Automatic arranging and packaging equipment
By designing automated sorting and packaging equipment, and utilizing lateral and longitudinal displacement drives and cylinder control, the automatic sorting and packaging of tape rolls has been achieved, solving the problem of low efficiency of existing equipment and improving packaging efficiency and applicability.
Patent Information
- Application Number
- CN202423043348.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Priority Date
- 2024-04-15
- Filing Date
- 2024-12-10
- Publication Date
- 2025-10-31
- Estimated Expiration
- 2034-12-10
AI Technical Summary
Existing tape roll packaging equipment is inefficient, lacks automation, requires multiple machines and a large amount of manual operation, is costly, and cannot meet the requirements of high-speed operation.
Design an automated sorting and packaging equipment, including an equipment support, a feeding conveyor belt, a sorting and arranging channel, a multi-pipe arrangement conveying channel, a film sleeve assembly, and a film cutting assembly. The equipment achieves automatic sorting, flipping, and packaging of tape rolls through lateral and longitudinal displacement drive, cylinder control, and cylinder cooperation.
It enables the simultaneous arrangement and packaging of multiple tape rolls, improving packaging efficiency, reducing manual operations, lowering costs, and has a wide range of applications.
Smart Images

Figure CN223494879U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of mechanical processing technology, specifically to an automated sorting and packaging equipment. Background Technology
[0002] Currently, many tape rolls are still packaged manually using traditional methods, which has low production efficiency. A large portion of these machines have been replaced by machines. Existing machines are designed to be semi-automated for packaging, but from feeding the tape rolls to placing them in the designated positions, multiple machines are needed to complete the packaging. Furthermore, they cannot process in large quantities, requiring a large number of manual laborers, resulting in higher costs, lower work efficiency, and inability to meet the demands of high-speed operation.
[0003] In view of the shortcomings of the aforementioned conventional tape roll packaging and processing equipment, and adhering to the spirit of research and innovation and striving for excellence, the applicant, combined with production practice and using professional and scientific methods, proposes a practical solution and therefore submits this application. Utility Model Content
[0004] (a) Technical problems to be solved
[0005] The purpose of this invention is to provide an automated sorting and packaging device to solve the problems of low efficiency and low degree of automation in the prior art mentioned in the background.
[0006] (II) Technical Solution
[0007] To achieve the above objectives, this utility model provides the following technical solution: an automated sorting and packaging equipment, comprising: an equipment support, an infeed conveyor belt, a sorting and arranging channel, a multi-pipe arrangement conveying channel, a film-wrapping assembly, and a film-cutting assembly. The equipment support is provided with the infeed port, the sorting and arranging channel, and the multi-pipe arrangement conveying channel in sequence from the infeed port to the outlet port. The film-wrapping assembly and the film-cutting assembly are located at the outlet port of the multi-pipe arrangement conveying channel.
[0008] The displacement guide rails for arranging the channel are set on the conveyor belt. The top of the front end of the displacement guide rail is hinged to the top guide rail support seat. The lateral displacement drive motor drives the end of the displacement guide rail to move laterally through the linear module.
[0009] The multi-pipe conveying channel consists of multiple guide rails. The guide rails gradually converge from the inlet end to the outlet end of the multi-pipe conveying channel to the spacing for the conveyor belt roll to pass through. The end of the guide rail is connected to the limiting rail.
[0010] The neat push rod of the film assembly is set on one side of the end of the limiting track, the other side of the limiting track is provided with a push rod, and the upper part of the limiting track is provided with a limiting baffle.
[0011] Specifically, the sorting and arranging channel includes: a displacement guide rail, a guide rail support, a lateral displacement drive motor, and a linear module. The top of the front end of the displacement guide rail is connected to the guide rail support via a bearing seat, and the other end of the displacement guide rail is connected to the longitudinal displacement group via a bearing seat. The lateral displacement drive motor drives the belt of the linear module to move via a pulley. The longitudinal displacement group is fixed on the belt. Multiple sets of discharge tracks are provided at the end of the sorting and arranging channel.
[0012] Specifically, the longitudinal displacement component is divided into an upper sliding groove and a lower sliding rail. The upper sliding groove is installed on the lower sliding rail and moves back and forth along the lower sliding rail. A fine-tuning cylinder is provided on one side of the end of the displacement guide rail. One end of the fine-tuning cylinder is fixed on the equipment bracket, and the push rod of the fine-tuning cylinder is connected to the displacement guide rail.
[0013] Specifically, the discharge track corresponds one-to-one with the guide rail of the multi-pipe conveying channel. The front end of the guide rail is provided with a flipping baffle, which is close to the inner side of the guide rail. The guide rail corresponds one-to-one with the limiting track, and a guide round rod is provided on the limiting track. One end of the guide round rod is connected to the height adjustment seat.
[0014] Specifically, an interval cylinder is provided below the end of the limiting track. The interval cylinder drives the interval plate to move up and down. The pushing cylinder drives the pushing rod to move laterally. The limiting cylinder drives the limiting baffle to move up and down. A pressing cylinder is provided on one side of the limiting cylinder. The pressing cylinder drives the pressing block to move up and down. The aligning cylinder drives the front storage component to move back and forth through the aligning push rod.
[0015] Specifically, the material storage assembly includes a material storage baffle and a rodless cylinder. The rodless cylinder drives the material storage baffle to move laterally, and the material storage baffle is located below the pressing cylinder and the pressing block.
[0016] Specifically, the film assembly includes: a film receiving roller and a film discharging roller, and a transition roller group. The film is sequentially drawn from the film discharging roller to the upper transition roller group, the lower transition roller group, and the film discharging roller. The material storage assembly is located between the upper transition roller group and the lower transition roller group.
[0017] Specifically, the film cutting assembly includes: an upper heat sealing knife, a lower heat sealing strip, an upper heat sealing cylinder, and a fixed pressure plate. The upper heat sealing cylinder drives the upper heat sealing knife to move up and down. The lower heat sealing strip is located below the upper heat sealing knife. The fixed pressure plate is set on the discharge side of the film cutting assembly. The fixed pressure plate cylinder drives the fixed pressure plate to move up and down.
[0018] Specifically, the fixed pressure plate, the pressing cylinder, and the limiting cylinder are all installed and fixed on the equipment bracket through a height adjustment assembly. The height adjustment assembly drives the fixed seat to move up and down along the slide rail by adjusting bolts and rotating handle. The fixed pressure plate, the pressing cylinder, and the limiting cylinder are fixed on the fixed seat.
[0019] Compared with the prior art, the beneficial effects of this utility model are:
[0020] 1. The sorting and arranging channel can transport the tape rolls to the guide rails of each multi-pipe arrangement conveyor channel, realizing a one-turn-multiple-track form to arrange multiple tape rolls at the same time, thereby improving the overall packaging efficiency of the equipment and packaging multiple tape rolls at one time.
[0021] 2. The multi-pipe conveying channel uses flipping baffles to flip the tape rolls, turning them from horizontal conveying to vertical conveying and bringing them together for easy subsequent sorting and packaging. The tape rolls are flipped during the conveying process, making it more convenient and faster.
[0022] 3. The film coating assembly and film cutting assembly can convey the packaging film to the designated work station and work with other components to coat the entire roll of tape. After the entire roll of tape is prepared, it can be coated and sealed in one go, improving the production efficiency of the equipment. Attached Figure Description
[0023] Figure 1 This is a perspective view of the present utility model;
[0024] Figure 2 A three-dimensional view of the arrangement channels of this utility model;
[0025] Figure 3 This is a schematic diagram of the multi-pipeline conveying channel, the film-coating assembly, and the film-cutting assembly of this utility model;
[0026] Figure 4 This is a schematic diagram of the structure of the film-coating assembly and the film-cutting assembly of this utility model;
[0027] Figure 5 This is a top view of the film-coating assembly and the film-cutting assembly of this utility model.
[0028] In the diagram: 1. Equipment support frame; 2. Feed conveyor belt; 3. Arranging channel; 4. Multi-pipe conveying channel; 5. Film sleeve assembly; 6. Film cutting assembly; 31. Displacement guide rail; 32. Guide rail support seat; 33. Lateral displacement drive motor; 34. Linear module; 35. Upper slide groove; 36. Lower slide rail; 41. Guide rail; 42. Tilting stop bar; 43. Limiting track; 44. Guide roller; 51. Pushing cylinder; 52. Pushing rod; 53. Limiting cylinder; 54. Pressing cylinder; 55. Pressing block; 56. Arranging cylinder; 57. Arranging push rod; 58. Storage baffle; 59. Rodless cylinder; 510. Spacing cylinder; 511. Spacing plate; 512. Upper heat sealing knife; 61. Lower heat sealing strip; 62. Upper heat sealing cylinder; 63. Fixed pressure plate; 64. Fixed pressure plate cylinder; 65. Film receiving roller; 66. Film output roller; 67. Transition roller group; 68. Detailed Implementation
[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0030] Please see Figures 1-5 This utility model provides a technical solution: an automated sorting and packaging equipment, including: an equipment support, an infeed conveyor belt, a sorting and arranging channel, a multi-pipe arrangement conveying channel, a film-wrapping assembly, and a film-cutting assembly. The equipment support is provided with the infeed port, the sorting and arranging channel, and the multi-pipe arrangement conveying channel in sequence. The film-wrapping assembly and the film-cutting assembly are located at the discharge port of the multi-pipe arrangement conveying channel.
[0031] The displacement guide rails for arranging the channel are set on the conveyor belt. The top of the front end of the displacement guide rail is hinged to the top guide rail support seat. The lateral displacement drive motor drives the end of the displacement guide rail to move laterally through the linear module.
[0032] The multi-pipe conveying channel consists of multiple guide rails. The guide rails gradually converge from the inlet end to the outlet end of the multi-pipe conveying channel to the spacing for the conveyor belt roll to pass through. The end of the guide rail is connected to the limiting rail.
[0033] The neat push rod of the film assembly is set on one side of the end of the limiting track, the other side of the limiting track is provided with a push rod, and the upper part of the limiting track is provided with a limiting baffle.
[0034] The control circuit is electrically connected to the feeding conveyor belt, the sorting and arranging channel, the multi-pipe arrangement conveying channel, the film coating assembly, and the film cutting assembly. The bottom of the feeding conveyor belt, the sorting and arranging channel, the multi-pipe arrangement conveying channel, the film coating assembly, and the film cutting assembly are all equipped with conveyor belts to drive the tape rolls to continuously move forward and transport them to each workstation, thereby completing the sorting and arranging of the tape rolls and the film sealing steps.
[0035] The above-described arrangement channel includes: a displacement guide rail, a guide rail support, a lateral displacement drive motor, and a linear module. The top front end of the displacement guide rail is connected to the guide rail support via a bearing seat, and the other end of the displacement guide rail is connected to the longitudinal displacement group via a bearing seat. The lateral displacement drive motor drives the belt of the linear module to move via a pulley. The longitudinal displacement group is fixed on the belt, and multiple sets of discharge tracks are provided at the end of the arrangement channel. The longitudinal displacement group is divided into an upper slide rail and a lower slide rail. The upper slide rail is installed on the lower slide rail and moves back and forth along the lower slide rail. A fine-tuning cylinder is provided on one side of the end of the displacement guide rail. One end of the fine-tuning cylinder is fixed to the equipment bracket, and the push rod of the fine-tuning cylinder is connected to the displacement guide rail.
[0036] The operating principle of the sorting and arranging channel: The lateral displacement drive motor is set on one side of the linear module, and drives the longitudinal displacement group to make a lateral linear displacement through the belt of the linear module. This enables the displacement guide rail to swing around the bearing seat at the front end. During the swing, the end of the displacement guide rail slides longitudinally relative to the linear module through the upper slide groove and lower slide rail of the longitudinal displacement group. A fine-tuning cylinder is provided on one side to fine-tune the displacement guide rail, ensuring that the tape roll can be smoothly conveyed into the guide rail of the multi-pipe arrangement conveying channel.
[0037] In the above scheme, the discharge track corresponds one-to-one with the guide rail of the multi-pipe conveying channel. The front end of the guide rail is provided with a flipping baffle, which is close to the inner side of the guide rail. The guide rail corresponds one-to-one with the limiting track, and a guide round rod is provided on the limiting track. One end of the guide round rod is connected to the height adjustment seat.
[0038] The multi-pipe conveying channel is mainly composed of multiple guide rails. The guide rails have gaps for the conveyor belt to pass through. The front end of the guide rail is connected to the lower end of the discharge track of the sorting and arranging channel. During the fall, the conveyor belt is flipped by a flipping baffle on one side, changing from a horizontal direction to an oblique direction for transport. As the gap between the guide rails gradually narrows, the conveyor belt changes from an oblique direction to a vertical direction for continuous forward transport and smoothly enters the limiting track. The guide roller can ensure that the conveyor belt is transported forward stably.
[0039] In the above scheme, an interval cylinder is provided below the end of the limiting track. The interval cylinder drives the interval plate to move up and down. The pushing cylinder drives the pushing rod to move laterally. The limiting cylinder drives the limiting baffle to move up and down. A pressing cylinder is provided on one side of the limiting cylinder. The pressing cylinder drives the pressing block to move up and down. The aligning cylinder drives the front storage component to move back and forth through the aligning push rod. The storage component includes a storage baffle and a rodless cylinder. The rodless cylinder drives the storage baffle to move laterally. The storage baffle is located below the pressing cylinder and the pressing block.
[0040] In the above solution, the fixed pressure plate, the pressing cylinder, and the limiting cylinder are all installed and fixed on the equipment bracket through a height adjustment assembly. The height adjustment assembly drives the fixed seat to move up and down along the slide rail by adjusting bolts and rotating handle. The fixed pressure plate, the pressing cylinder, and the limiting cylinder are fixed on the fixed seat, which can control the height of each station as needed. It can be used for tape rolls of different diameters, making the equipment more applicable and improving the tightness of the equipment.
[0041] When the tape rolls are transported to the end of the limiting track, the limiting cylinder drives the limiting baffle to move upward, releasing a row of tape rolls and causing them to roll into the spaces of the partition plate, thus separating the tape rolls in an orderly manner. At the same time, the limiting baffle returns to its original position downward. Simultaneously, the partition cylinder drives the partition plate to move downward, while the pushing cylinder is activated to drive the pushing rod to move laterally, squeezing a row of tape rolls to one side of the storage baffle. At the same time, the pressing cylinder drives the pressing block to move downward to press down the tape rolls. The pushing cylinder is activated again to drive the pushing rod to move laterally back to its original position, while the partition cylinder drives the partition plate to move upward to its original position. This process is repeated to stack rows of tape rolls into a row. During this process, the rodless cylinder drives the storage baffle to gradually move to the other side, thereby controlling the number of tape rolls in a row and ensuring that the tape rolls are stacked tightly together.
[0042] In the above scheme, the film receiving assembly includes: a film receiving roller and a film output roller, and a transition roller group. The film is sequentially drawn from the film output roller to the upper transition roller group, the lower transition roller group, and the film output roller. A motor drives the film receiving roller or the film output roller to rotate. The material storage assembly is located between the upper and lower transition roller groups. The film cutting assembly includes: an upper heat sealing knife, a lower heat sealing strip, an upper heat sealing cylinder, and a fixed pressure plate. The upper heat sealing cylinder drives the upper heat sealing knife to move up and down. The lower heat sealing strip is located below the upper heat sealing knife. The fixed pressure plate is set on the output side of the film cutting assembly. The fixed pressure plate cylinder drives the fixed pressure plate to move up and down.
[0043] The aligning cylinder uses an aligning push rod to drive the material storage baffle to push the front row of tape rolls forward. The film covers the outer perimeter of the entire row of tape rolls. At the same time, the upper heat sealing cylinder is activated to drive the upper heat sealing knife to move downward, which works in conjunction with the lower heat sealing strip below to heat seal and cut the bag opening, thereby achieving the sealing of the tape rolls.
[0044] Finally, it should be noted that the above content is only used to illustrate the technical solution of this utility model, and is not intended to limit the scope of protection of this utility model. Simple modifications or equivalent substitutions made by those skilled in the art to the technical solution of this utility model do not depart from the essence and scope of the technical solution of this utility model.
Claims
1. An automated sorting and packaging device, comprising: The equipment support includes a feeding conveyor belt, a sorting and arranging channel, a multi-pipe conveying channel, a film-coating assembly, and a film-cutting assembly, characterized in that: the feeding conveyor belt, the sorting and arranging channel, and the multi-pipe conveying channel are sequentially arranged on the equipment support from the feeding port to the discharging port; the film-coating assembly and the film-cutting assembly are arranged at the discharging port of the multi-pipe conveying channel. The displacement guide rails for arranging the channel are set on the conveyor belt. The top of the front end of the displacement guide rail is hinged to the top guide rail support seat. The lateral displacement drive motor drives the end of the displacement guide rail to move laterally through the linear module. The multi-pipe conveying channel consists of multiple guide rails. The guide rails gradually converge from the inlet end to the outlet end of the multi-pipe conveying channel to the spacing for the conveyor belt roll to pass through. The end of the guide rail is connected to the limiting rail. The neat push rod of the film assembly is set on one side of the end of the limiting track, the other side of the limiting track is provided with a push rod, and the upper part of the limiting track is provided with a limiting baffle.
2. The automated sorting and packaging equipment according to claim 1, characterized in that: The sorting and arranging channel includes: a displacement guide rail, a guide rail support, a lateral displacement drive motor, and a linear module. The top of the front end of the displacement guide rail is connected to the guide rail support via a bearing seat, and the other end of the displacement guide rail is connected to the longitudinal displacement group via a bearing seat. The lateral displacement drive motor drives the belt of the linear module to move via a pulley. The longitudinal displacement group is fixed on the belt. Multiple sets of discharge tracks are provided at the end of the sorting and arranging channel.
3. The automated sorting and packaging equipment according to claim 2, characterized in that: The longitudinal displacement component is divided into an upper sliding groove and a lower sliding rail. The upper sliding groove is installed on the lower sliding rail and moves back and forth along the lower sliding rail. A fine-tuning cylinder is provided on one side of the end of the displacement guide rail. One end of the fine-tuning cylinder is fixed on the equipment bracket, and the push rod of the fine-tuning cylinder is connected to the displacement guide rail.
4. An automated sorting and packaging equipment according to claim 2, characterized in that: The discharge track corresponds one-to-one with the guide rail of the multi-pipe conveying channel. The front end of the guide rail is provided with a flip-up baffle, which is close to the inner side of the guide rail. The guide rail corresponds one-to-one with the limiting track. A guide round rod is provided on the limiting track, and one end of the guide round rod is connected to the height adjustment seat.
5. An automated sorting and packaging equipment according to claim 1, characterized in that: The lower end of the limiting track is provided with an interval cylinder, which drives the interval plate to move up and down. The pushing cylinder drives the pushing rod to move laterally. The limiting cylinder drives the limiting baffle to move up and down. A pressing cylinder is provided on one side of the limiting cylinder, which drives the pressing block to move up and down. The aligning cylinder drives the front storage component to move back and forth through the aligning push rod.
6. An automated sorting and packaging equipment according to claim 5, characterized in that: The material storage assembly includes a material storage baffle and a rodless cylinder. The rodless cylinder drives the material storage baffle to move laterally. The material storage baffle is located below the pressing cylinder and the pressing block.
7. An automated sorting and packaging equipment according to claim 6, characterized in that: The film assembly includes: a film receiving roller and a film discharging roller, and a transition roller group. The film is sequentially drawn from the film discharging roller to the upper transition roller group, the lower transition roller group, and the film discharging roller. The material storage assembly is located between the upper transition roller group and the lower transition roller group.
8. An automated sorting and packaging equipment according to claim 7, characterized in that: The film cutting assembly includes: an upper heat sealing knife, a lower heat sealing strip, an upper heat sealing cylinder, and a fixed pressure plate. The upper heat sealing cylinder drives the upper heat sealing knife to move up and down. The lower heat sealing strip is located below the upper heat sealing knife. The fixed pressure plate is set on the discharge side of the film cutting assembly. The fixed pressure plate cylinder drives the fixed pressure plate to move up and down.
9. An automated sorting and packaging equipment according to claim 8, characterized in that: The fixed pressure plate, the pressing cylinder, and the limiting cylinder are all installed and fixed on the equipment bracket by a height adjustment assembly. The height adjustment assembly drives the fixed seat to move up and down along the slide rail by adjusting bolts and rotating handle. The fixed pressure plate, the pressing cylinder, and the limiting cylinder are fixed on the fixed seat.