Foaming filling device for door plate processing

Abstract

The foaming filling device comprises a base and a mounting seat mounted on the base, a first mounting groove with an opening in the top is formed in the mounting seat, a bearing seat is arranged at the bottom in the first mounting groove in a sliding mode, a containing groove is formed in the top of the bearing seat, and the bearing seat is arranged in the containing groove in a sliding mode. A bearing seat is arranged on the mounting seat, a clamping assembly used for clamping a door plate is arranged on the groove wall in the first mounting groove above the bearing seat, a first telescopic device is arranged on the mounting seat at each of the front end and the rear end of an opening in the top of the first mounting groove, and an injection device is arranged at the telescopic end of each first telescopic device. When a foaming agent is injected into the door plate, a worker only needs to take out the filled door plate from the filling device and then load the door plate to be filled into the filling device, so that the working intensity of the worker is reduced, and meanwhile, the working efficiency of injecting the foaming agent into the door plate is also improved.

Description

Technical Field

[0001] This utility model relates to a foaming filling device, and more particularly to a foaming filling device for door panel processing. Background Technology

[0002] During the manufacturing process of door panels, foam material is filled into the cavities of the door panels to improve their performance. This not only enhances the door panels' sound insulation, heat insulation, fire resistance, and strength, but also improves their weight, sealing, and stability, ultimately improving the overall quality and user experience of the door.

[0003] When injecting foaming agent into the door panel, workers usually need to hold the foaming injection device and inject the foaming agent into the cavity of the door panel. This not only makes the workers' workload heavy, but also makes the work inefficient. Utility Model Content

[0004] The technical problem to be solved by this utility model is to provide a foam filling device for door panel processing that can automatically fill.

[0005] The technical solution adopted by this utility model to solve the above-mentioned technical problems is as follows: a foaming filling device for door panel processing, including a base, a mounting seat provided on the base, a first mounting groove for accommodating a door panel being provided on the mounting seat, the top of the first mounting groove being open; a bearing seat, the bearing seat being slidably installed in the first mounting groove, the top of the bearing seat being provided with a receiving groove for accommodating the door panel being provided, the bearing seat being located at the bottom of the first mounting groove; a clamping assembly, the clamping assembly being installed on the side wall in the first mounting groove, the clamping assembly being located above the bearing seat; a first telescopic device, at least two of the first telescopic devices being provided, the first telescopic devices being respectively installed on the mounting seats at the front and rear ends of the top of the first mounting groove, the telescopic end of the first telescopic device being provided with an injection device for injecting foaming agent.

[0006] A further preferred embodiment of this utility model is as follows: a second mounting groove is provided at the bottom of the first mounting groove, and a plurality of rotating rollers are rotatably arranged in the second mounting groove, with the top of the rotating rollers abutting against the bottom of the support seat.

[0007] A further preferred embodiment of the present invention is as follows: the clamping assembly includes a second telescopic device, and multiple second telescopic devices are provided. The multiple second telescopic devices are evenly installed on the side wall of the first mounting groove. The telescopic ends of the second telescopic devices are all away from the groove wall of the first mounting groove. Two clamping plates are provided in the first mounting groove, and the clamping plates are respectively connected to the telescopic ends of the second telescopic devices.

[0008] A further preferred embodiment of this utility model is as follows: the injection device includes a mounting plate, which is mounted on the telescopic end of the first telescopic device. A lead screw moving assembly is provided at the bottom of the mounting plate. A mounting block is screwed onto the lead screw in the lead screw moving assembly. A first limiting block is provided at the top of the mounting block. A first limiting groove is provided at the bottom of the mounting plate, which is slidably connected to the first limiting block. An injection head is mounted at the bottom of the mounting block and is located above the first mounting groove. A mixing tank is mounted on the top of the mounting plate. A pump is provided on the side wall at the bottom of the mixing tank. The inlet end of the pump is connected to the interior of the mixing tank. A conveying pipe is provided at the outlet end of the pump. The conveying pipe is connected to the injection head at the end away from the pump. The conveying pipe is a retractable flexible hose. A stirring mechanism is rotatably mounted in the mixing tank. A driving device is provided at the top of the mixing tank. The output end of the driving device is connected to the stirring mechanism. A feed pipe is also provided at the top of the mixing tank.

[0009] A further preferred embodiment of this utility model is that the mounting base is provided with reinforcing blocks on the outer walls at both the front and rear ends.

[0010] A further preferred embodiment of the present invention is as follows: the first mounting groove is provided with a second limiting groove on the groove wall adjacent to the side wall of the bearing seat, and the bearing seat is provided with a second limiting block on the side wall aligned with the second limiting groove, which is slidably connected to the second limiting groove.

[0011] A further preferred embodiment of this utility model is that a handle is provided at each of the left and right ends of the support base.

[0012] A further preferred embodiment of this utility model is as follows: a slot is provided on the side wall of the first limiting groove, and a block is provided on the side wall of the first limiting block to slide in connection with the slot.

[0013] A further preferred embodiment of this utility model is that: no fewer than three reinforcing blocks are provided on the outer walls of the front and rear sides of the mounting base, and the reinforcing blocks are respectively located in the middle and at both ends of the outer wall of the mounting base.

[0014] Compared with the prior art, the advantages of this utility model are that, when using the foam filling device, in order to facilitate the placement of the door panel onto the support, the operator first pushes the support out of the first mounting slot, then places the door panel on the support, ensuring the bottom of the door panel is in the receiving slot. Next, the operator pushes the support along with the door panel into the first mounting slot, positioning the door panel below the injection device. Then, the clamping assembly is activated to clamp and fix the door panel. Finally, the injection device is activated to inject foaming agent into the cavity of the door panel until the foaming agent filling is complete. Then, the operator removes the filled door panel from the foam filling device. This completes the filling of the door panel with foaming agent. Thus, when injecting foaming agent into the door panel, the operator only needs to remove the filled door panel from the filling device and then insert the door panel to be filled into the filling device. This not only reduces the workload of the operator but also improves the efficiency of injecting foaming agent into the door panel. Attached Figure Description

[0015] The present invention will be further described in detail below with reference to the accompanying drawings and preferred embodiments. However, those skilled in the art will understand that these drawings are drawn only for the purpose of explaining the preferred embodiments and therefore should not be construed as limiting the scope of the present invention. Furthermore, unless specifically indicated, the drawings are only schematic representations of the composition or structure of the described objects and may contain exaggerated depictions, and the drawings are not necessarily drawn to scale.

[0016] Figure 1 This is a front view of the present invention;

[0017] Figure 2 This is a three-dimensional structural schematic diagram of the present invention;

[0018] Figure 3 This is a side view of the present invention;

[0019] Figure 4 This is a schematic diagram of the isometric three-dimensional structure of this utility model;

[0020] Figure 5 This is a three-dimensional structural diagram of the bearing seat extending out of the first mounting groove in this utility model;

[0021] Figure 6 This is an isometric three-dimensional structural diagram of the bearing seat extending out of the first mounting groove in this utility model;

[0022] Figure 7 This is a schematic diagram of the structure of this utility model;

[0023] Figure 8 for Figure 7 Enlarged view of point A in the middle;

[0024] Figure 9 This is a schematic diagram of the structure of the door panel in the first mounting groove of this utility model;

[0025] Figure 10 This is a schematic diagram of the mixing box in this utility model.

[0026] In the diagram: 1. Base; 2. Mounting seat; 21. Reinforcing block; 3. First telescopic device; 4. Injection device; 41. Mounting plate; 411. First limiting groove; 412. Slot; 42. Screw moving assembly; 43. Feed pump; 44. Feed pipe; 45. Mixing box; 451. Stirring mechanism; 46. Drive device; 47. Feed pipe; 48. Mounting block; 481. First limiting block; 482. Slot; 49. Injection head; 5. First mounting groove; 6. Bearing seat; 61. Handle; 62. Receiving groove; 7. Clamping assembly; 71. Second telescopic device; 72. Clamping plate; 8. Second mounting groove; 81. Rotating roller; 9. Second limiting groove; 10. Second limiting block; 11. Door panel; 12. Fixing plate. Detailed Implementation

[0027] The preferred embodiments of the present invention will now be described in detail with reference to the accompanying drawings. Those skilled in the art will appreciate that these descriptions are merely descriptive and exemplary and should not be construed as limiting the scope of protection of the present invention.

[0028] It should be noted that similar labels in the following figures indicate similar items; therefore, once an item is defined in one figure, it may not be further defined and explained in subsequent figures.

[0029] This embodiment mainly describes the structure of the foam filling device for door panel processing, as follows:

[0030] like Figures 1-10As shown, a foam filling device for door panel processing includes a base 1 and a mounting seat 2 mounted on the base 1. The mounting seat 2 has a first mounting groove 5 for accommodating a door panel 11, and the top of the first mounting groove 5 is open. At the bottom of the first mounting groove 5, a support seat 6 for placing the door panel 11 is slidably arranged. To ensure the stability of the door panel 11 on the support seat 6, a receiving groove 62 for accommodating the door panel 11 is opened on the top of the support seat 6. To ensure the stability of the door panel 11 when it is located in the first mounting groove 5, a clamping assembly 7 for clamping the door panel 11 is provided on the groove wall of the first mounting groove 5 above the support seat 6. Then, a first telescopic device 3 is provided on the mounting seat 2 at the front and rear ends of the top opening of the first mounting groove 5, and an injection device 4 for injecting foaming agent is provided at the telescopic end of the first telescopic device 3. To ensure the strength of the mounting seat 2, at least three reinforcing blocks 21 are provided on the outer walls of the mounting seat 2 at both the front and rear ends, and the reinforcing blocks 21 are located at the middle and both ends of the outer wall of the mounting seat 2, respectively.

[0031] Thus, when the foam filling device is in use, in order to facilitate the placement of the door panel 11 onto the support seat 6, the operator first pushes the support seat 6 out of the first mounting groove 5, then places the door panel 11 onto the support seat 6, with the bottom of the door panel 11 in the receiving groove 62. Then, the operator pushes the support seat 6 together with the door panel 11 into the first mounting groove 5, with the door panel 11 positioned below the injection device 4. Then, the clamping assembly 7 is activated to clamp and fix the door panel 11. Finally, the injection device 4 is activated to inject foaming agent into the cavity of the door panel 11 until the foaming agent filling is completed. Then, the operator removes the filled door panel 11 from the foam filling device. This completes the filling of the door panel 11 with foaming agent. Thus, when injecting foaming agent into the door panel 11, the operator only needs to remove the filled door panel 11 from the filling device and then put the door panel 11 to be filled into the filling device. This not only reduces the workload of the operator but also improves the efficiency of injecting foaming agent into the door panel 11.

[0032] To improve the smoothness of the movement of the support seat 6 in the first mounting groove 5, a second mounting groove 8 is provided at the bottom of the first mounting groove 5. Multiple rotating rollers 81 with their tops abutting against the bottom of the support seat 6 are rotatably arranged in the second mounting groove 8. When the operator pushes the support seat 6, the rotating rollers 81 can rotate in the second mounting groove 8, thereby improving the smoothness of the movement of the support seat 6 in the first mounting groove 5. In addition, to facilitate the movement of the support seat 6 by the operator, a handle 61 is provided at each of the left and right ends of the support seat 6. When the operator pushes the support seat 6, the operator can move the support seat 6 by pulling the handle 61.

[0033] Meanwhile, in order to prevent the support seat 6 from detaching from the first mounting groove 5 when moving, a second limiting groove 9 is provided on the groove wall adjacent to the side wall of the support seat 6 in the first mounting groove 5, and a second limiting block 10 is provided on the side wall of the support seat 6 that is aligned with the second limiting groove 9 and is slidably connected to the second limiting groove 9. In this way, when the support seat 6 moves, the second limiting block 10 can move in the second limiting groove 9, and the second limiting groove 9 can limit the range of movement of the second limiting block 10, thereby preventing the support seat 6 from detaching from the first mounting groove 5 when moving.

[0034] When it is necessary to inject foaming agent into door panels 11 of different heights, since the top of the first mounting groove 5 is open, it is only necessary to activate the first telescopic device 3 so that the telescopic end of the first telescopic device 3 can extend or shorten according to the height of the door panel 11 to be filled, thereby adjusting the distance between the injection device 4 and the top of the first mounting groove 5. In this way, the top of the first mounting groove 5 is open and the first telescopic device 3 can be used to fill foaming agent into door panels 11 of different heights, thereby improving the application range of the foam filling device.

[0035] Furthermore, the clamping assembly 7 includes multiple second telescopic devices 71 that are evenly installed on the wall of the first mounting groove 5, and the telescopic ends of the second telescopic devices 71 are all far away from the wall of the first mounting groove 5. At the same time, two clamping plates 72 are provided in the first mounting groove 5, and the clamping plates 72 are respectively connected to the telescopic ends of the second telescopic devices 71. Thus, when a door panel 11 with a thickness less than the width of the receiving groove 62 is required, the door panel 11 is first placed in the center of the receiving groove 62, and then a fixing plate 12 is installed in the receiving groove 62 on both sides of the door panel 11 to fix the door panel 11. Then, the second telescopic device 71 is activated to extend the telescopic ends of the second telescopic device 71, so that the second telescopic device can push the clamping plate 72 toward the door panel 11 until the door panel 11 is clamped and fixed. In this way, the foam filling device can fill the door panel 11 with a thickness less than the width of the receiving groove 62 with foaming agent, thereby further improving the application range of the foam filling device.

[0036] The injection device 4 includes a mounting plate 41 installed on the telescopic end of the first telescopic device 3. A screw moving assembly 42 is provided at the bottom of the mounting plate 41. A mounting block 48 is screwed onto the screw in the screw moving assembly 42. A first limiting block 481 is provided at the top of the mounting block 48. A first limiting groove 411 is provided at the bottom of the mounting plate 41, which is slidably connected to the first limiting block 481. An injection head 49 for injecting foaming agent into the door panel 11 is provided at the bottom of the mounting block 48, and the injection head 49 is located above the first mounting groove 5. When the screw moving assembly 42 is working, the mounting block 48 can move at the bottom of the mounting plate 41, and the injection head 49 can also move with the movement of the mounting block 48. This facilitates the injection device 4 to inject foaming agent into the door panel 11.

[0037] A mixing tank 45 is then installed on the top of the mounting plate 41, and a pump 43 for extracting foaming agent is installed on the side wall at the bottom of the mixing tank 45. The inlet end of the pump 43 is connected to the interior of the mixing tank 45, and a retractable hose delivery pipe 44 is installed at the outlet end of the pump 43. The end of the delivery pipe 44 away from the pump 43 is connected to the injection head 49. Thus, when the pump 43 is started, it can extract the foaming agent from the mixing tank 45 and deliver it to the injection head 49 through the delivery pipe 44. In the injection head 49, the foaming agent is injected into the door panel 11. In order to prevent the foaming agent from condensing in the mixing tank 45, a stirring mechanism 451 is rotatably installed in the mixing tank 45, and a drive device 46 connected to the stirring mechanism 451 is installed on the top of the mixing tank 45. When the drive device 46 works, it can drive the stirring mechanism 451 to stir the foaming agent in the mixing tank 45. At the same time, in order to facilitate the addition of foaming agent to the mixing tank 45, a feed pipe 47 is also provided on the top of the mixing tank 45.

[0038] Furthermore, since the installation block 48 and injection head 49 are designed to prevent the lead screw in the lead screw moving assembly 42 from bending and deforming, a slot 412 is provided on the side wall of the first limiting groove 411, and a locking block 482 that is slidably connected to the slot 412 is provided on the side wall of the first limiting block 481.

[0039] In the description of this utility model, it should be noted that the terms "upper", "lower", "front", "rear", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship that the utility model product is usually placed in during use. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0040] The foaming filling device for door panel processing provided by this utility model has been described in detail above. Specific examples have been used to illustrate the principle and implementation of this utility model. The descriptions of the above embodiments are only for the purpose of helping to understand this utility model and its core ideas. It should be noted that those skilled in the art can make several improvements and modifications to this utility model without departing from its principle, and these improvements and modifications also fall within the protection scope of the claims of this utility model.

Claims

1. A foaming filling device for door panel processing, characterized in that: include The base has a mounting seat, and the mounting seat has a first mounting groove for accommodating the door panel, the top of the first mounting groove being open. A support seat is slidably installed in a first mounting groove. The top of the support seat has a receiving groove for accommodating a door panel, and the support seat is located at the bottom of the first mounting groove. A clamping assembly is mounted on the side wall of a first mounting slot, and the clamping assembly is located above the support. The first telescopic device, having at least two, is respectively mounted on mounting seats at the front and rear ends of the top of the first mounting groove, and the telescopic end of the first telescopic device is provided with an injection device for injecting foaming agent.

2. The foaming filling device for door panel processing according to claim 1, characterized in that: The bottom of the first mounting groove is provided with a second mounting groove, and multiple rotating rollers are rotatably arranged in the second mounting groove, with the top of the rotating rollers abutting against the bottom of the support seat.

3. The foaming filling device for door panel processing according to claim 1, characterized in that: The clamping assembly includes a second telescopic device, and multiple second telescopic devices are provided. The multiple second telescopic devices are evenly installed on the side wall of the first mounting groove. The telescopic ends of the second telescopic devices are all away from the groove wall of the first mounting groove. Two clamping plates are provided in the first mounting groove, and the clamping plates are respectively connected to the telescopic ends of the second telescopic devices.

4. The foaming filling device for door panel processing according to claim 1, characterized in that: The injection device includes The mounting plate is installed on the telescopic end of the first telescopic device. A screw moving assembly is provided at the bottom of the mounting plate. A mounting block is screwed onto the screw in the screw moving assembly. A first limiting block is provided at the top of the mounting block. A first limiting groove is provided at the bottom of the mounting plate to slide and connect with the first limiting block. An injection head is mounted on the bottom of the mounting block and is located above the first mounting groove; A mixing tank is installed on the top of the mounting plate. A pump is installed on the side wall at the bottom of the mixing tank. The inlet end of the pump is connected to the inside of the mixing tank. A delivery pipe is installed at the outlet end of the pump. The delivery pipe is connected to the injection head at the end away from the pump. The delivery pipe is a retractable flexible hose. A stirring mechanism is rotatably installed in a mixing tank. A driving device is provided on the top of the mixing tank, and the output end of the driving device is connected to the stirring mechanism. A feed pipe is also provided on the top of the mixing tank.

5. The foam filling device for door panel processing according to claim 1, characterized in that: The mounting base has reinforcing blocks on the outer walls at both the front and rear ends.

6. The foam filling device for door panel processing according to claim 1, characterized in that: The first mounting groove has a second limiting groove on the groove wall adjacent to the side wall of the support seat, and the support seat has a second limiting block on the side wall aligned with the second limiting groove, which is slidably connected to the second limiting groove.

7. The foaming filling device for door panel processing according to claim 1, characterized in that: A handle is provided at each of the left and right ends of the support.

8. The foam filling device for door panel processing according to claim 4, characterized in that: Each of the first limiting grooves has a slot on its side wall, and each of the first limiting blocks has a block on its side wall that is slidably connected to the slot.

9. The foaming filling device for door panel processing according to claim 5, characterized in that: The reinforcing blocks are provided in no fewer than three on the outer walls of the front and rear sides of the mounting base, and the reinforcing blocks are respectively located in the middle and at both ends of the outer wall of the mounting base.

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