Molding device for thermoplastic resin matrix composite laminate

By using an electric heating wire for heating and an electric telescopic rod to drive the top plate in the molding equipment, the problem of tight fit between the resin-based composite material layer and the mold is solved, achieving efficient material feeding and high-quality molding effect.

CN223493717UActive Publication Date: 2025-10-31GANZHOU JINSHUN TECH CO LTD
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Patent Information

Application Number
CN202422894305.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-26
Publication Date
2025-10-31
Estimated Expiration
2034-11-26

AI Technical Summary

Technical Problem

Existing molding equipment tends to adhere tightly to the mold after molding resin-based composite laminates, making it difficult for workers to unload the material and reducing unloading efficiency.

Method used

The resin-based composite material layer is heated by an electric heating wire to melt the resin inside. The top plate is then lifted by an electric telescopic rod to lift the molded resin-based composite material layer, making it easier to unload.

Benefits of technology

It improves the quality and material cutting efficiency of resin-based composite laminates after molding, avoids molding gaps, and simplifies worker operations.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223493717U_ABST
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Abstract

The utility model discloses a thermoplastic resin matrix composite laminate mold pressing device, and relates to the technical field of resin processing. The thermoplastic resin matrix composite laminate mold pressing device comprises a fixed bottom plate, an ejector plate and a heating box, a supporting plate is fixedly installed at the top of the fixed bottom plate, and a lower mold is arranged on the fixed bottom plate. According to the mold pressing device for the thermoplastic resin-based composite material laminate, the resin-based composite material laminate can be heated in the mold pressing process of the resin-based composite material laminate, so that resin in the resin-based composite material laminate can be heated and melted, and the lower mold is filled with the resin; the situation that the molded resin-based composite material laminated board generates a notch due to insufficient pressure during mold pressing is avoided, the quality of the molded resin-based composite material laminated board is improved, the ejector plate can be lifted, and after the resin-based composite material laminated board is subjected to mold pressing, the molded resin-based composite material laminated board can be jacked up; in this way, workers can conduct discharging conveniently, and the discharging efficiency is improved.
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Description

Technical Field

[0001] This utility model relates to the field of resin processing technology, and in particular to a thermoplastic resin-based composite material laminate molding device. Background Technology

[0002] Resin-based composite laminates are composite laminates with resin as the matrix. Commonly used resins include thermosetting unsaturated polyester, phenolic resin, amino resin, epoxy resin, and some thermoplastic resins. The reinforcing materials are mostly fibers and their fabrics, such as carbon fiber and glass fiber. Sheet materials such as wood and paper can also be used.

[0003] Resin-based composite laminates require compression molding during production. However, some current compression molding equipment lacks auxiliary components, which can cause the laminate to adhere tightly to the mold after molding, making it difficult for workers to unload the material. This not only increases the difficulty of unloading but also reduces the efficiency of unloading resin-based composite laminates. Utility Model Content

[0004] The purpose of this invention is to provide a thermoplastic resin-based composite material laminate molding device, which can solve the problem that the resin-based composite material laminate may be tightly attached to the mold after molding, making it difficult for workers to unload it.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a thermoplastic resin-based composite material laminate molding device, comprising a fixed base plate, a top plate and a heating box, wherein a support plate is fixedly installed on the top of the fixed base plate and a lower mold is provided on the fixed base plate;

[0006] The top plate is located inside the lower mold, and an electric telescopic rod is provided on the fixed base plate. The electric telescopic rod is used to drive the lower mold to rise and fall.

[0007] The heating box is mounted on a support plate, and an electric heating wire is installed inside the heating box.

[0008] Preferably, an electric push rod is fixedly installed on the top of the support plate, the free end of the electric push rod extends to the bottom of the support plate and is fixedly installed with a heating box, and a molding plate is fixedly installed at the bottom of the heating box.

[0009] Preferably, the heating box has a heating space inside, and fixed crossbars are fixedly installed on the inner walls of both sides of the heating box. Electric heating wires are wound around the outer walls of the fixed crossbars and are located in the heating space of the heating box. This arrangement facilitates the heating of the thermoplastic resin-based composite material layer and increases the plasticity of the thermoplastic resin-based composite material layer during molding.

[0010] Preferably, a lower mold is fixedly installed on the top of the fixed base plate, a top plate is slidably installed on the inner wall of the lower mold, a sliding rod is fixedly installed on the bottom of the top plate, one end of the sliding rod extends to the lower part of the lower mold and a lifting plate is fixedly installed thereon, and the sliding rod and the lower mold are slidably installed.

[0011] Preferably, a mounting vertical plate is fixedly installed on the top of the fixed base plate, an electric telescopic rod is fixedly installed on one side of the mounting vertical plate, and the free end of the electric telescopic rod extends to the other side of the mounting vertical plate and is fixedly installed with an L-shaped support plate.

[0012] Preferably, the top of the L-shaped support plate and the bottom of the lifting plate are both fixedly installed with fixing blocks. There are four fixing blocks, and two sets of two fixing blocks are formed by two fixing blocks. The opposite surfaces of each set of fixing blocks are rotatably installed with rotating rods. There are two sets of rotating rods. The outer walls of the two sets of rotating rods are rotatably installed with hinge plates.

[0013] Compared with the prior art, the beneficial effects of this utility model are as follows: This thermoplastic resin-based composite material laminate molding device, through the setting of electric heating wire, can heat the resin-based composite material laminate during the molding process, thereby melting the resin inside and filling the lower mold with resin. This avoids the situation where insufficient pressure during molding causes gaps in the molded resin-based composite material laminate, thus improving the quality of the molded resin-based composite material laminate. Furthermore, the setting of electric telescopic rod can raise the top plate. After the resin-based composite material laminate is molded, it can be lifted up, which facilitates the unloading of materials by workers and improves the efficiency of unloading. Attached Figure Description

[0014] The present invention will be further described below with reference to the accompanying drawings and embodiments:

[0015] Figure 1 This is a perspective view of the present utility model;

[0016] Figure 2 This is a front sectional view of the present invention;

[0017] Figure 3 This is an enlarged view of part A of this utility model.

[0018] Reference numerals: 1. Fixed base plate; 2. Support plate; 3. Electric push rod; 4. Heating box; 5. Molding plate; 6. Fixed crossbar; 7. Electric heating wire; 8. Lower mold; 9. Top plate; 10. Sliding rod; 11. Lifting plate; 12. Mounting vertical plate; 13. Electric telescopic rod; 14. L-shaped support plate; 15. Fixed block; 16. Rotating rod; 17. Hinge plate. Detailed Implementation

[0019] This section will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The purpose of the drawings is to supplement the textual description with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but they should not be construed as limiting the scope of protection of the present utility model.

[0020] Please see Figure 1-3 This utility model provides a technical solution: a thermoplastic resin-based composite material laminate molding device, including a fixed base plate 1, a top plate 9 and a heating box 4. A support plate 2 is fixedly installed on the top of the fixed base plate 1. A lower mold 8 is provided on the fixed base plate 1. The top plate 9 is located inside the lower mold 8. An electric telescopic rod 13 is provided on the fixed base plate 1. The electric telescopic rod 13 is used to drive the lower mold 8 to rise and fall. The heating box 4 is located on the support plate 2. An electric heating wire 7 is provided inside the heating box 4.

[0021] Furthermore, an electric push rod 3 is fixedly installed on the top of the support plate 2. The free end of the electric push rod 3 extends to the bottom of the support plate 2 and is fixedly installed with a heating box 4. A molding plate 5 is fixedly installed at the bottom of the heating box 4. A heating space is opened inside the heating box 4. Fixed crossbars 6 are fixedly installed on the inner walls of both sides of the heating box 4. An electric heating wire 7 is wound around the outer wall of the fixed crossbar 6. The electric heating wire 7 is located in the heating space on the heating box 4. This arrangement can heat the resin-based composite laminate during the molding process, so that the resin inside can be heated and melted, and the resin can be filled into the lower mold 8. This avoids the situation where insufficient pressure during molding causes gaps in the molded resin-based composite laminate, thereby improving the quality of the molded resin-based composite laminate.

[0022] Furthermore, a lower mold 8 is fixedly installed on the top of the fixed base plate 1, and a top plate 9 is slidably installed on the inner wall of the lower mold 8. A sliding rod 10 is fixedly installed on the bottom of the top plate 9, and one end of the sliding rod 10 extends to the bottom of the lower mold 8 and is fixedly installed with a lifting plate 11. The sliding rod 10 and the lower mold 8 are slidably installed. A mounting vertical plate 12 is fixedly installed on the top of the fixed base plate 1, and an electric telescopic rod 13 is fixedly installed on one side of the mounting vertical plate 12. The free end of the electric telescopic rod 13 extends to the other side of the mounting vertical plate 12 and is fixedly installed with an L-shaped support plate 14. Fixing blocks 15 are fixedly installed on the top of the support plate 14 and the bottom of the lifting plate 11. There are four fixing blocks 15, and two sets of fixing blocks 15 are formed by two fixing blocks 15. Rotating rods 16 are rotatably installed on the opposite side of each set of fixing blocks 15. There are two sets of rotating rods 16. Hinged plates 17 are rotatably installed on the outer wall of the two sets of rotating rods 16. This arrangement can raise the top plate 9. After the resin-based composite material laminate is molded, the molded resin-based composite material laminate can be lifted up, which makes it easier for workers to unload the material and improves the efficiency of unloading.

[0023] Working principle: In use, the thermoplastic resin-based composite material layer is laid inside the lower mold 8 and located on the top plate 9. Then, the electric push rod 3 is started, which drives the molding plate 5 to descend. When the molding plate 5 descends, it presses the thermoplastic resin-based composite material layer inside the lower mold 8. During pressurization, the electric heating wire 7 is started. The heat generated by the electric heating wire 7 is transferred to the thermoplastic resin-based composite material layer through the molding plate 5 to heat the thermoplastic resin-based composite material layer. After heating, the thermoplastic resin-based composite material layer is formed. Then, after cooling, the electric push rod 3 is started to reset the molding plate 5. The electric telescopic rod 13 is started, which drives the L-shaped support plate 14 to move. The movement of the L-shaped support plate 14 raises the lifting plate 11 through the hinge plate 17. The rise of the lifting plate 11 lifts the top plate 9 through the sliding rod 10, thereby lifting the formed thermoplastic resin-based composite material layer inside the lower mold 8.

[0024] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.

Claims

1. A thermoplastic resin-based composite material laminate molding device, characterized in that, include: A fixed base plate (1) is provided, and a support plate (2) is fixedly installed on the top of the fixed base plate (1). A lower mold (8) is provided on the fixed base plate (1). The top plate (9) is located inside the lower mold (8). An electric telescopic rod (13) is provided on the fixed base plate (1). The electric telescopic rod (13) is used to drive the lower mold (8) to rise and fall. Heating box (4) is set on support plate (2), and electric heating wire (7) is provided inside heating box (4).

2. The thermoplastic resin-based composite material laminate molding device according to claim 1, characterized in that: An electric push rod (3) is fixedly installed on the top of the support plate (2). The free end of the electric push rod (3) extends to the bottom of the support plate (2) and is fixedly installed with a heating box (4). A molding plate (5) is fixedly installed at the bottom of the heating box (4).

3. The thermoplastic resin-based composite material laminate molding device according to claim 2, characterized in that: The heating box (4) has a heating space inside. Fixed crossbars (6) are fixedly installed on the inner walls of both sides of the heating box (4). Electric heating wires (7) are wound around the outer walls of the fixed crossbars (6). The electric heating wires (7) are located in the heating space on the heating box (4).

4. The thermoplastic resin-based composite material laminate molding device according to claim 3, characterized in that: The bottom plate (1) is fixedly mounted with a lower mold (8) on its top. The inner wall of the lower mold (8) is slidably mounted with a top plate (9). The bottom of the top plate (9) is fixedly mounted with a sliding rod (10). One end of the sliding rod (10) extends to the bottom of the lower mold (8) and is fixedly mounted with a lifting plate (11). The sliding rod (10) and the lower mold (8) are slidably mounted.

5. The thermoplastic resin-based composite material laminate molding device according to claim 4, characterized in that: A mounting plate (12) is fixedly installed on the top of the fixed base plate (1). An electric telescopic rod (13) is fixedly installed on one side of the mounting plate (12). The free end of the electric telescopic rod (13) extends to the other side of the mounting plate (12) and is fixedly installed with an L-shaped support plate (14).

6. The thermoplastic resin-based composite material laminate molding device according to claim 5, characterized in that: The top of the L-shaped support plate (14) and the bottom of the lifting plate (11) are both fixedly installed with fixing blocks (15). There are four fixing blocks (15), and two sets of fixing blocks (15) are formed by two fixing blocks (15). Rotating rods (16) are rotatably installed on the opposite face of each set of fixing blocks (15). There are two sets of rotating rods (16). Hinges (17) are rotatably installed on the outer wall of the two sets of rotating rods (16).