Casting composite laminating unit capable of quickly setting

Abstract

The utility model discloses a casting composite laminating unit capable of quickly setting, which comprises a feeding base, a composite rack arranged on one side of the feeding base, a vertical plate fixedly mounted on one side of the top end of the feeding base, an extrusion rack fixedly mounted on the other side of the top end of the feeding base, and an extruder shell fixedly mounted on the top end of the extrusion rack, the adjusting assembly and the shaping assembly are fixedly arranged on one side of the top end of the composite rack, two symmetrically arranged height plates are fixedly arranged on one side of the top end of the composite rack, and the opposite sides of the two height plates are rotationally connected with extrusion rollers. The limiting ring slides relative to the adjusting shaft so that the adjusting assembly can conveniently limit products of different specifications, a user adjusts the deflection angle of the adjusting rack relative to the composite rack, it is guaranteed that the products are in a tightened state in real time, the phenomenon that the products still have bubbles after being shaped through the shaping assembly is avoided, and the percent of pass of the produced products is guaranteed.

Description

Technical Field

[0001] This utility model relates to the technical field of casting composite coating units, specifically a casting composite coating unit capable of rapid shaping. Background Technology

[0002] Cast film composite coating units are characterized by strong operability, simple operation, and convenient use, which can accelerate production speed. The equipment has a high degree of automation, reducing labor intensity and manpower, thereby lowering raw material costs. The casting film composite coating unit is environmentally friendly and pollution-free during production, exhibiting high adhesion and uniform coating thickness. It enables continuous production with minimal product defects, uniform performance, and high production efficiency. This equipment is suitable for various substrates, such as paper, film, and non-woven fabrics, and can produce composite materials with barrier properties, heat-sealing properties, and high toughness. Cast film is a green and environmentally friendly material that can be recycled and reused, reducing environmental pollution and packaging costs, while also reducing air pollution and transportation energy consumption.

[0003] However, traditional casting composite coating units have the following disadvantages:

[0004] Traditional casting and lamination machines may experience insufficient tension during product setting, leading to air bubbles and reducing the product qualification rate. Utility Model Content

[0005] The purpose of this invention is to provide a casting composite coating unit that can quickly set the product shape, so as to solve the problem mentioned in the background art that the traditional casting composite coating unit may have insufficient tension during the product setting process, resulting in air bubbles and reducing the pass rate of the generated products.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a casting composite coating unit capable of rapid shaping, comprising a feeding base, a composite frame provided on one side of the feeding base, a vertical plate fixedly installed on one side of the top of the feeding base, an extruder frame fixedly installed on the other side of the top of the feeding base, an extruder housing fixedly installed on the top of the extruder frame, two symmetrically arranged height plates fixedly installed on one side of the top of the composite frame, extrusion rollers rotatably connected to the opposite sides of the two height plates, a plurality of conveying rollers rotatably connected to the middle of the top of the composite frame, an adjustment component installed on the other side of the top of the composite frame, and a shaping component located on one side of the adjustment component installed on the composite frame.

[0007] Preferably, the shaping component includes a first limiting plate and two positioning platforms. A second limiting plate is provided on one side of the first limiting plate. A positioning roller is rotatably connected to the bottom end between the first and second limiting plates. Movable grooves are formed in the middle of the first and second limiting plates. The top end of one side of the first and second limiting plates is fixedly connected to one end of the two positioning platforms, respectively. Movable blocks are slidably connected inside the two movable grooves. Miniature cylinders are fixedly installed at the bottom of the two positioning platforms. The movable ends of the two miniature cylinders are fixedly connected to the opposite side of the two movable blocks, respectively. A shaping roller is rotatably connected between the two movable blocks. Support springs are fixedly installed at the top of the two movable blocks. The top ends of the two support springs are fixedly connected to the opposite side of the two movable grooves, respectively. When the miniature cylinders extend and retract, they push the movable blocks from the top, causing the movable blocks to slide relative to the movable grooves, thus adjusting the height of the shaping rollers. This facilitates the shaping component in shaping products of different thicknesses.

[0008] Preferably, a stepper motor is fixedly installed on the surface of the first limiting plate, and the output end of the stepper motor is fixedly connected to the end of the positioning roller. The bottom ends of the first limiting plate and the bottom ends of the second limiting plate are both fixedly connected to the composite frame. After the stepper motor is powered on, it starts and drives the positioning roller to rotate. The positioning roller and the shaping roller cooperate with each other to shape the product.

[0009] Preferably, the adjustment assembly includes two adjustment frames and an adjustment shaft. The two adjustment frames are rotatably connected to the two ends of the adjustment shaft on opposite sides. Two magnetic rings are magnetically connected to the surface of the adjustment shaft. A limiting ring is sleeved on the outer side of each of the two magnetic rings. A pull rod is slidably connected to the middle of each of the two limiting rings. The bottom ends of the two adjustment frames are connected to the composite frame. The user pulls the pull rod, which slides the magnetic ring relative to the adjustment shaft, indirectly adjusting the position of the limiting ring. The limiting ring limits the position from both sides of the product.

[0010] Preferably, a speed reducer is fixedly installed on one side of the vertical plate, a feed hopper is fixedly connected to one side of the top of the extruder housing, a discharge hopper is fixedly connected to one end of the extruder housing, and lifting rings are fixedly installed on both sides of the top of the vertical plate. After the speed reducer is powered on, it starts, and the product is injected into the extruder housing through the feed hopper, conveyed by the extruder housing, and discharged through the discharge hopper.

[0011] Preferably, the bottom of the feeding base is provided with rails on both sides, and pulleys are fixedly installed at the four corners of the bottom of the feeding base. Two pulleys on one side are slidably connected to two rails respectively. The pulleys slide relative to the rails to adjust the position of the feeding base.

[0012] Preferably, an electrical box is fixedly mounted on the surface of the composite frame.

[0013] Compared with the prior art, the beneficial effects of this utility model are: by setting adjustment components and shaping components, the limiting ring slides relative to the adjustment shaft, which facilitates the adjustment components to limit products of different specifications. In addition, the user can adjust the deflection angle of the adjustment frame relative to the composite frame to ensure that the product is in a taut state in real time, avoid the phenomenon of air bubbles still existing after the product is shaped by the shaping component, and ensure the qualification rate of the produced products. Attached Figure Description

[0014] Figure 1 This is a side view of the present invention;

[0015] Figure 2 This is a cross-sectional view of the shaping component of this utility model;

[0016] Figure 3 This is a perspective view of the adjustment component of this utility model;

[0017] Figure 4 This is a partial schematic diagram of the present invention.

[0018] In the diagram: 1. Track; 2. Pulley; 3. Feeding base; 4. Reducer; 5. Vertical plate; 6. Lifting ring; 7. Feed hopper; 8. Extruder housing; 9. Extruder frame; 10. Discharge hopper; 11. Composite frame; 12. Height plate; 13. Extrusion roller; 14. Conveying roller; 15. Adjustment assembly; 151. Adjustment frame; 152. Adjustment shaft; 153. Tie rod; 154. Limiting ring; 155. Magnetic ring; 16. Shaping assembly; 1601. First limiting plate; 1602. Positioning platform; 1603. Miniature cylinder; 1604. Support spring; 1605. Movable groove; 1606. Movable block; 1607. Second limiting plate; 1608. Positioning roller; 1609. Shaping roller; 1610. Stepper motor; 17. Electrical box. Detailed Implementation

[0019] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention.

[0020] Please see Figure 1-4This utility model provides a casting composite coating unit capable of rapid shaping, including a feeding base 3, a composite frame 11 on one side of the feeding base 3, a vertical plate 5 fixedly installed on one side of the top of the feeding base 3, an extruder frame 9 fixedly installed on the other side of the top of the feeding base 3, an extruder housing 8 fixedly installed on the top of the extruder frame 9, two symmetrically arranged height plates 12 fixedly installed on one side of the top of the composite frame 11, and extrusion rollers 13 rotatably connected to the opposite side of the two height plates 12, a number of conveying rollers 14 rotatably connected to the middle of the top of the composite frame 11, an adjustment component 15 installed on the other side of the top of the composite frame 11, and a shaping component 16 located on one side of the adjustment component 15 installed on the composite frame 11.

[0021] The shaping component 16 includes a first limiting plate 1601 and two positioning platforms 1602. A second limiting plate 1607 is provided on one side of the first limiting plate 1601. A positioning roller 1608 is rotatably connected to the bottom end between the first limiting plate 1601 and the second limiting plate 1607. Movable grooves 1605 are provided in the middle of the first limiting plate 1601 and the middle of the second limiting plate 1607. The top end of one side of the first limiting plate 1601 and the top end of one side of the second limiting plate 1607 are respectively fixedly connected to one end of the two positioning platforms 1602. Movable blocks 1606 are slidably connected inside the two movable grooves 1605. Miniature air cylinders are fixedly installed at the bottom end of the two positioning platforms 1602. The cylinder 1603 has two miniature cylinders 1603 whose movable ends are fixedly connected to the opposite side of two movable blocks 1606. A shaping roller 1609 is rotatably connected between the two movable blocks 1606. A support spring 1604 is fixedly installed on the top of each of the two movable blocks 1606. The top of each of the two support springs 1604 is fixedly connected to the opposite side of two movable grooves 1605. When the miniature cylinder 1603 performs telescopic movement, it pushes the movable block 1606 from the top. The movable block 1606 slides relative to the movable groove 1605, adjusting the height of the shaping roller 1609, so that the shaping assembly 16 can shape products of different thicknesses.

[0022] A stepper motor 1610 is fixedly mounted on the surface of the first limiting plate 1601. The output end of the stepper motor 1610 is fixedly connected to the end of the positioning roller 1608 that is directly opposite to it. The bottom ends of the first limiting plate 1601 and the second limiting plate 1607 are both fixedly connected to the composite frame 11. After the stepper motor 1610 is powered on, it starts and drives the positioning roller 1608 to rotate. The positioning roller 1608 and the shaping roller 1609 cooperate with each other to shape the product.

[0023] The adjustment assembly 15 includes two adjustment frames 151 and an adjustment shaft 152. The two adjustment frames 151 are rotatably connected to the two ends of the adjustment shaft 152 on opposite sides. The surface of the adjustment shaft 152 is magnetically connected to two magnetic rings 155. Each of the two magnetic rings 155 is fitted with a limiting ring 154 on its outer side. Each of the two limiting rings 154 is slidably connected to a pull rod 153 in the middle. The bottom ends of the two adjustment frames 151 are connected to the composite frame 11. When the user pulls the pull rod 153, the magnetic rings 155 slide relative to the adjustment shaft 152, indirectly adjusting the position of the limiting rings 154. The limiting rings 154 limit the position from both sides of the product.

[0024] A speed reducer 4 is fixedly installed on one side of the vertical plate 5. A feed hopper 7 is fixedly connected to one side of the top of the extruder housing 8. A discharge hopper 10 is fixedly connected to one end of the extruder housing 8. Lifting rings 6 are fixedly installed on both sides of the top of the vertical plate 5. The speed reducer 4 starts after being powered on. The product is injected into the extruder housing 8 through the feed hopper 7, and discharged through the discharge hopper 10 after being conveyed by the extruder housing 8.

[0025] The bottom of the feeding base 3 is provided with rails 1 on both sides. The four corners of the bottom of the feeding base 3 are fixedly installed with pulleys 2. The two pulleys 2 on one side are slidably connected to the two rails 1 respectively. The pulleys 2 slide relative to the rails 1 to adjust the position of the feeding base 3.

[0026] An electrical box 17 is fixedly mounted on the surface of the composite frame 11.

[0027] In this embodiment, during use: the reducer 4 is started after being powered on. The product is injected into the extruder housing 8 through the feed hopper 7, conveyed by the extruder housing 8, and discharged through the discharge hopper 10. The product is first conveyed by the extrusion roller 13, and then by the conveying roller 14. The user pulls the lever 153, which slides the magnetic ring 155 relative to the adjusting shaft 152, indirectly adjusting the position of the limiting ring 154. The limiting ring 154 limits the product from both sides, and the installation of the adjusting shaft 152 ensures stability. The tension of the product before molding is adjusted by the extension and retraction of the micro cylinder 1603, which pushes the movable block 1606 from the top. The movable block 1606 slides relative to the movable groove 1605, adjusting the height of the shaping roller 1609 to facilitate the shaping component 16 in shaping products of different thicknesses. After the stepper motor 1610 is powered on, it starts and drives the positioning roller 1608 to rotate. The positioning roller 1608 and the shaping roller 1609 cooperate to shape the product.

[0028] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A casting composite coating unit capable of rapid shaping, comprising a feeding base (3), characterized in that: A composite frame (11) is provided on one side of the feeding base (3). A vertical plate (5) is fixedly installed on one side of the top of the feeding base (3). An extruder frame (9) is fixedly installed on the other side of the top of the feeding base (3). An extruder housing (8) is fixedly installed on the top of the extruder frame (9). Two symmetrically arranged height plates (12) are fixedly installed on one side of the top of the composite frame (11). An extrusion roller (13) is rotatably connected to the opposite side of the two height plates (12). Several conveying rollers (14) are rotatably connected to the middle of the top of the composite frame (11). An adjustment component (15) is installed on the other side of the top of the composite frame (11). A shaping component (16) located on one side of the adjustment component (15) is installed on the composite frame (11).

2. The casting composite coating unit capable of rapid shaping according to claim 1, characterized in that: The shaping component (16) includes a first limiting plate (1601) and two positioning platforms (1602). A second limiting plate (1607) is provided on one side of the first limiting plate (1601). A positioning roller (1608) is rotatably connected to the bottom end between the first limiting plate (1601) and the second limiting plate (1607). Movable grooves (1605) are provided in the middle of the first limiting plate (1601) and the middle of the second limiting plate (1607). The top end of one side of the first limiting plate (1601) and the top end of one side of the second limiting plate (1607) are respectively fixedly connected to one end of the two positioning platforms (1602). The interior of each of the two movable slots (1605) is slidably connected to a movable block (1606). The bottom of each of the two positioning platforms (1602) is fixedly installed with a miniature cylinder (1603). The movable ends of the two miniature cylinders (1603) are respectively fixedly connected to the side of the two movable blocks (1606) facing each other. A shaping roller (1609) is rotatably connected between the two movable blocks (1606). The top of each of the two movable blocks (1606) is fixedly installed with a support spring (1604). The top of the two support springs (1604) is respectively fixedly connected to the side of the two movable slots (1605) facing each other.

3. The casting composite coating unit capable of rapid shaping according to claim 2, characterized in that: A stepper motor (1610) is fixedly installed on the surface of the first limiting plate (1601). The output end of the stepper motor (1610) is fixedly connected to the end of the positioning roller (1608) that is directly opposite to it. The bottom end of the first limiting plate (1601) and the bottom end of the second limiting plate (1607) are both fixedly connected to the composite frame (11).

4. The casting composite coating unit capable of rapid shaping according to claim 1, characterized in that: The adjustment assembly (15) includes two adjustment frames (151) and an adjustment shaft (152). The two adjustment frames (151) are rotatably connected to the two ends of the adjustment shaft (152) on opposite sides. The surface of the adjustment shaft (152) is magnetically connected to two magnetic rings (155). Each of the two magnetic rings (155) is fitted with a limiting ring (154) on its outer side. Each of the two limiting rings (154) is slidably connected to a pull rod (153) in the middle. The bottom ends of the two adjustment frames (151) are connected to the composite frame (11).

5. The casting composite coating unit capable of rapid shaping according to claim 1, characterized in that: A speed reducer (4) is fixedly installed on one side of the vertical plate (5), a feed hopper (7) is fixedly connected to one side of the top of the extruder housing (8), a discharge hopper (10) is fixedly connected to one end of the extruder housing (8), and lifting rings (6) are fixedly installed on both sides of the top of the vertical plate (5).

6. The casting composite coating unit capable of rapid shaping according to claim 1, characterized in that: The bottom of the feeding base (3) is provided with rails (1) on both sides. The four corners of the bottom of the feeding base (3) are fixedly installed with pulleys (2). The two pulleys (2) on one side are slidably connected to the two rails (1) respectively.

7. A casting composite coating unit capable of rapid shaping according to claim 1, characterized in that: An electrical box (17) is fixedly mounted on the surface of the composite frame (11).

Images