution, this utility model has the following beneficial effects compared with the prior art: through the cooperation of the concave die and the convex die, the cutting process of the blister material can be completed when the top of the convex post extends into the first through hole, thereby improving the processing efficiency of the blister board die-cutting machine.
[0032] The above description of the disclosed content and the following description of the embodiments are intended to demonstrate and explain the spirit and principle of the present invention, and to provide a further explanation of the scope of the patent application of the present invention. Attached Figure Description
[0033] The specific embodiments of this utility model will be further described in detail below with reference to the accompanying drawings.
[0034] Figure 1This is a schematic diagram of the application structure of a blister pack die-cutting machine according to an embodiment of the present utility model;
[0035] Figure 2 This is a schematic diagram of the application structure of the second material transfer unit in an embodiment of this utility model;
[0036] Figure 3 This is a schematic diagram of the structure of a portion of the second material transfer section in an embodiment of this utility model;
[0037] Figure 4 This is a schematic diagram of the application structure of the first material transfer part in an embodiment of this utility model;
[0038] Figure 5 This is a schematic diagram of the application structure of the punching mechanism in the embodiments of this utility model;
[0039] Figure 6 This is a schematic diagram of the structure of some mold components in the embodiments of this utility model;
[0040] Figure 7 This is a schematic diagram of the application structure of the punch in the embodiments of this utility model;
[0041] Figure 8 for Figure 7 Enlarged view of point A in the middle;
[0042] Figure 9 This is a schematic diagram of the structure of some support components in an embodiment of this utility model;
[0043] Figure 10 This is a side view of the transmission component and the connecting component in an embodiment of this utility model;
[0044] Figure 11 This is a schematic diagram of the structure of some finished product conveying components in an embodiment of this utility model;
[0045] Figure 12 This is a schematic diagram of the structure of some waste conveying components in the embodiments of this utility model;
[0046] Figure 13 This is a schematic diagram of the structure of the second conveyor belt in an embodiment of the present invention.
[0047] Explanation of icon numbers:
[0048] 00. Bubble board die-cutting machine; 1. Frame; 2. Feeding mechanism; 21. Feeding assembly; 211. First transfer section; 2111. First driving component; 2112. Second driving component; 2113. First support component; 2114. First suction component; 212. Second transfer section; 2121. Third driving component; 2122. Second support component; 2123. Feeding plate; 2124. Limiting component; 2125. Clamping plate; 22. Carrying platform; 3. Punching mechanism; 31. Die assembly; 311. Punch; 3111. Thrust; 3111a. Second through hole; 3112. Base plate; 312. Die; 3121. First through hole; 313. Guide post; 314. Elastic component; 315. Stripper plate; 316. Limiting component Column; 32, Support assembly; 321, Third support member; 322, Fourth support member; 323, Fourth drive member; 324, Transmission member; 3241, Rotating shaft; 3242, Eccentric wheel; 3243, Swing rod; 325, Connecting part; 3251, Connecting plate; 3252, Connecting member; 4, Conveying mechanism; 41, Finished product conveying assembly; 411, Fifth support member; 412, Sixth drive member; 413, Third suction member; 42, Waste conveying assembly; 421, Sixth support member; 422, Seventh drive member; 423, Eighth drive member; 424, Third suction member; 425, Second conveyor belt; 5, Cable chain; x, First direction; y, Second direction; z, Third direction; w, Fourth direction; v, Fifth direction. Detailed Implementation
[0049] The following specific embodiments illustrate the implementation of this utility model. Those skilled in the art can easily understand other advantages and effects of this utility model from the content disclosed in this specification. Although the description of this utility model will be presented in conjunction with preferred embodiments, this does not mean that the features of this utility model are limited to this embodiment. On the contrary, the purpose of describing the utility model in conjunction with the embodiments is to cover other options or modifications that may be derived based on the claims of this utility model. To provide a deep understanding of this utility model, many specific details will be included in the following description. This utility model may also be implemented without using these details. Furthermore, to avoid confusion or obscuring the focus of this utility model, some specific details will be omitted in the description. It should be noted that, without conflict, the embodiments and features in the embodiments of this utility model can be combined with each other.
[0050] In the description of this embodiment, it should be noted that the terms "upper", "lower", "inner", "bottom", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship that the utility model product is usually placed in during use. They are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the utility model.
[0051] The terms “first”, “second”, etc., are used only to distinguish descriptions and should not be interpreted as indicating or implying relative importance.
[0052] In the description of this embodiment, it should also be noted that, unless otherwise explicitly specified and limited, the terms "provided with," "set up," "connected," and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this embodiment based on the specific circumstances.
[0053] Please see Figure 1 As shown, this application discloses a blister board die-cutting machine, including: a frame 1, a feeding mechanism 2, a punching mechanism 3, and a conveying mechanism 4.
[0054] The above components will be explained in detail below.
[0055] The frame 1 is a hollow shell, suitable for supporting the feeding mechanism 2, the punching mechanism 3 and the conveying mechanism 4.
[0056] See Figure 5 As shown, the punching mechanism 3 includes a die assembly 31 and a drive support assembly 32. The die assembly 31 and the drive support assembly 32 are arranged opposite to each other, meaning that the die assembly 31 is located directly above the drive support assembly 32.
[0057] The drive support assembly 32 includes: a third support member 321, a fourth support member 322, a fourth drive member 323, a transmission member 324, and a connecting part 325.
[0058] The third support member 321 is disposed on the frame 1. The third support member 321 is a hollow shell and is adapted to support the mold assembly 31 and the fourth drive member 323. The fourth support member 322 is disposed inside the third support member 321. The fourth drive member 323 and the connecting part 325 are both disposed outside the third support member 321. The first end of part of the transmission member 324 passes through the third support member 321 and is connected to the first end of the connecting part 325. The second end of the connecting part 325 is connected to the punch 311. The connecting part 325 is adapted to support the mold assembly 31 and can drive the mold assembly 31 to move under the drive of the transmission member 324. The fourth support member 322 supports the transmission member 324. The second end of the transmission member 324 is connected to the output end of the fourth drive member 323. The fourth drive member 323 is adapted to drive the transmission member 324 to move.
[0059] The first end of the connecting portion 325 is near the fourth support member 322, and the second end of the connecting portion 325 is near the mold assembly 31. To facilitate the connection between components, in this embodiment, the connecting portion 325 includes a connecting member and a connecting plate. The connecting member and the connecting plate are fixedly disposed. The connecting member has a connecting hole, and the transmission member 324 is connected to the connecting member through the connecting hole. The connecting plate is connected to the mold assembly 31. Furthermore, to ensure proper coordination between the mold assembly 31 and the drive support assembly 32, enabling the mold assembly 31 to reach a higher height, the connecting portion 325 also includes a heightening member. The connecting plate is connected to the mold assembly 31 through the heightening member. The specific structure of the heightening member can be reasonably selected and set according to actual needs.
[0060] It should be noted that this application does not limit the specific structure of the third support member 321 and the fourth support member 322, and they can be reasonably selected and set according to actual needs.
[0061] Specifically, see Figure 9 As shown, in this embodiment, the transmission component 324 includes: a rotating shaft 3241, an eccentric wheel 3242, and a rocker arm 3243. The first end of the rotating shaft 3241 is the second end of the transmission component 324, the fourth support member 322 supports the rotating shaft 3241, the eccentric wheel 3242 is sleeved on the outer wall of the rotating shaft 3241, the first end of the rocker arm 3243 has a hollow ring, the hollow ring is slidably sleeved on the eccentric wheel 3242, the first end of the transmission component 324 is the second end of the rocker arm 3243, the first end of the rocker arm 3243 is the end away from the mold assembly 31, and the second end of the rocker arm 3243 is the end close to the mold assembly 31.
[0062] See Figure 10As shown, the eccentric wheel 3242 has a mounting hole suitable for connection with the rotating shaft 3241. The mounting hole is not coaxial with the eccentric wheel 3242. When the eccentric wheel 3242 rotates, it can drive the rocker arm 3243 to move up and down.
[0063] The rotating shaft 3241 is adapted to rotate around the axis of the rotating shaft 3241 based on the drive of the fourth driving member 323. The eccentric wheel 3242 is adapted to rotate under the drive of the rotating shaft 3241. The rocker arm 3243 is adapted to move towards the punch 311 under the drive of the eccentric wheel 3242. The movement of the rocker arm 3243 can also drive the punch 311 connected to it to move together. That is, the punch 311 can be made to move up and down by the support and drive of the drive support assembly 32.
[0064] In this embodiment, the fourth driving component 323 can be implemented by a servo motor in conjunction with a reducer, and the specific structure of the fourth driving component 323 can also be reasonably selected and set as needed.
[0065] Further, the mold assembly 31 includes: a cavity mold 312, a punch 311, and a guide post 313. The punch 311 is disposed between the cavity mold 312 and the drive support assembly 32, which is adapted to support the punch 311. The feeding mechanism 2 is adapted to convey blister material onto the punch 311. The blister material includes: a blister portion and a blister board portion, with the blister portion connected to the blister board portion. The blister portion of the blister material can be one or more blister packs.
[0066] Further, see Figure 7 As shown, the punch 311 has protrusions 3111, the number and position of which correspond to the blister portion in the blister material. Each protrusion 3111 has a second through-hole 3111a, which is coaxially arranged with the protrusion 3111. The top end of the second through-hole 3111a is adapted to accommodate the blister portion. When there are multiple protrusions 3111, there is a gap between each protrusion 3111.
[0067] The die cavity 312 has a first through hole 3121. The first through hole 3121 extends through the die cavity 312, and the drive support assembly 32 is adapted to extend the tip of the protrusion 3111 into the first through hole 3121 when driving the punch 311 to move toward the die cavity 312. The protrusion 3111 is matched in size with the first through hole 3121.
[0068] The end of the first perforation 3121 has a cutting portion. The end of the first perforation 3121 is near the end of the punch 311. The cutting portion is adapted to allow the outer wall of the punch 3111 to interact with the inner wall of the cutting portion when the top of the punch 3111 extends into the first perforation 3121, so as to cut the blister board portion and produce waste and finished products after cutting.
[0069] The first perforation 3121 also has a through portion, which is connected to the cutting portion. The through portion and the cutting portion together form the first perforation 3121. The through portion is located at the first end of the cutting portion, which is the end away from the drive support assembly 32. The inner diameter of the through portion is larger than the inner diameter of the cutting portion, and the inner diameter of the cutting portion is the same as the outer diameter of the protrusion 3111. The through portion in the first perforation 3121 facilitates the removal of the finished product after cutting. The cutting portion allows the inner wall of the cutting portion to achieve a gapless fit with the lower protrusion 3111, enabling the cutting of more refined finished products and improving the quality of the blister board die-cutting machine 00.
[0070] It should be noted that the inner diameter of the cutting part is the same as the outer wall size of the lower protrusion 3111, but the specific dimensions and structure of the two can be set and selected according to the finished product.
[0071] See Figure 8 As shown, the top of the protruding post 3111 has a slope, which extends from the inner wall of the top of the second perforation 3111a to the outer wall of the top of the protruding post 3111. The slope is suitable for supporting part of the blister pack material. In order to better support part of the blister pack material, the height of the outer wall of the top of the protruding post 3111 is greater than the height of the inner wall of the top of the second perforation 3111a. The edge of the top of the protruding post 3111 is arc-shaped. By setting the arc shape of the edge of the protruding post 3111, the pressure between the outer wall of the protruding post 3111 and the inner wall of the cutting part during cutting can be reduced. This makes it easier to cut by using arc surfaces of different heights during the cutting process, which is equivalent to point contact with the blister pack material during the cutting process.
[0072] During the cutting process, the blister pack portion is cut. After cutting, the portion of blister material corresponding to the outline of the protrusion 3111 is the finished product, and the remaining blister material is waste. When the finished product is individual blister packs, each finished product consists of a blister pack portion and a portion of the blister pack. Waste is generated by cutting the edge of the blister pack portion of each finished product; the waste consists of the blister material excluding the finished product. When the finished product is a combination blister pack, such as a 4×4 combination blister pack, the finished product consists of 16 blister pack portions and a portion of the blister pack. During the cutting process, corresponding waste is generated by cutting the edge of the blister pack portion of the finished product. Combination blister packs can also have other arrangements.
[0073] The guide post 313 passes through the connecting part 325 and the die 312. The connecting part 325 is slidably sleeved on the outside of the guide post 313. The die 312 is fixedly disposed on the first end of the guide post 313. The second end of the guide post 313 is connected to the third support member 321. The first end of the guide post 313 is the end away from the drive support assembly 32.
[0074] The punch 311 further includes a base plate 3112. The protrusion 3111 is fixedly disposed on the first end face of the base plate 3112. The protrusion 3111 extends along the first end face of the base plate 3112 toward the die 312. The second end face of the base plate 3112 is connected to the second end of the connecting part 325. The first end face of the base plate 3112 and the second end face of the base plate 3112 are disposed opposite to each other.
[0075] Further, see Figure 6 As shown, in this embodiment, the mold assembly 31 further includes: a stripper plate 315, an elastic element 314, and a limiting post 316. The stripper plate 315 is disposed between the base plate 3112 and the die 312, and the first end face of the stripper plate 315 is connected to the connecting portion 325 through the elastic element 314.
[0076] The stripper plate 315 has a third through hole, which is opposite to the protrusion 3111. This opposite arrangement includes having the same number of through holes, the inner diameter of the third through hole being the same as the outer diameter of the protrusion 3111, and corresponding in position. The third through hole is slidably fitted onto the outer wall of the protrusion 3111. A limiting post 316 is located on the second end face of the stripper plate 315, and is adapted to limit the position of the blister material placed on the punch 311. The specific number and structure of the limiting posts 316 are not limited and can be reasonably selected and set according to requirements. The first end face and the second end face of the stripper plate 315 are opposite to each other. The first end face of the stripper plate 315 is the end face near the connecting part 325, and the second end face of the stripper plate 315 is the end face near the die 312.
[0077] The elastic element 314 supports the stripper plate 315, which is slidably fitted onto the protrusion 3111 through the third through hole. When the cutting part interacts with the protrusion 3111 to cut the blister material, the elastic element 314 is compressed, and the lower end face of the die 312 abuts against the upper end face of the stripper plate 315, causing the stripper plate 315 to move downward, completing the cutting process of the blister material. After cutting, the protrusion 311 moves downward under the drive of the drive support assembly 32, which also causes the compressed elastic element 314 to rebound. The rebound of the elastic element 314 provides an upward force to the stripper plate 314, making it easier to separate the cut finished product from the waste. In this embodiment, the elastic element 314 can be implemented by a spring or other components, and can be reasonably selected and set according to actual needs.
[0078] Specifically, see Figure 4 As shown, in this embodiment, the feeding mechanism 2 includes a feeding component 21.
[0079] The feeding assembly 21 includes a first material transfer section 211. The first material transfer section 211 is adapted to pick up blister material and convey the picked-up blister material onto the punch 311. The first material transfer section 211 includes a first driving member 2111, a second driving member 2112, a first support member 2113, and a first suction member 2114.
[0080] The first support member 2113 is connected to the frame 1 via the first drive member 2111, and the first drive member 2111 is adapted to drive the first support member 2113 to reciprocate along a first direction. Figure 4 The direction indicated by x in the diagram is the first direction.
[0081] The first suction member 2114 is connected to the first support member 2113 through the second driving member 2112. The second driving member 2112 is adapted to drive the first suction member 2114 to reciprocate along the second direction. The first suction member 2114 has a suction cup, which is adapted to suck up blister material. The suction cup can also be a vacuum pump or other equipment. Figure 4 The direction indicated by y in the diagram is the second direction.
[0082] In this embodiment, the first driving component 2111 can be implemented by a servo linear module, and the second driving component 2112 can be implemented by a cylinder. Furthermore, to reduce damage to the blister board die-cutting machine 00 during operation, the first support component 2113 is also equipped with a buffer, suitable for preventing the first suction component 2114 from colliding with the first support component 2113 during movement, thereby extending the lifespan of the blister board die-cutting machine 00 and improving its working accuracy.
[0083] Furthermore, participate Figure 2and Figure 3 As shown, the feeding assembly 21 further includes a second material transfer section 212. The second material transfer section 212 is adapted to convey blister material to the first material transfer section 211. The second material transfer section 212 includes a third driving member 2121, a second supporting member 2122, a feeding plate 2123, and a limiting member 2124.
[0084] The second support member 2122 is disposed on the frame 1. The second support member 2122 has an H-shaped structure. The third drive member 2121 is connected to the second support member 2122. The feeding plate 2123 is connected to the second support member 2122. The limiting member 2124 is disposed at the top of the feeding plate 2123. The limiting member 2124 is adapted to limit the position of the blister material on the feeding plate 2123.
[0085] The third driving member 2121 is adapted to drive the second support member 2122 to reciprocate along a third direction. Figure 2 The direction indicated by z is the third direction. In this embodiment, the third driving component 2121 can be implemented by a combination of a cylinder and a linear module, and the feeding plate 2123 is fixed on the second support component 2122 by a clamping cylinder, making the structure of the blister board die-cutting machine 00 more stable.
[0086] See Figure 1 As shown, the feeding mechanism 2 further includes a loading platform 22. The loading platform 22 is mounted on the frame 1 and is adapted to carry blister pack material. The first transfer part 211 or the second transfer part 212 is adapted to convey the blister pack material at the loading platform 22. The conveying of the blister pack material on the loading platform 22 can be done manually or by a robotic arm.
[0087] See Figures 11 to 13 As shown, in this embodiment, the conveying mechanism 4 includes a finished product conveying component 41 and a waste product conveying component 42. The finished product conveying component 41 is adapted to pick up and convey the finished product through the first perforation 3121, and the waste product conveying component 42 is adapted to pick up and convey the waste product.
[0088] See Figure 11 As shown, the finished product conveying assembly 41 includes a fifth support member 411, a sixth drive member 412, a second suction member 413, and a first conveyor belt. The fifth support member 411 and the first conveyor belt are both mounted on the frame 1, the sixth drive member 412 is mounted on the fifth support member 411, and the second suction member 413 is mounted on the sixth drive member 412.
[0089] Driven by the sixth driving component 412, the second suction component 413 is adapted to pick up the finished product and transport it to the first conveyor belt. In this embodiment, the sixth driving component 412 can be implemented by a combination of a horizontal linear module and a vertical linear module. The second suction component 413 includes a fixing plate, a suction cup, and a suction rod. The suction rod is fixed to the sixth driving component 412 by a fixing plate, and the suction cup is mounted on the suction rod. When the punching mechanism 3 completes the cutting of the blister material, the sixth driving component 412 drives the suction cup to extend into the first perforation 3121 to pick up the finished product and transport it to the first conveyor belt, thus completing the transport of the finished product.
[0090] See Figure 12 As shown, the waste conveying assembly 42 includes: a sixth support member 421, a seventh drive member 422, an eighth drive member 423, a third suction member 424, and a second conveyor belt 425.
[0091] The seventh driving member 422 and the second conveyor belt 425 are both mounted on the frame 1. The sixth support member 421 is mounted on the seventh driving member 422. The eighth driving member 423 is mounted on the sixth support member 421. The third suction member 424 is connected to the eighth driving member 423.
[0092] The seventh driving member 422 is adapted to drive the sixth support member 421 to reciprocate along the fourth direction, and the eighth driving member 423 is adapted to drive the third suction member 424 to reciprocate along the fifth direction. Based on the driving of the seventh driving member 422 and the eighth driving member 423, the third suction member 424 is adapted to pick up the waste and transport the picked-up waste to the second conveyor belt 425. Figure 12 The direction indicated by 'w' is the fourth direction, and the direction indicated by 'v' is the fifth direction.
[0093] In this embodiment, the seventh drive component 422 can be implemented by a servo linear module, the eighth drive component 423 can be implemented by a cylinder, and the sixth support component 421 is also equipped with a buffer, which serves the same function as above. The buffer can be implemented by a hydraulic buffer. Hydraulic buffers are common knowledge known to those skilled in the art and will not be described in detail here. The second conveyor belt 425 can be implemented by a conveyor belt.
[0094] In this embodiment, the first perforation 3121 can both work with the protrusion 3111 to cut the blister material and work with the finished product conveying assembly 41 to convey the finished product, making the blister board die-cutting machine 00 more practical and its structure more compact. Furthermore, the finished product conveying assembly 41 picks up finished products vertically, while the waste product conveying assembly 42 picks up waste products horizontally, which makes efficient use of space and improves the working efficiency of the blister board die-cutting machine 00.
[0095] Furthermore, the blister board die-cutting machine 00 also includes a control mechanism. The control mechanism includes a processing component, a display component, and an alarm component. The processing component is connected to the feeding mechanism 2, the punching mechanism 3, the conveying mechanism 4, the display component, and the alarm component.
[0096] The processing component is adapted to collect real-time data corresponding to the real-time information of the feeding mechanism 2, the punching mechanism 3 and the conveying mechanism 4, and convert the real-time data. The processing component is also adapted to transmit the converted real-time data to the display component. The processing component also generates an alarm signal when the value of the real-time information exceeds a corresponding threshold and transmits the alarm signal to the alarm component.
[0097] The real-time information includes: the conveying speed and motion status of the feeding mechanism 2, the conveying speed and motion status of the punching mechanism 3, and the conveying speed and motion status of the conveying mechanism 4. The display component is adapted to display the real-time information based on the converted real-time data, and the alarm component is adapted to provide alarm prompts based on the alarm signals generated by the processing component.
[0098] The processing component can be implemented by a PLC, and the alarm component can be implemented by alarm voice, alarm light and alarm icon.
[0099] For aesthetic and safety reasons, the blister board die-cutting machine 00 also includes a cable chain 5. The cable chain 5 can effectively protect the air pipes and lines required to make up the blister board die-cutting machine 00, and avoid damage or interference that may be caused by direct exposure or random placement of these air pipes and lines. This can improve the operational stability and service life of the blister board die-cutting machine 00.
[0100] To facilitate understanding of the above technical solutions of the present invention, the working principle or operation method of the present invention in actual process will be described in detail below.
[0101] The blister board die-cutting machine 00 is started. The second transfer unit 212 picks up the blister material from the loading table 22 and transports it to the first transfer unit 211. The first transfer unit 211 transports the blister material to the punch 311. Driven by the fourth drive member 323 and the transmission member 324, the top of the punch 3111 extends into the cutting part to cut the blister material, producing finished products and waste products. When the punch 3111 separates from the cutting part, the elastic part causes the finished products and waste products to separate. The finished product conveying assembly 41 extends into the first through hole 3121 to complete the conveying of finished products, and the waste product conveying assembly 42 completes the conveying of waste products.
[0102] In summary, this application provides a blister board die-cutting machine, comprising: a frame, a feeding mechanism, a punching mechanism, and a conveying mechanism. The feeding mechanism includes a feeding assembly, and the punching mechanism includes a die assembly and a drive support assembly. The die assembly includes a die and a punch. The feeding assembly is adapted to convey blister material onto the punch. The blister material includes a blister portion and a blister board portion. The punch has a protrusion with a second through hole, and the die has a first through hole. When the drive support assembly drives the punch to move towards the die, the top end of the protrusion extends into the first through hole. The end of the first through hole has a cutting part. The cutting part is adapted to allow the outer wall of the protrusion to interact with the inner wall of the cutting part when the top end of the protrusion extends into the first through hole to cut the blister board portion, producing waste products and finished products after cutting. This application completes the cutting process of blister material through the cooperation of the feeding mechanism, the punching mechanism, and the conveying mechanism, thereby improving the processing efficiency of the blister board die-cutting machine.
[0103] The above embodiments are merely illustrative of the principles and effects of this utility model and are not intended to limit the scope of this utility model. Any person skilled in the art can modify or alter the above embodiments without departing from the spirit and scope of this utility model. Therefore, all equivalent modifications or alterations made by those skilled in the art without departing from the spirit and technical concept disclosed in this utility model should still be covered by the claims of this utility model.
Claims
1. A blister pack die-cutting machine, characterized in that, include: The frame (1), feeding mechanism (2), punching mechanism (3) and conveying mechanism (4); The feeding mechanism (2), the punching mechanism (3) and the conveying mechanism (4) are all mounted on the frame (1); The feeding mechanism (2) includes: feeding assembly (21); The punching mechanism (3) includes: a die assembly (31) and a drive support assembly (32); The mold assembly (31) is disposed opposite to the drive support assembly (32); The mold assembly (31) includes: a die (312) and a punch (311); The punch (311) is disposed between the die (312) and the drive support assembly (32), and the feeding assembly (21) is adapted to convey the blister material to the punch (311). The blister material includes a blister portion and a blister plate portion, and the blister portion is connected to the blister plate portion. The punch (311) has a protrusion (3111), the protrusion (3111) has a second through hole (3111a), the top of the second through hole (3111a) is adapted to receive a blister portion; The die (312) has a first through hole (3121); The drive support assembly (32) is adapted to extend the top end of the protrusion (3111) into the first through hole (3121) when driving the punch (311) to move toward the die (312). The end of the first perforation (3121) has a cutting portion, which is adapted to allow the outer wall of the protrusion (3111) to interact with the inner wall of the cutting portion to cut the blister board portion when the top end of the protrusion (3111) extends into the first perforation (3121), thereby producing waste and finished products after cutting. The conveying mechanism (4) includes a finished product conveying component (41) and a waste product conveying component (42). The finished product conveying component (41) is adapted to pick up and convey the finished product through the first perforation (3121), and the waste product conveying component (42) is adapted to pick up and convey the waste product.
2. The blister board die-cutting machine as described in claim 1, characterized in that, The drive support assembly (32) includes: a third support member (321), a fourth support member (322), a fourth drive member (323), a transmission member (324), and a connecting part (325). The third support member (321) is disposed on the frame (1). The third support member (321) is a hollow shell. The third support member (321) is adapted to support the mold assembly (31) and the fourth drive member (323). The fourth support member (322) is disposed inside the third support member (321). The fourth drive member (323) and the connecting part (325) are both disposed outside the third support member (321). The first end of part of the transmission member (324) passes through the third support member (321) and is connected to the first end of the connecting part (325). The second end of the connecting part (325) is connected to the punch (311). The fourth support member (322) supports the transmission member (324). The second end of the transmission member (324) is connected to the output end of the fourth drive member (323). The transmission component (324) includes: a rotating shaft (3241), an eccentric wheel (3242), and a rocker arm (3243). The first end of the rotating shaft (3241) is the second end of the transmission member (324), the fourth support member (322) supports the rotating shaft (3241), the eccentric wheel (3242) is sleeved on the outer wall of the rotating shaft (3241), the first end of the rocker arm (3243) has a hollow ring, the hollow ring is slidably sleeved on the outside of the eccentric wheel (3242), and the first end of the transmission member (324) is the second end of the rocker arm (3243). The rotating shaft (3241) is adapted to rotate around the axis of the rotating shaft (3241) based on the drive of the fourth driving member (323), the eccentric wheel (3242) is adapted to rotate under the drive of the rotating shaft (3241), and the rocker arm (3243) is adapted to move towards the punch (311) under the drive of the eccentric wheel (3242).
3. The blister board die-cutting machine as described in claim 2, characterized in that, The mold assembly (31) further includes: guide post (313); The guide post (313) passes through the connecting part (325) and the die (312). The connecting part (325) is slidably sleeved on the outside of the guide post (313). The die (312) is fixedly disposed at the first end of the guide post (313). The second end of the guide post (313) is connected to the third support member (321). The punch (311) also includes: a base plate (3112); The protruding post (3111) extends along the first end face of the base plate (3112) toward the die (312), and the second end face of the base plate (3112) is connected to the second end of the connecting part (325).
4. The blister board die-cutting machine as described in claim 3, characterized in that, The mold assembly (31) further includes: a stripper plate (315), an elastic element (314), and a limiting post (316). The stripper plate (315) is disposed between the base plate (3112) and the die (312), and the first end face of the stripper plate (315) is connected to the connecting part (325) through the elastic member (314); The stripper plate (315) has a third through hole, which is disposed opposite to the protrusion (3111) and is slidably sleeved on the outer wall of the protrusion (3111); The limiting post (316) is located on the second end face of the stripper plate (315), and the limiting post (316) is adapted to limit the position of the blister material on the punch (311).
5. The blister board die-cutting machine as described in claim 1, characterized in that, The feeding assembly (21) includes: a first material transfer section (211); The first transfer part (211) is adapted to pick up blister material and transport the picked-up blister material to the punch (311); The first material transfer unit (211) includes: a first driving member (2111), a second driving member (2112), a first support member (2113), and a first suction member (2114). The first support member (2113) is connected to the frame (1) through the first drive member (2111), and the first drive member (2111) is adapted to drive the first support member (2113) to move along a first direction; The first suction member (2114) is connected to the first support member (2113) through the second driving member (2112). The second driving member (2112) is adapted to drive the first suction member (2114) to move in a second direction. The first suction member (2114) has a suction cup, which is adapted to suck up blister material.
6. The blister pack die-cutting machine as described in claim 5, characterized in that, The feeding assembly (21) further includes: a second material transfer section (212); The second transfer section (212) is adapted to transfer blister material to the first transfer section (211); The second material transfer unit (212) includes: a third driving member (2121), a second support member (2122), a feeding plate (2123), and a limiting member (2124); The second support member (2122) is disposed on the frame (1), the third drive member (2121) is connected to the second support member (2122), the feeding plate (2123) is connected to the second support member (2122), the limiting member (2124) is disposed at the top of the feeding plate (2123), and the limiting member (2124) is adapted to limit the position of the blister material on the feeding plate (2123); The third driving member (2121) is adapted to drive the second support member (2122) to move in a third direction.
7. The blister board die-cutting machine as described in claim 6, characterized in that, The feeding mechanism (2) further includes: a loading platform (22); The material carrier (22) is mounted on the frame (1) and is adapted to carry blister pack materials; The first transfer section (211) or the second transfer section (212) is adapted to transport the blister material at the loading platform (22).
8. The blister board die-cutting machine as described in claim 1, characterized in that, The finished product conveying assembly (41) includes: a fifth support member (411), a sixth drive member (412), a second suction member (413), and a first conveyor belt; The fifth support member (411) and the first conveyor belt are both mounted on the frame (1), the sixth drive member (412) is mounted on the fifth support member (411), and the second suction member (413) is mounted on the sixth drive member (412); Driven by the sixth driving member (412), the second suction member (413) is adapted to pick up the finished product and transport the picked-up finished product to the first conveyor belt.
9. The blister board die-cutting machine as described in claim 1, characterized in that, The waste conveying assembly (42) includes: a sixth support member (421), a seventh drive member (422), an eighth drive member (423), a third suction member (424), and a second conveyor belt (425); The seventh drive unit (422) and the second conveyor belt (425) are both mounted on the frame (1), the sixth support unit (421) is mounted on the seventh drive unit (422), the eighth drive unit (423) is mounted on the sixth support unit (421), and the third suction unit (424) is connected to the eighth drive unit (423). The seventh drive member (422) is adapted to drive the sixth support member (421) to move in the fourth direction, and the eighth drive member (423) is adapted to drive the third suction member (424) to move in the fifth direction. Based on the drive of the seventh drive member (422) and the eighth drive member (423), the third suction member (424) is adapted to pick up the waste and transport the picked-up waste to the second conveyor belt (425).
10. The blister board die-cutting machine as described in claim 1, characterized in that, Also includes: Control mechanism; The control mechanism includes: a processing component, a display component, and an alarm component; The processing component is connected to the feeding mechanism (2), the punching mechanism (3), the conveying mechanism (4), the display component, and the alarm component; The processing component is adapted to collect real-time data corresponding to the real-time information of the feeding mechanism (2), the punching mechanism (3) and the conveying mechanism (4) and convert the real-time data. The processing component is also adapted to transmit the converted real-time data to the display component. The processing component also generates an alarm signal when the value of the real-time information exceeds the corresponding threshold and transmits the alarm signal to the alarm component. The real-time information includes: the conveying rate of the feeding mechanism (2), the conveying rate of the punching mechanism (3), and the conveying rate of the conveying mechanism (4); The display component is adapted to display the real-time information based on the converted real-time data, and the alarm component is adapted to provide an alarm prompt based on the alarm signal generated by the processing component.