Prefabricated part turnover stacking equipment

By designing convenient loading and unloading components and limiting components, the problem of time-consuming connection between component pallets and flanges in precast component stacking equipment is solved, realizing rapid loading and unloading and component limiting, thus improving construction efficiency.

CN223495650UActive Publication Date: 2025-10-31CHINA RAILWAY NO 3 GRP CO LTD +1
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Patent Information

Application Number
CN202423165515.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-22
Publication Date
2025-10-31
Estimated Expiration
2034-12-22

AI Technical Summary

Technical Problem

In existing precast component stacking equipment, the process of connecting and replacing component pallets and flanges is time-consuming, requiring the installation and removal of bolts one by one, which results in a time-consuming loading and unloading process.

Method used

It adopts convenient loading and unloading components and limiting components. Through the design of plug-in rods, mounting rods and limiting rods, it realizes quick connection and limiting of component pallets and flanges, reducing the use of bolts; combined with electrically driven telescopic rods and friction plates, it enhances the component limiting effect.

Benefits of technology

It enables rapid loading and unloading of component pallets and flanges, reduces loading and unloading time, improves equipment operating efficiency, and prevents components from falling off during movement.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a prefabricated part turnover stacking device which comprises a stacking assembly, and the stacking assembly comprises a part tray and a flange. The assembly convenient to assemble and disassemble comprises an inserting rod, a mounting rod, an inserting hole, a mounting hole and a limiting rod; the inserting rods are fixed to the two sides of the bottom end of the component tray, the mounting rods are fixed to the two sides of the top end of the flange, the inserting holes are formed in the other two sides of the top end of the flange, the mounting holes are formed in the other two sides of the bottom end of the component tray, and the limiting rods penetrate through the joints of the inserting rods and the inserting holes and the joints of the mounting rods and the mounting holes. By arranging the assembly convenient to assemble and disassemble, the inserting rod is aligned with the inserting hole, the mounting rod is aligned with the mounting hole, the component tray is pushed, so that the inserting rod is inserted into the inserting hole, the mounting rod is inserted into the mounting hole, and then the limiting rod penetrates through the inserting rod and the mounting rod, so that the limiting rod limits the inserted component tray and the flange; and the use of bolts is reduced, so that the component tray and the flange can be quickly assembled and disassembled.
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Description

Technical Field

[0001] This utility model relates to the technical field of prefabricated component turnover equipment, and in particular to a prefabricated component turnover and stacking equipment. Background Technology

[0002] Precast components are building parts prefabricated in factories or on-site. These components can be assembled and installed according to requirements. The introduction and application of precast components have not only changed traditional construction methods but also brought a series of significant advantages. Precast components are moved around the construction site using stacking equipment. Currently, the static arm of the stacking equipment has a flange welded to the top. The component pallet is connected and fixed to the flange by a set of hexagonal bolts, allowing the component pallet to be adjusted and installed according to the size of the component. However, there are many bolts at the connection between the flange and the component pallet. When replacing the pallet, each bolt must be removed before replacement, and when installing the pallet, each bolt must be installed. This loading and unloading process is time-consuming. Therefore, there is an urgent need for a stacking equipment that can quickly load and unload components to facilitate the rapid connection between the component pallet and the flange. Utility Model Content

[0003] The purpose of this utility model is to overcome the shortcomings of the prior art and provide a prefabricated component turnover and stacking equipment that can realize the rapid loading and unloading of the bottom of the component pallet and the flange, so as to reduce the loading and unloading time of the component pallet.

[0004] The objective of this utility model is achieved through the following technical solution:

[0005] A prefabricated component turnover and palletizing equipment includes a palletizing assembly, the palletizing assembly including a component tray and a flange; the component tray is located above the flange.

[0006] The easy-to-load and unload assembly includes a plug rod, a mounting rod, a plug hole, a mounting hole, and a limiting rod. The plug rod is fixed to both sides of the bottom end of the component tray, and the mounting rod is fixed to both sides of the top end of the flange. The plug rod and the mounting rod are placed alternately. The plug hole is opened on the other two sides of the top end of the flange, and the mounting hole is opened on the other two sides of the bottom end of the component tray. The plug rod is inserted into the plug hole, and the mounting rod is inserted into the mounting hole. The limiting rod passes through the connection between the plug rod and the plug hole, and the connection between the mounting rod and the mounting hole.

[0007] One end of the limiting rod is fixedly connected to a fixing ring, and the other end is threadedly connected to a limiting ring.

[0008] The plug-in rod and mounting rod each have a limit hole at their point of penetration with the limit rod. The component tray and flange each have a horizontal hole at their point of penetration with the limit rod. The horizontal hole passes through the plug-in holes on both sides and the mounting holes on both sides.

[0009] The limiting assembly includes a connecting rod, a connecting ring, and a telescopic rod; the connecting rods are arranged in a set, with the connecting rods fixed to the outer periphery of the vertical surface below the component tray, and the connecting rings fixed between the outer ends of the connecting rods; the telescopic rods are also arranged in a set, with the telescopic rods fixed to the periphery of the connecting rings, and the telescopic rods corresponding to the positions of the connecting rods.

[0010] The outer end of the telescopic rod is threadedly connected to a limit plate, a friction plate is fixedly connected to the upper inner side of the limit plate, a battery is fixedly connected inside the connecting rod, and an electric wire is fixedly connected between the battery and the telescopic rod.

[0011] The palletizing assembly also includes a support rod, casters, wheels, and a power arm; the support rod is fixed to the bottom end of the flange, the casters are fixed to the bottom surface of one end of the support rod and located below the flange, the wheels are located on both sides of the other end of the support rod, and the power arm is fixed and extends through one end of the support rod.

[0012] When in use, the component tray and flange are in a separate state. Hold the component tray by hand, align the plug rod with the plug hole, align the mounting rod with the mounting hole, and push the component tray so that the plug rod is inserted into the plug hole and the mounting rod is inserted into the mounting hole. Then, the limiting rod passes through the connection between the plug rod and the plug hole and the connection between the mounting rod and the mounting hole, so that the limiting rod limits the connection between the component tray and the flange after insertion.

[0013] At the same time, the operator lifts the tail of the power arm and moves the component tray to the precast component by pushing the moving wheels. The telescopic rod moves the plate outward and then places the component on the component tray. The telescopic rod is extended and retracted according to the size of the component, thereby limiting the component on the component tray inside the outer limiting plate.

[0014] The beneficial effects of this utility model are:

[0015] By setting up convenient loading and unloading components, the bottom of the component tray is aligned with the flange, so that the plug rod is aligned with the plug hole and the mounting rod is aligned with the mounting hole. The component tray is pushed so that the plug rod is inserted into the plug hole and the mounting rod is inserted into the mounting hole. Then, the limiting rod passes through the connection between the plug rod and the plug hole and the connection between the mounting rod and the mounting hole, so that the limiting rod limits the connection between the component tray and the flange after insertion, reducing the use of bolts and eliminating the need to install and remove bolts one by one, thereby realizing the rapid loading and unloading of the component tray and the flange.

[0016] (2); By setting a limiting component, when the component is placed on the component tray, the telescopic rod drives the limiting plate to move outward, causing the telescopic rod to adjust its extension and retraction according to the size of the component, thereby limiting the component on the component tray inside the outer limiting plate, and preventing the component from falling off the tray when the equipment moves and bumps. Attached Figure Description

[0017] Figure 1This is a schematic diagram of the external structure of the present utility model;

[0018] Figure 2 This is a schematic diagram of the convenient loading and unloading component and the limiting component of this utility model;

[0019] Figure 3 This is an exploded view of the convenient loading and unloading components of this utility model;

[0020] Figure 4 This is a cross-sectional structural diagram of the convenient loading and unloading component of this utility model;

[0021] Figure 5 This is a schematic diagram of the limiting component structure of this utility model;

[0022] Figure 6 This is a cross-sectional structural diagram of the limiting component of this utility model.

[0023] In the diagram, 11-support rod, 12-caster wheel, 13-component tray, 14-moving wheel, 15-power arm, 16-flange, 21-plug rod, 22-mounting rod, 23-plug hole, 24-mounting hole, 25-limiting rod, 26-limiting hole, 27-fixing ring, 28-limiting ring, 29-horizontal hole, 31-connecting rod, 32-connecting ring, 33-telescopic rod, 34-limiting plate, 35-friction plate, 36-battery, 37-wire. Detailed Implementation

[0024] The technical solution of this utility model will be clearly and completely described below with reference to the embodiments. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0025] like Figures 1-4 As shown, a prefabricated component turnover and palletizing equipment includes a palletizing assembly, which includes a component pallet 13 and a flange 16; the component pallet 13 is located above the flange 16.

[0026] The palletizing assembly also includes a support rod 11, casters 12, wheels 14, and a power arm 15; the support rod 11 is fixed to the bottom end of the flange 16, the casters 12 are fixed to the bottom surface of one end of the support rod 11 and located below the flange 16, the wheels 14 are located on both sides of the other end of the support rod 11, and the power arm 15 is fixed and passes through one end of the support rod 11.

[0027] The support rod 11 is used to support the connection between the component tray 13 and the caster wheel 14. The caster wheel 12 and the caster wheel 14 are used together for moving the equipment. The component tray 13 is used to place the components to be rotated. The power arm 15 is used to push the equipment to move. The flange 16 is used to connect the component tray 13 and one end of the support rod 11.

[0028] The easy-to-load and unload assembly includes a plug rod 21, a mounting rod 22, a plug hole 23, a mounting hole 24, and a limiting rod 25. The plug rod 21 is fixed to both sides of the bottom end of the component tray 13, and the mounting rod 22 is fixed to both sides of the top end of the flange 16. The plug rod 21 and the mounting rod 22 are placed alternately. The plug hole 23 is opened on the other two sides of the top end of the flange 16, and the mounting hole 24 is opened on the other two sides of the bottom end of the component tray 13. The plug rod 21 is plugged into the plug hole 23, and the mounting rod 22 is plugged into the mounting hole 24. The limiting rod 25 passes through the connection between the plug rod 21 and the plug hole 23, and the connection between the mounting rod 22 and the mounting hole 24.

[0029] The insertion rod 21 is used to insert into the insertion hole 23, and the mounting rod 22 is used to insert into the mounting hole 24, so that the bottom end of the component tray 13 is connected to the flange 16. The limiting rod 25 is used to limit the mounting rod 22 and the insertion rod 21 after insertion.

[0030] A fixing ring 27 is fixedly connected to one end of the outer side of the limiting rod 25, and a limiting ring 28 is threadedly connected to the other end;

[0031] The plug rod 21 and the mounting rod 22 are provided with limit holes 26 at the point where they pass through the limit rod 25. The component tray 13 and the flange 16 are provided with horizontal holes 29 at the point where they pass through the limit rod 25. The horizontal holes 29 pass through the plug holes 23 on both sides and the mounting holes 24 on both sides.

[0032] After the limiting rod 25 is inserted into the mounting rod 22 and the plug-in rod 21, the fixing ring 27 fits against the outer side of the component tray 13. Hold the limiting ring 28 by hand, insert the limiting ring 28 into the threaded end of the limiting rod 25, and rotate the limiting ring 28 so that the limiting ring 28 fits against the other end of the outer side of the component tray 13 and the flange 16 through the threaded rotation, thereby limiting the component tray 13 after plugging. The horizontal hole 29 is used for the insertion of the limiting rod 25.

[0033] In use, the component tray 13 and flange 16 are separated. Holding the component tray 13, align the plug rod 21 with the plug hole 23 and the mounting rod 22 with the mounting hole 24. Push the component tray 13 so that the plug rod 21 is inserted into the plug hole 23 and the mounting rod 22 is inserted into the mounting hole 24. Then, holding the limiting rod 25, insert the limiting rod 25 one by one into the limiting holes 26 of the horizontal hole 29, the mounting rod 22, and the plug rod 21. At this time, the limiting rod... 25 drives the fixing ring 27 to fit against the outer side of the component tray 13. Hold the limiting ring 28 by hand, insert the limiting ring 28 into the threaded end of the limiting rod 25, and rotate the limiting ring 28 so that the limiting ring 28 fits against the other side of the component tray 13 and the flange 16 through the threaded rotation, thereby limiting the component tray 13 after insertion. This allows the limiting rod 25 to limit the component tray 13 and the flange 16 after insertion, thereby realizing the quick loading and unloading of the component tray 13 and the flange 16.

[0034] like Figures 1-2 , Figures 5-6 As shown, it also includes a limiting component, which includes a connecting rod 31, a connecting ring 32, and a telescopic rod 33; the connecting rod 31 is set as a group and is fixed to the outer periphery of the vertical surface below the component tray 13; the connecting ring 32 is fixed between the outer ends of the connecting rod 31; the telescopic rod 33 is set as a group and is fixed to the periphery of the connecting ring 32; the telescopic rod 33 is positioned corresponding to the connecting rod 31.

[0035] The connecting rod 31 is used to connect the connecting ring 32, the connecting ring 32 is used to connect the telescopic rod 33, the telescopic rod 33 is used to connect the limiting plate 34, and can drive the limiting plate 34 to move.

[0036] A limiting plate 34 is threaded to the outer end of the telescopic rod 33. A friction plate 35 is fixedly connected to the upper inner side of the limiting plate 34. A battery 36 is fixedly connected inside the connecting rod 31. A wire 37 is fixedly connected between the battery 36 and the telescopic rod 33.

[0037] The limiting plate 34 limits the components on the component tray 13. The friction plate 35 is used to increase the friction between the components and the limiting plate 34, thereby better limiting the components. The battery 36 is electrically connected to the telescopic rod 33 through the wire 37, so that the telescopic rod 33 is electrically driven to move the limiting plate 34.

[0038] In use, the operator lifts the tail of the power arm 15 and moves the component tray 13 to the precast component by pushing the moving wheel 14. At this time, the battery 36 is electrically connected to the telescopic rod 33 through the wire 37, so that the electric power drives the telescopic rod 33 to move the limiting plate 34 outward. Then the component is placed on the component tray 13. The electric power drives the telescopic rod 33 again, so that the telescopic rod 33 can extend and retract according to the size of the component. This allows the outer limiting plate 34 to limit the component on the component tray 13. At the same time, the friction plate 35 on the inner side of the limiting plate 34 increases the friction between the component and the limiting plate 34, thereby better limiting the component and preventing the component from falling off the tray.

[0039] It should be noted that the directional concepts of "left", "right", "up" and "down" in this solution are all relative directions. The support plate 2 can be extended in the direction required by adding a structure as in Embodiment 1, which will not be listed here.

[0040] The above description is merely a preferred embodiment of this utility model. It should be understood that this utility model is not limited to the forms disclosed herein and should not be construed as excluding other embodiments. It can be used in various other combinations, modifications, and environments, and can be altered within the scope of the concept described herein through the above teachings or the technology or knowledge in related fields. Modifications and variations made by those skilled in the art that do not depart from the spirit and scope of this utility model should be protected within the scope of the appended claims.

Claims

1. A prefabricated component turnover and stacking equipment, characterized in that, include: A palletizing assembly, the palletizing assembly including a component tray (13) and a flange (16); the component tray (13) is located above the flange (16); The easy-to-load and unload assembly includes a plug rod (21), a mounting rod (22), a plug hole (23), a mounting hole (24), and a limiting rod (25). The plug rod (21) is fixed to both sides of the bottom end of the component tray (13), and the mounting rod (22) is fixed to both sides of the top end of the flange (16). The plug rod (21) and the mounting rod (22) are placed alternately. The plug hole (23) is opened on the other two sides of the top end of the flange (16), and the mounting hole (24) is opened on the other two sides of the bottom end of the component tray (13). The plug rod (21) is plugged into the plug hole (23), and the mounting rod (22) is plugged into the mounting hole (24). The limiting rod (25) passes through the connection between the plug rod (21) and the plug hole (23) and the connection between the mounting rod (22) and the mounting hole (24).

2. The prefabricated component turnover and palletizing equipment according to claim 1, characterized in that: One end of the limiting rod (25) is fixedly connected to a fixing ring (27), and the other end is threadedly connected to a limiting ring (28).

3. The prefabricated component turnover and palletizing equipment according to claim 1, characterized in that: The plug rod (21) and mounting rod (22) each have a limiting hole (26) at the point where they pass through the limiting rod (25). The component tray (13) and flange (16) each have a horizontal hole (29) at the point where they pass through the limiting rod (25). The horizontal hole (29) passes through the plug holes (23) on both sides and the mounting holes (24) on both sides.

4. The prefabricated component turnover and palletizing equipment according to claim 1, characterized in that: It also includes a limiting component, which includes a connecting rod (31), a connecting ring (32), and a telescopic rod (33); the connecting rod (31) is set as a group, the connecting rod (31) is fixed to the outer periphery of the vertical surface below the component tray (13), the connecting ring (32) is fixed between the outer ends of the connecting rod (31), and the telescopic rod (33) is set as a group, the telescopic rod (33) is fixed to the periphery of the connecting ring (32), and the telescopic rod (33) is positioned corresponding to the connecting rod (31).

5. A prefabricated component turnover and palletizing equipment according to claim 4, characterized in that: The telescopic rod (33) is threaded to a limiting plate (34) at its outer end. A friction plate (35) is fixedly connected to the upper side of the inner side of the limiting plate (34). A battery (36) is fixedly connected inside the connecting rod (31). A wire (37) is fixedly connected between the battery (36) and the telescopic rod (33).

6. The prefabricated component turnover and palletizing equipment according to claim 1, characterized in that: The palletizing assembly also includes a support rod (11), a caster wheel (12), a movable wheel (14), and a power arm (15); the support rod (11) is fixed to the bottom end of the flange (16), the caster wheel (12) is fixed to the bottom surface of one end of the support rod (11) and located below the flange (16), the movable wheel (14) is located on both sides of the other end of the support rod (11), and the power arm (15) is fixed and passes through one end of the support rod (11).