Uniform-cooling pipeline cooling device
By using a variable diameter centering support and a swing spray mechanism, the problem of uneven pipe cooling in existing technologies has been solved, achieving a highly efficient and uniform cooling effect.
Patent Information
- Application Number
- CN202422999495.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-05
- Publication Date
- 2025-10-31
- Estimated Expiration
- 2034-12-05
AI Technical Summary
The existing pipeline cooling device has a fixed spray cooling mechanism, which results in uneven water flow from the upper end of the pipeline, affecting the cooling effect.
The system employs a variable diameter centering support mechanism and a swinging uniform spraying mechanism. The first drive component controls the centering clamping component to adapt to pipes of different diameters, and the second drive component drives the nozzle to swing back and forth to achieve uniform cooling.
It improves cooling efficiency and device flexibility, ensures more uniform cooling of pipelines, and enhances cooling effect.
Smart Images

Figure CN223493693U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of pipe manufacturing technology, specifically to a pipe cooling device for uniform cooling. Background Technology
[0002] Modern pipe manufacturing technology emphasizes high-precision manufacturing. Through advanced production equipment and technical means, it ensures that the dimensional accuracy, shape accuracy and surface quality of the pipes reach extremely high standards. Generally, rubber pipes are produced using a hot-drawing process, and the pipes need to be cooled and shaped after forming.
[0003] Chinese patent CN219618465U discloses a pipe cooling device, including a cooling chamber, a spray cooling mechanism, and a water removal mechanism. In actual production, when pipe cooling is required, the pipe is formed and enters the cooling chamber through the inlet. The spray cooling mechanism then sprays cooling water onto the pipe, cooling it. The cooled pipe is then output to a collection tank through the outlet. The pipe then passes through a scraper assembly, which scrapes off water droplets adhering to its outer surface. These droplets fall into the collection tank for collection. The scraped pipe is then output to the outside of the device for the next process. However, this device still has the following problems during use:
[0004] The spray cooling mechanism of this device is fixedly installed on the top of the cooling chamber. When the spray mechanism is working, the sprayed liquid falls on the upper end of the pipe, which may cause the amount of water flowing down the upper end of the pipe to be different, thus reducing the cooling effect.
[0005] Based on this, the present invention designs a pipe cooling device for uniform cooling to solve the above problems. Utility Model Content
[0006] In view of the above-mentioned shortcomings of the existing technology, the present invention provides a pipe cooling device for uniform cooling.
[0007] To achieve the above objectives, this utility model provides the following technical solution:
[0008] A pipe cooling device for uniform cooling, comprising a cooling box,
[0009] The left and right ends of the cooling box are equipped with variable diameter centering support mechanisms for centering and supporting pipes of different diameters.
[0010] The variable diameter centering support mechanism includes a first drive assembly for controlling the clamping of the centering clamping assembly and a centering clamping assembly for centering and supporting the pipe; two sets of first drive assemblies are symmetrically installed at the left and right ends of the cooling box; the centering clamping assembly is connected to the first drive assembly;
[0011] A swing-type uniform spray mechanism for uniformly cooling the pipes is installed in the middle of the cooling box.
[0012] The oscillating uniform spraying mechanism includes a second drive assembly for controlling the rotation of the spraying assembly and a spraying assembly for controlling the nozzles to uniformly cool the pipes; the second drive assembly is installed at the upper end of the cooling box; the spraying assembly is connected to the second drive assembly;
[0013] The spray assembly is equipped with multiple nozzles;
[0014] The sprinkler assembly is equipped with a water inlet pipe;
[0015] Furthermore, the second drive assembly includes a vertical plate, a motor, a crank, a sliding plate, a slide groove, a rack, a guide rod, and fixed blocks. The vertical plate is fixedly installed on the upper left side of the cooling box; the motor is fixedly installed on the left end of the vertical plate, and the output end of the motor is fixedly connected to one end of the crank; two fixed blocks are symmetrically fixedly installed on the front and rear sides of the upper end of the cooling box; both ends of the guide rod are fixedly connected to the ends of the two fixed blocks that are close to each other; the rack is slidably connected to the guide rod; a sliding plate is fixedly installed on the left end of the rack; a slide groove is formed on the sliding plate; the other end of the crank is slidably connected to the slide groove.
[0016] Furthermore, the spray assembly includes a rotating ring, a rotating groove, a horizontal plate, and a semi-toothed ring. The rotating ring is rotatably installed in the middle of the cooling box, and a semi-toothed ring is fixedly installed on the outer ring of the rotating ring. The rack meshes with the semi-toothed ring. The lower end of the rotating ring is fixedly connected to the horizontal plate. Multiple nozzles are fixedly installed on the horizontal plate. The water inlet pipe is fixedly installed on the right side of the outer ring of the rotating ring, and a water inlet chamber communicating with the water inlet pipe and the nozzles is provided inside the horizontal plate.
[0017] Furthermore, the centering clamping assembly includes a rotating disk, limiting blocks, sliding grooves, sliding rods, and rollers. The rotating disk is rotatably connected to the outer end of the cooling box; multiple limiting blocks are rotatably connected to the outer edge of the middle of the rotating disk; sliding grooves are provided on the limiting blocks; the sliding rod is slidably connected to the sliding grooves; one end of the sliding rod is rotatably connected to the outer end of the cooling box, and the other end of the sliding rod is rotatably connected to a roller; the roller is in contact with the pipe.
[0018] Furthermore, the first drive assembly includes a servo motor, a support plate, a lead screw, a first rotating block, and a second rotating block. The two support plates are symmetrically rotated and installed at the left and right ends of the cooling box. The servo motor is fixedly installed at the outer end of the support plate, and the output end of the servo motor is fixedly connected to the lead screw. The first rotating block is rotatably connected to the outer end of the cooling box. The second rotating block is rotatably connected to the upper end of the rotating disk. One end of the lead screw is threadedly connected to the second rotating block, and the other end of the lead screw is rotatably connected to the first rotating block.
[0019] Furthermore, the nozzles are evenly distributed linearly and at equal intervals on the horizontal plate;
[0020] Furthermore, the limiting blocks are evenly distributed at equal intervals around the outer edge of the center of the rotating disk;
[0021] Furthermore, the nozzle uses a high-pressure atomizing nozzle.
[0022] Compared with the prior art, the advantages of this invention are as follows: When the completed pipeline is transported to the right end of the device via a conveying device, the first drive component controls the movement of the centering clamping component, allowing the cooling device to adapt to pipelines of different diameters, increasing the flexibility and applicability of the device. When the pipeline is transported to the middle of the device, the first drive component drives the centering clamping component to rotate, which in turn drives the nozzle to oscillate back and forth, achieving a more uniform spraying effect on the pipeline and increasing cooling efficiency. Attached Figure Description
[0023] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0024] Figure 1 This is a perspective view of a pipe cooling device for uniform cooling according to the present invention;
[0025] Figure 2 This is a front view of a pipe cooling device for uniform cooling according to the present invention;
[0026] Figure 3 This is a right view of a pipe cooling device for uniform cooling according to the present invention.
[0027] Figure 4 For along Figure 3 A three-dimensional image with a portion removed along the AA direction;
[0028] Figure 5 for Figure 4 Enlarged view of point B in the middle;
[0029] Figure 6 for Figure 1 Enlarged view of point C in the middle.
[0030] The labels in the diagram represent:
[0031] 1. Cooling box; 2. Pipeline; 3. Oscillating uniform spraying mechanism; 31. Second drive assembly; 311. Vertical plate; 312. Motor; 313. Crank; 314. Sliding plate; 315. Slide groove; 316. Rack; 317. Guide rod; 318. Fixing block; 32. Spray assembly; 321. Rotating ring; 322. Rotating groove; 323. Horizontal plate; 324. Half gear ring; 4. Variable diameter centering support mechanism; 41. First drive assembly; 411. Servo motor; 412. Support plate; 413. Lead screw; 414. First rotating block; 415. Second rotating block; 42. Centering clamping assembly; 421. Rotating disk; 422. Limiting block; 423. Sliding groove; 424. Sliding rod; 425. Roller; 5. Nozzle; 6. Water inlet pipe. Detailed Implementation
[0032] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.
[0033] The terms "left," "right," "front," "back," "up," and "down" used in the following description refer to the orientation from the perspective of the front view.
[0034] In some embodiments, please refer to the accompanying drawings. Figures 1-6 A uniformly cooled pipeline cooling device, comprising a cooling box 1,
[0035] The left and right ends of the cooling box 1 are equipped with variable diameter centering support mechanisms 4 for centering and supporting pipes 2 of different diameters.
[0036] The variable diameter centering support mechanism 4 includes a first drive assembly 41 for controlling the clamping angle of the centering clamping assembly 42 and a centering clamping assembly 42 for centering and supporting the pipe 2; two sets of first drive assemblies 41 are symmetrically installed at the left and right ends of the cooling box 1; the centering clamping assembly 42 is connected to the first drive assembly 41.
[0037] A swing-type uniform spraying mechanism 3 for uniformly cooling the pipe 2 is installed in the middle of the cooling box 1.
[0038] The oscillating uniform spraying mechanism 3 includes a second drive assembly 31 for controlling the rotation of the spraying assembly 32 and a spraying assembly 32 for controlling the nozzle 5 to uniformly cool the pipe 2; the second drive assembly 31 is installed at the upper end of the cooling box 1; the spraying assembly 32 is connected to the second drive assembly 31.
[0039] Multiple nozzles 5 are installed on the spray assembly 32; the nozzles 5 are high-pressure atomizing nozzles to achieve a more uniform and efficient cooling effect.
[0040] A water inlet pipe 6 is installed on the spray assembly 32;
[0041] In this utility model, when the pipe 2 after production is completed is transported to the right end of the device by the conveying device, the first drive component 41 controls the movement of the centering clamping component 42, so that the cooling device can adapt to pipes 2 of different diameters, increasing the flexibility and applicability of the device; when the pipe 2 is transported to the middle of the device, the first drive component 41 works to drive the centering clamping component 42 to rotate, and the centering clamping component 42 drives the nozzle 5 to swing back and forth, so as to achieve a more uniform spraying effect on the pipe 2 and increase the cooling efficiency.
[0042] The second drive assembly 31 includes a vertical plate 311, a motor 312, a crank 313, a sliding plate 314, a slide groove 315, a rack 316, a guide rod 317, and fixing blocks 318. The vertical plate 311 is fixedly installed on the upper left side of the cooling box 1; the motor 312 is fixedly installed on the left end of the vertical plate 311, and the output end of the motor 312 is fixedly connected to one end of the crank 313; two fixing blocks 318 are symmetrically fixedly installed on the front and rear sides of the upper end of the cooling box 1; both ends of the guide rod 317 are fixedly connected to the ends of the two fixing blocks 318 that are close to each other; the rack 316 is slidably connected to the guide rod 317; the left end of the rack 316 is fixedly installed with the sliding plate 314; the sliding plate 314 has a slide groove 315; the other end of the crank 313 is slidably connected to the slide groove 315.
[0043] The spray assembly 32 includes a rotating ring 321, a rotating groove 322, a horizontal plate 323, and a semi-gear ring 324. The rotating ring 321 is rotatably installed in the middle of the cooling box 1, and the semi-gear ring 324 is fixedly installed on the outer ring of the rotating ring 321. The rack 316 is meshed with the semi-gear ring 324. The lower end of the rotating ring 321 is fixedly connected to the horizontal plate 323. Multiple nozzles 5 are fixedly installed on the horizontal plate 323, and the nozzles 5 are evenly distributed linearly and at equal intervals on the horizontal plate 323. The water inlet pipe 6 is fixedly installed on the right side of the outer ring of the rotating ring 321, and the horizontal plate 323 is provided with a water inlet chamber that communicates with the water inlet pipe 6 and the nozzles 5.
[0044] The centering clamping assembly 42 includes a rotating disk 421, a limiting block 422, a sliding groove 423, a sliding rod 424, and a roller 425. The rotating disk 421 is rotatably connected to the outer end of the cooling box 1. Multiple limiting blocks 422 are rotatably connected to the outer edge of the middle part of the rotating disk 421, and the limiting blocks 422 are evenly distributed in a circle at equal intervals along the outer edge of the middle part of the rotating disk 421. The limiting blocks 422 are provided with sliding grooves 423. The sliding rod 424 is slidably connected to the sliding groove 423. One end of the sliding rod 424 is rotatably connected to the outer end of the cooling box 1, and the other end of the sliding rod 424 is rotatably connected to the roller 425. The roller 425 is in contact with the pipe 2.
[0045] The first drive assembly 41 includes a servo motor 411, a support plate 412, a lead screw 413, a first rotating block 414, and a second rotating block 415. The support plate 412 is symmetrically and rotatably mounted on the left and right ends of the cooling box 1. The servo motor 411 is fixedly mounted on the outer end of the support plate 412, and the output end of the servo motor 411 is fixedly connected to the lead screw 413. The first rotating block 414 is rotatably connected to the outer end of the cooling box 1. The second rotating block 415 is rotatably connected to the upper end of the rotating disk 421. One end of the lead screw 413 is threadedly connected to the second rotating block 415, and the other end of the lead screw 413 is rotatably connected to the first rotating block 414.
[0046] In this invention, when the diameter of the pipe 2 requiring cooling is small, the servo motor 411 is activated. The servo motor 411 drives the lead screw 413 to rotate, causing the second rotating block 415 to move to the left along the lead screw 413. During the leftward movement of the second rotating block 415, the rotating disk 421 is driven to rotate, and the first rotating block 414 rotates, causing the lead screw 413 to rotate as well. This allows the second rotating block 415 to continue to maintain contact with the lead screw 413 while the rotating disk 421 rotates. The rotation of the rotating disk 421 drives the limiting block 422 to rotate as well, causing the three sliding rods 424 to slide along the sliding groove 423 and rotate towards the center of the pipe 2. The rollers 425 rotate with the sliding rods 424, thereby changing the spatial position of the three rollers 425. This allows the rollers 425 to support the pipe 2 with a small diameter and facilitates the conveying device to transport the pipe.
[0047] When pipe 2 delivers the coolant to the middle of cooling box 1, motor 312 is started. Motor 312 drives crank 313 to rotate. As crank 313 rotates, it slides up and down in slide groove 315, thereby driving rack 316 to move horizontally along guide rod 317 along sliding plate 314. The movement of rack 316 drives half gear ring 324 to drive rotating ring 321 to rotate. The rotation of rotating ring 321 allows horizontal plate 323 to rotate along rotating groove 322 along with rotating ring 321, realizing the back-and-forth swing of nozzle 5, thereby achieving a more uniform spray cooling effect on pipe 2.
[0048] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions will not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.
Claims
1. A uniformly cooled pipeline cooling device, comprising a cooling box (1), characterized in that: The left and right ends of the cooling box (1) are equipped with variable diameter centering support mechanisms (4) for centering and supporting pipes (2) of different diameters; The variable diameter centering support mechanism (4) includes a first drive assembly (41) for controlling the clamping of the centering clamping assembly (42) and a centering clamping assembly (42) for centering and supporting the pipe (2); two sets of first drive assemblies (41) are symmetrically installed at the left and right ends of the cooling box (1); the centering clamping assembly (42) is connected to the first drive assembly (41); A swing uniform spraying mechanism (3) for uniformly cooling the pipe (2) is installed in the middle of the cooling box (1); The oscillating uniform spraying mechanism (3) includes a second drive assembly (31) for controlling the rotation of the spraying assembly (32) and a spraying assembly (32) for controlling the nozzle (5) to uniformly cool the pipe (2); the second drive assembly (31) is installed at the upper end of the cooling box (1); the spraying assembly (32) is connected to the second drive assembly (31); Multiple nozzles (5) are installed on the spray assembly (32); A water inlet pipe (6) is installed on the spray assembly (32).
2. The pipe cooling device for uniform cooling according to claim 1, characterized in that, The second drive assembly (31) includes a vertical plate (311), a motor (312), a crank (313), a sliding plate (314), a slide groove (315), a rack (316), a guide rod (317), and a fixing block (318). The vertical plate (311) is fixedly installed on the upper left side of the cooling box (1); the motor (312) is fixedly installed on the left end of the vertical plate (311), and the output end of the motor (312) is fixedly connected to one end of the crank (313). Two fixed blocks (318) are symmetrically fixedly installed on the front and rear sides of the upper end of the cooling box (1); the two ends of the guide rod (317) are fixedly connected to the ends of the two fixed blocks (318) that are close to each other; the rack (316) is limited and slidably connected to the guide rod (317); a sliding plate (314) is fixedly installed on the left end of the rack (316); a sliding groove (315) is opened on the sliding plate (314); the other end of the crank (313) is limited and slidably connected to the sliding groove (315).
3. The pipe cooling device for uniform cooling according to claim 2, characterized in that, The spray assembly (32) includes a rotating ring (321), a rotating groove (322), a horizontal plate (323), and a half-tooth ring (324). The rotating ring (321) is rotatably installed in the middle of the cooling box (1), and the half-tooth ring (324) is fixedly installed on the outer ring of the rotating ring (321). The rack (316) meshes with the half-tooth ring (324). The lower end of the rotating ring (321) is fixedly connected to the horizontal plate (323). Multiple nozzles (5) are fixedly installed on the horizontal plate (323). The water inlet pipe (6) is fixedly installed on the right side of the outer ring of the rotating ring (321), and the horizontal plate (323) is provided with a water inlet chamber that communicates with the water inlet pipe (6) and the nozzles (5).
4. The pipe cooling device for uniform cooling according to claim 3, characterized in that, The centering clamping assembly (42) includes a rotating disk (421), a limiting block (422), a sliding groove (423), a sliding rod (424), and a roller (425). The rotating disk (421) is rotatably connected to the outer end of the cooling box (1). Multiple limiting blocks (422) are rotatably connected to the outer edge of the middle part of the rotating disk (421). The limiting block (422) is provided with a sliding groove (423). The sliding rod (424) is slidably connected to the sliding groove (423). One end of the sliding rod (424) is rotatably connected to the outer end of the cooling box (1), and the other end of the sliding rod (424) is rotatably connected to a roller (425). The roller (425) is in contact with the pipe (2).
5. The pipe cooling device for uniform cooling according to claim 4, characterized in that, The first drive assembly (41) includes a servo motor (411), a support plate (412), a lead screw (413), a first rotating block (414), and a second rotating block (415). The two support plates (412) are symmetrically rotated and installed at the left and right ends of the cooling box (1). The servo motor (411) is fixedly installed at the outer end of the support plate (412), and the output end of the servo motor (411) is fixedly connected to the lead screw (413). The first rotating block (414) is rotatably connected to the outer end of the cooling box (1). The second rotating block (415) is rotatably connected to the upper end of the rotating disk (421). One end of the lead screw (413) is threadedly connected to the second rotating block (415), and the other end of the lead screw (413) is rotatably connected to the first rotating block (414).
6. The pipe cooling device for uniform cooling according to claim 5, characterized in that, The nozzles (5) are evenly distributed linearly at equal intervals on the horizontal plate (323).
7. The pipe cooling device for uniform cooling according to claim 6, characterized in that, The limiting blocks (422) are evenly distributed in a circular pattern along the outer edge of the center of the rotating disk (421).
8. The pipe cooling device for uniform cooling according to claim 7, characterized in that, The nozzle (5) adopts a high-pressure atomizing nozzle.
Citation Information
Patent Citations
Pipeline cooling device
CN219618465U