Sanded fabric printing device

By installing a pressure sensor and a drying device in the brushed fabric printing device, the problem of uneven printing caused by the uneven surface of brushed fabric is solved, achieving uniform dye adhesion and rapid drying, thus improving the printing quality and washability.

CN223494081UActive Publication Date: 2025-10-31CHANGXING YUXIN TEXTILE PRINTING & DYEING
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Patent Information

Application Number
CN202422967311.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-03
Publication Date
2025-10-31
Estimated Expiration
2034-12-03

AI Technical Summary

Technical Problem

The uneven surface of brushed fabric makes it difficult for printing ink to adhere evenly, affecting the adhesion and washability of the print.

Method used

A pressure sensor is installed on the scraper to detect and control the printing pressure in real time. Combined with the guide assembly and lifting assembly, this ensures that the dye adheres evenly. After printing, a drying device is used to quickly dry the fabric.

Benefits of technology

This technology enables uniform adhesion and rapid drying of dyes on brushed fabrics, improving the quality and precision of printing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of printing devices, in particular to a sanded fabric printing device which comprises a main machine body and a plane printing device installed on the main machine body, and the plane printing device is used for printing dye on sanded fabric. The plane printing device comprises a dye printing assembly used for storing dye and printing the dye on the sanded fabric, the dye printing assembly comprises a printing frame capable of ascending and descending, a detachable printing net is further arranged in the printing frame, and the plane printing device comprises a transverse moving assembly and a lifting assembly. The pressure sensor for detecting the lower pressure of the scraping plate is installed on the scraping plate, the pressure of the scraping plate is detected by detecting data of the pressure sensor in real time, the pressure of the scraping plate is controlled by controlling the pressure of the scraping plate, and therefore the scraping plate can be accurately detected. The dye can be uniformly and clearly attached to the sanded fabric.
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Description

Technical Field

[0001] This utility model relates to the field of printing device technology, specifically a printing device for brushed fabric. Background Technology

[0002] Fabric printing is a technique that prints patterns and colors onto fabrics. It is widely used in clothing, home furnishings, decoration and many other fields. Flatbed printing machines use a squeegee to evenly scrape dye onto a printing screen, and then use pressure to print the dye onto the fabric.

[0003] Chinese patent CN216100954U discloses a material-saving printing machine, including a machine body, a printing plate is provided on the machine body, power components are provided at both ends of the printing plate to keep the printing plate in a horizontal or inclined state, a narrowing opening is provided at one end of the printing plate to bring the ink toward the center of the printing plate, and a stop is rotatably provided in the narrowing opening that is perpendicular or parallel to the printing plate.

[0004] In the above structure, the dye on the printing plate is printed onto the fabric through the through holes on the printing plate by the reciprocating movement of the squeegee. However, since the surface of the brushed fabric has been brushed, forming a layer of short nap, the uneven surface may make it difficult for the printing ink to adhere evenly, thus affecting the adhesion and washability of the print. Utility Model Content

[0005] The purpose of this invention is to provide a brushed fabric printing device that installs a pressure sensor on the squeegee to detect the pressure under the squeegee. By detecting the data from the pressure sensor in real time, the pressure of the squeegee is detected, and by controlling the pressure of the squeegee, the dye can be evenly and clearly adhered to the brushed fabric.

[0006] To address the problems of existing technologies, this utility model provides a brushed fabric printing device, including a main body and a flat printing device mounted on the main body. The flat printing device is used to print dye onto the brushed fabric. The flat printing device includes a dye printing component for storing dye and printing it onto the brushed fabric. The dye printing component includes a printing frame that can be raised and lowered. The printing frame is also provided with a detachable printing screen. The flat printing device includes a lateral moving component and a lifting component. The lateral moving component causes the lifting component to reciprocate linearly. The lifting component is provided with a moving plate that can move up and down. Guide components are provided on both sides of the bottom of the moving plate. A scraper is installed at the bottom of the guide components. A pressure sensor is installed between the guide components and a pressure sensor.

[0007] Preferably, when the squeegee is pressed down, it contacts the printing screen in the printing frame. When the squeegee moves back and forth in the printing frame, it causes the dye to pass through the holes in the printing screen and print the dye onto the brushed fabric.

[0008] Preferably, the guide assembly includes a sleeve and a guide rod that moves within the sleeve, the sleeve being fixed to the bottom of the movable plate, and one end of the guide assembly being mounted on the top of the scraper.

[0009] Preferably, the lifting assembly further includes a telescopic drive component for driving the moving plate to move up and down. The telescopic drive component is respectively disposed at the bottom of both ends of the moving plate. The telescopic drive component causes the moving plate to move down so that the bottom of the scraper contacts the printing screen in the printing frame.

[0010] Preferably, the lateral movement component includes a support frame mounted on the main body, pulleys rotatably mounted at both ends of the support frame, a belt sleeved between the pulleys, a sliding member fixed to one end of the belt, a slide rail slidably connected to the sliding member on the support frame, the sliding member being fixedly connected to the bottom of the telescopic drive component, and a second rotary drive component for driving the pulleys to rotate is also mounted on one side of the support frame.

[0011] Preferably, the dye printing assembly includes a reciprocating moving assembly for moving the printing frame up and down. The reciprocating moving assembly includes a lead screw, which is movably disposed on the front and rear sides of the main body via bearing seats. A first rotary drive is mounted on the main body, and the output end of the first rotary drive is fixedly connected to one end of the lead screw. A moving part is movably disposed on the lead screw, and the top of the moving part is fixedly connected to the bottom of the printing frame. The reciprocating moving assembly also includes a limiting assembly that enables the printing frame to move up and down.

[0012] Preferably, a conveying device is also provided directly above the top of the main body, and a drying device for drying the dye on the brushed fabric is also provided on one side of the top of the conveying device. Guide devices for guiding the brushed fabric are also provided on both sides of the top of the main body. An unwinding device for unwinding the brushed fabric is provided at one end of the main body, and a winding device for winding the brushed fabric is also provided on the other side of the top of the main body.

[0013] Preferably, the drying device includes a drying chamber, which is located on one side near the winding device. Several temperature sensors are installed on the two side walls inside the drying chamber. Several filter elements are detachably installed on the top of the temperature sensors. A fan is installed inside the drying chamber at a position corresponding to the filter element. A heater for heating air is also installed between the fan and the filter element.

[0014] Compared with the prior art, the beneficial effects of this utility model are: the brushed fabric printing device has a reasonable structure and the following advantages:

[0015] (1) By setting up a moving plate, a pressure sensor and a scraper, the printing pressure is detected in real time, thereby controlling the printing pressure so that the dye is evenly and clearly attached to the brushed fabric. Therefore, by installing a pressure sensor between the moving plate and the scraper, when the scraper contacts the printing frame, the scraper has an upward force. The pressure sensor detects the pressure of the scraper and detects the printing pressure in real time. By controlling the printing pressure, the dye is evenly and clearly attached to the brushed fabric.

[0016] (2) In order to make the dye on the brushed fabric dry quickly and avoid the dye penetrating the brushed fabric too quickly and affecting the printing accuracy, after the printing is completed, a drying box is set up. A temperature sensor is installed in the drying box to detect the temperature. The air is heated by the heater inside the drying box, and the hot air is blown onto the brushed fabric by the fan, so that the brushed fabric dries quickly. Attached Figure Description

[0017] Figure 1 This is a three-dimensional structural diagram of a brushed fabric printing device.

[0018] Figure 2 This is a top view schematic diagram of a brushed fabric printing device.

[0019] Figure 3 This is a front view structural diagram of a brushed fabric printing device.

[0020] Figure 4 This is a schematic diagram of a planar printing device for a brushed fabric printing apparatus.

[0021] Figure 5 This is a three-dimensional structural diagram of the first drying device in a brushed fabric printing apparatus.

[0022] Figure 6 This is a three-dimensional structural diagram of the second drying device in a brushed fabric printing apparatus.

[0023] The diagram is labeled as follows: 1. Main body; 11. Winding device; 12. Unwinding device; 13. Guiding device; 14. Drying device; 141. Drying box; 142. Temperature sensor; 143. Filter element; 144. Fan; 15. Conveying device; 16. Flat printing device; 161. Dye printing assembly; 1611. First rotary drive component; 1612. Lead screw; 1613. Moving component; 1614. Printing frame; 162. Lateral movement assembly; 1621. Support frame; 1622. Pulley; 1623. Second rotary drive component; 1624. Belt; 1625. Sliding component; 163. Lifting assembly; 1631. Telescopic drive component; 1632. Moving plate; 1633. Pressure sensor; 1634. Scraper; 1635. Guiding assembly. Detailed Implementation

[0024] To further understand the features, technical means, and specific objectives and functions achieved by this utility model, the following detailed description of this utility model is provided in conjunction with the accompanying drawings and specific embodiments.

[0025] Reference Figures 1-4 As shown, this utility model provides: a brushed fabric printing device, including a main body 1 and a flat printing device 16 mounted on the main body 1. The flat printing device 16 is used to print dye onto the brushed fabric. The flat printing device 16 is the core component of the device, specifically used to evenly print carefully mixed dye onto the brushed fabric, giving the fabric rich patterns and colors. The flat printing device 16 includes a dye printing assembly 161 for storing dye and printing it onto the brushed fabric. The dye printing assembly 161 includes a printing frame 1614 that can be lifted and lowered. The printing frame 1614 is also provided with a detachable printing screen. The detachable printing screen not only facilitates the replacement of printing screens with different patterns, but also facilitates cleaning and maintenance, extending the service life of the device. The flat printing device 16 includes a horizontal moving assembly 162 and a lifting assembly 163. The horizontal moving assembly 162 causes the lifting assembly 163 to reciprocate linearly. The lifting assembly 163 is provided with a moving plate 1632 that can move up and down. The horizontal moving assembly 162 drives the lifting assembly 163 through a precision transmission mechanism. The component 163 moves in a reciprocating linear motion in the horizontal direction. The moving plate 1632 moves back and forth after contacting the printing screen, allowing the printed pattern to be evenly and continuously covered on the entire fabric. Guide components 1635 are also provided on both sides of the bottom of the moving plate 1632. These guide components 1635 not only provide stable support for the moving plate 1632 but also ensure the precise guidance of the squeegee 1634 during the printing process. The squeegee 1634 is installed at the bottom of the guide components 1635, and a pressure sensor 1633 is installed between the guide components 1635 and the pressure sensor 1633. The squeegee 1634 helps to evenly apply the dye to the fabric, forming a clear printed pattern. Furthermore, the combined use of the guide components 1635 and the pressure sensor 1633 enables real-time monitoring and adjustment of the printing pressure, effectively avoiding printing quality problems caused by excessive or insufficient pressure.

[0026] By installing a pressure sensor 1633 between the moving plate 1632 and the scraper 1634, when the scraper 1634 contacts the printing frame 1614, the scraper 1634 has an upward force. The pressure sensor 1633 detects the pressure of the scraper 1634 and detects the printing pressure in real time. By controlling the printing pressure, the dye is evenly and clearly attached to the brushed fabric.

[0027] When the scraper 1634 is pressed down, it contacts the printing screen in the printing frame 1614. When the scraper 1634 moves back and forth in the printing frame 1614, it causes the dye to pass through the holes in the printing screen and print the dye onto the brushed fabric. The guide assembly 1635 includes a sleeve and a guide rod that moves in the sleeve. The sleeve is fixed to the bottom of the moving plate 1632, and one end of the guide assembly 1635 is installed on the top of the scraper 1634.

[0028] The lifting assembly 163 also includes a telescopic drive component 1631 for driving the moving plate 1632 to move up and down. The telescopic drive component 1631 is respectively disposed at the bottom of both ends of the moving plate 1632. The telescopic drive component 1631 causes the moving plate 1632 to move down, so that the bottom of the scraper 1634 contacts the printing screen in the printing frame 1614. When the telescopic drive component 1631 is activated and drives the moving plate 1632 to move down, the bottom of the scraper 1634 will be in close contact with the printing screen in the printing frame 1614. This design ensures that the dye can be evenly applied to the fabric to form a clear printed pattern.

[0029] The lateral movement assembly 162 includes a support frame 1621 mounted on the main body 1. Pulleys 1622 are rotatably mounted at both ends of the support frame 1621, and a belt 1624 is sleeved between the pulleys 1622. A sliding member 1625 is fixed to one end of the belt 1624. The support frame 1621 is slidably connected to the sliding member 1625 via a slide rail. The sliding member 1625 is fixedly connected to the bottom of the telescopic drive assembly 1631. A second rotary drive assembly 1623 is also mounted on one side of the support frame 1621 to drive the pulleys 1622. The second rotary drive assembly 1623 provides stable power to ensure smooth operation of the pulleys 1622 and the belt 1624. By precisely controlling the rotational speed and direction of the second rotary drive assembly 1623, precise control of the moving speed and direction of the sliding member 1625 can be achieved, thereby meeting different printing requirements.

[0030] The dye printing assembly 161 includes a reciprocating moving assembly for moving the printing frame 1614 up and down. The reciprocating moving assembly includes a lead screw 1612, which is movably disposed on the front and rear sides of the main body 1 via bearing seats. A first rotary drive 1611 is mounted on the main body 1. The output end of the first rotary drive 1611 is fixedly connected to one end of the lead screw 1612. A moving part 1613 is movably disposed on the lead screw 1612. The top of the moving part 1613 is fixedly connected to the bottom of the printing frame 1614. The reciprocating moving assembly also includes a limiting assembly that enables the printing frame 1614 to move up and down.

[0031] In use, by activating the first rotary drive 1611, the first rotary drive 1611 causes the lead screw 1612 to rotate, which in turn causes the moving part 1613 to move up and down. The moving part 1613 causes the printing frame 1614 to come into contact with the brushed fabric, so that the dye can be printed on the brushed fabric.

[0032] refer to Figure 5 and Figure 6 As shown, a conveying device 15 is also provided directly above the top of the main body 1. A drying device 14 for drying the dye on the brushed fabric is also provided on one side of the top of the conveying device 15. Guide devices 13 for guiding the brushed fabric are also provided on both sides of the top of the main body 1. An unwinding device 12 for unwinding the brushed fabric is provided at one end of the main body 1. The unwinding device 12 is used to unwind the brushed fabric to be printed, providing continuous fabric input for the conveying device 15. A winding device 11 for winding the brushed fabric is also provided on the other side of the top of the main body 1. The winding device 11 is used to wind up the brushed fabric after printing and drying, which is convenient for subsequent processing and storage. The drying device 14 includes a drying chamber 141, which is located on the side near the winding device 11. Several temperature sensors 142 are installed on the two side walls inside the drying chamber 141. The temperature sensors 142 are used to monitor the temperature inside the drying chamber 141 in real time to ensure the temperature control accuracy during the drying process. Several filter elements 143 are detachably installed on the top of the temperature sensors 142. A fan 144 is installed inside the drying chamber 141 at a position corresponding to the filter elements 143. A heater for heating air is also installed between the fan 144 and the filter elements 143. The filter elements 143 are used to filter impurities and dust in the air, protecting the fan 144 and the heater from contamination, and preventing dust from contaminating the brushed fabric.

[0033] The drying chamber 141 is equipped with a temperature sensor 142 for detecting temperature. The air is heated by a heater inside the drying chamber 141, and the hot air is circulated by a fan 144 and blown onto the brushed fabric, so that the brushed fabric is dried quickly.

[0034] The above embodiments only illustrate one or more implementations of this utility model, and their descriptions are relatively specific and detailed, but they should not be construed as limiting the scope of this utility model. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these all fall within the protection scope of this utility model. Therefore, the protection scope of this utility model should be determined by the appended claims.

Claims

1. A printing device for brushed fabric, characterized in that: The device includes a main body (1) and a flat printing device (16) mounted on the main body (1). The flat printing device (16) is used to print dye onto brushed fabric. The flat printing device (16) includes a dye printing assembly (161) for storing dye and printing dye onto the brushed fabric. The dye printing assembly (161) includes a printing frame (1614) that can be raised and lowered. The printing frame (1614) is also provided with a detachable printing screen. The flat printing device (16) includes a lateral moving... The moving component (162) and the lifting component (163) are provided. The lateral moving component (162) causes the lifting component (163) to reciprocate linearly. The lifting component (163) is provided with a moving plate (1632) that can move up and down. Guide components (1635) are also provided on both sides of the bottom of the moving plate (1632). A scraper (1634) is installed at the bottom of the guide component (1635). A pressure sensor (1633) is installed between the guide component (1635) and the pressure sensor (1633).

2. The brushed fabric printing device according to claim 1, characterized in that: When the scraper (1634) is pressed down, it contacts the printing screen in the printing frame (1614). When the scraper (1634) moves back and forth in the printing frame (1614), it causes the dye to pass through the holes in the printing screen and print the dye onto the brushed fabric.

3. The brushed fabric printing device according to claim 2, characterized in that: The guide assembly (1635) includes a sleeve and a guide rod that moves within the sleeve. The sleeve is fixed to the bottom of the moving plate (1632), and one end of the guide assembly (1635) is mounted on the top of the scraper (1634).

4. The brushed fabric printing device according to claim 1, characterized in that: The lifting assembly (163) also includes a telescopic drive (1631) for driving the moving plate (1632) to move up and down. The telescopic drive (1631) is respectively disposed at the bottom of both ends of the moving plate (1632). The telescopic drive (1631) causes the moving plate (1632) to move down so that the bottom of the scraper (1634) contacts the printing mesh in the printing frame (1614).

5. The brushed fabric printing device according to claim 1, characterized in that: The lateral movement component (162) includes a support frame (1621) mounted on the main body (1). Pulleys (1622) are rotatably mounted at both ends of the support frame (1621). A belt (1624) is sleeved between the pulleys (1622). A sliding member (1625) is fixed to one end of the belt (1624). The sliding member (1625) is slidably connected to the support frame (1621) via a slide rail. The sliding member (1625) is fixedly connected to the bottom of the telescopic drive component (1631). A second rotary drive component (1623) for driving the pulleys (1622) to rotate is also mounted on one side of the support frame (1621).

6. The brushed fabric printing device according to claim 1, characterized in that: The dye printing assembly (161) includes a reciprocating moving assembly for moving the printing frame (1614) up and down. The reciprocating moving assembly includes a lead screw (1612), which is movably mounted on the front and rear sides of the main body (1) via a bearing seat. A first rotary drive (1611) is mounted on the main body (1). The output end of the first rotary drive (1611) is fixedly connected to one end of the lead screw (1612). A moving part (1613) is movably mounted on the lead screw (1612). The top of the moving part (1613) is fixedly connected to the bottom of the printing frame (1614). The reciprocating moving assembly also includes a limiting assembly that enables the printing frame (1614) to move up and down.

7. The brushed fabric printing device according to claim 1, characterized in that: A conveying device (15) is also provided directly above the top of the main body (1). A drying device (14) for drying the dye on the brushed fabric is also provided on one side of the top of the conveying device (15). A guiding device (13) for guiding the brushed fabric is also provided on both sides of the top of the main body (1). An unwinding device (12) for unwinding the brushed fabric is provided at one end of the main body (1). A winding device (11) for winding the brushed fabric is also provided on the other side of the top of the main body (1).

8. The brushed fabric printing device according to claim 7, characterized in that: The drying device (14) includes a drying chamber (141), which is located on one side near the winding device (11). Several temperature sensors (142) are installed on the two side walls inside the drying chamber (141). Several filter elements (143) are detachably installed on the top of the temperature sensors (142). A fan (144) is installed inside the drying chamber (141) at a position corresponding to the filter elements (143). A heater for heating air is also installed between the fan (144) and the filter elements (143).

Citation Information

Patent Citations

  • Material-saving printing machine

    CN216100954U