Servo wire binding machine for rotor production

By improving the support, rotation, and wire feeding mechanisms of the wire binding machine, the problems of low wire tightening and copper wire transmission efficiency were solved, achieving efficient copper wire binding and conveying effects.

CN223495838UActive Publication Date: 2025-10-31SUZHOU BENZHI PRECISION TECHNOL CO LTD
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Patent Information

Application Number
CN202422718438.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-08
Publication Date
2025-10-31
Estimated Expiration
2034-11-08

AI Technical Summary

Technical Problem

Traditional wire binding machines have difficulty tightening the wire during the automatic feeding stage, resulting in low pressing and transmission efficiency of the tightened copper wire, which affects the pressing and conveying efficiency of the copper wire, and the conveying effect during the copper wire binding stage is not good.

Method used

It employs a support mechanism, a rotation mechanism, a wire feeding mechanism, and a pressing and pushing mechanism. Through the coordinated action of components such as a worm gear steering box, a drive motor, a drive roller, a combing and bonding plate, a pushing wheel, and a lifting pressure cylinder, it achieves efficient wire tightening and transmission.

Benefits of technology

It improves the efficiency of wire tightening and copper wire pressing, enhances the automatic conveying effect of the wire binding machine, and ensures stable copper wire transmission and binding quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a servo wire binding machine for rotor production, which comprises a supporting mechanism, the supporting mechanism comprises an outer frame support for supporting, a control cabinet is attached to the middle surface of the outer frame support, an assembling support is attached to the middle of the top end of the control cabinet, and an assembling box is attached to the middle of the top end of the assembling support. A coordinator is installed on the surface of the assembly box in an attached mode, a touch panel is installed on the surface of a control cabinet arranged on the surface of the coordinator in an attached mode, a plurality of coordination buttons are sequentially arranged on the surface of the touch panel, and a display panel is arranged in the middle of the top ends of the coordination buttons. An outer frame support and a specific assembling support are adopted to achieve combination of embedded surface plate faces, grooves and embedded fans are used for being matched with each other to be used for discharging operation heat of all devices in the low-voltage switch cabinet, and L-shaped supports and square grooves of side walls are adopted to be embedded into a top plate in an attached mode after the positions of the L-shaped supports and the square grooves of the side walls are located.
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Description

Technical Field

[0001] This utility model relates to the field of mechanical technology, specifically a servo wire binding machine for rotor production. Background Technology

[0002] Stator wire binding machines are divided into two types: single-sided stator wire binding machines and double-sided stator wire binding machines, which are suitable for the production of motors for household, industrial, and agricultural use.

[0003] A search revealed a motor coil binding machine with application number CN201920691574.6;

[0004] This utility model discloses a motor coil binding machine, which includes a rubber pad, a height adjustment bolt, and a binding machine body. The rubber pad is connected to the height adjustment bolt, the top of which is connected to the bottom of the binding machine body. A start / stop button and an emergency stop button are located at the top of the binding machine. A binding disc is located in a circular groove at the top of the binding machine body, and a coil sleeve is fixed to the top of the binding disc. A rod sleeve is fixed to the front side of the binding machine body, and a boss is fixed inside the binding machine body with bolts. A drive motor is fixed to the top of the boss. This utility model can automatically bind the motor stator coil, achieving high binding quality, stable operation, low cotton thread damage rate, and a simple structure.

[0005] In the automatic feeding stage of traditional wire binding machines, it is difficult to tighten the wire in the later stage. Moreover, the tightening and pressing of the material in the later stage of copper wire binding is inefficient, which is not conducive to the later tightening and pressing efficiency of copper wire. In addition, the copper wire cannot achieve a more effective feeding effect in the wire binding stage. Utility Model Content

[0006] The purpose of this utility model is to provide a servo wire binding machine for rotor production, so as to solve the problem mentioned in the background art that it is difficult to tighten the wire in the later stage of automatic conveying in traditional wire binding machines. Moreover, the tightening and pressing of the material in the later stage of copper wire binding is not efficient in conveying the copper wire, which is not conducive to the later tightening and pressing efficiency of the copper wire. In addition, there is no more efficient conveying effect in the copper wire conveying and binding stage.

[0007] To achieve the above objectives, this utility model provides the following technical solution: a servo wire binding machine for rotor production, comprising a support mechanism, the support mechanism including an outer frame bracket supported by the ground, square frames installed on both sides of the top of the outer frame bracket, a linear track fitted to the center of the top of the square frame, a linear connecting base provided at the center of the top of the linear track, a protective frame installed at the center of the top of the linear connecting base, a square slot provided at the top of the protective frame, a transmission opening provided at the bottom side of the square slot, a transmission base installed in the center of the side wall of the transmission opening, and a rotating mechanism horizontally installed in the center of the transmission base.

[0008] As a preferred embodiment of this utility model: the rotating mechanism includes a worm gear steering box mounted on the side wall of the transmission base, a regulating roller is installed at the end of the worm gear steering box, a drive motor is installed at one end of the regulating roller, a motor base is installed on the side of the drive motor, and a connecting support rod is provided laterally at the top center of the motor base.

[0009] As a preferred embodiment of this utility model: a drive roller is installed on the side of the motor base, the surface of the drive roller is wound with copper wire, a combing and bonding plate is sleeved in the middle of the drive roller, a deflection roller is hinged to one end of the drive roller, and a protective side plate is provided on the side of the deflection roller.

[0010] As a preferred embodiment of this utility model: a wire feeding mechanism is installed at the end of the protective side plate;

[0011] The transmission mechanism includes an arc-shaped bracket installed on the side of the outer frame support. A connecting gasket is fitted to the top center of the arc-shaped bracket. An access base is horizontally installed at the top center of the connecting gasket. A concave groove is opened at the top of the access base. An adjustment opening is fitted to the center of the groove. A pressing and pushing mechanism is installed at the top center of the adjustment opening.

[0012] As a preferred embodiment of this utility model: the pressing and pushing mechanism includes a plurality of pushing wheels installed on the surface of the regulating opening, a linear bracket is horizontally installed at the top center of the plurality of pushing wheels, and a lifting cylinder is vertically installed on the two edge sidewalls of the top of the linear bracket, and the sidewall of the lifting cylinder is supported by the sidewall of the specified linear bracket.

[0013] As a preferred embodiment of this utility model: a supporting pole is also installed on the bottom side of the access base, and a control base is installed at the bottom of the supporting pole.

[0014] As a preferred embodiment of this utility model: a displacement screw is horizontally installed at the bottom of the outer frame bracket, and an access protrusion is installed at the end of the displacement screw. The bottom of the access protrusion is supported and fixed by the horizontal support rod below.

[0015] Compared with the prior art, the beneficial effects of this utility model are:

[0016] 1) By adopting the outer frame bracket and the rapid assembly stage of the linear track and linear connection base in the square frame stage, the square slot of the corresponding linear connection base is better completed in the later stage. The worm gear steering is controlled by the specific drive motor after being powered on, which controls the rotation of the roller, and finally promotes the unified winding and tightening of the drive roller and the winding copper wire.

[0017] 2) The transverse transmission mechanism and arc-shaped support adopted mainly function to adapt to the connection base by using the padding combination of connecting gaskets. This better improves the rotation and transmission of the rollers used for scheduling on the access base. The control of the rod structure of the access protrusion and transverse support is adopted. When transferring the wire, the steel wire is transmitted according to the corresponding unique screw, using the rod structure of the access protrusion and transverse support. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the structure of this utility model;

[0019] Figure 2 This is a schematic diagram of the transmission mechanism structure of this utility model;

[0020] Figure 3 This is a schematic diagram of the drive motor structure of this utility model;

[0021] Figure 4 This is a schematic diagram of the drive roller structure of this utility model;

[0022] Figure 5 This is a schematic diagram of the protective side plate structure of this utility model.

[0023] In the diagram: 1. Support mechanism; 11. Outer frame bracket; 12. Square frame; 13. Linear track; 14. Linear connection base; 15. Protective frame; 16. Square slot; 17. Transmission opening; 18. Transmission base;

[0024] 2. Rotating mechanism; 21. Worm gear steering box; 22. Adjustment roller; 23. Drive motor; 24. Motor base; 25. Drive roller; 26. Winding copper wire; 27. Combing and bonding plate; 28. Deflection roller; 291. Protective side plate;

[0025] 3. Cable transmission mechanism; 31. Arc-shaped bracket; 32. Connecting gasket; 33. Access base; 34. Concave slot; 35. Adjustment opening;

[0026] 4. Pressing and pushing mechanism; 41. Pushing wheel; 42. Linear support; 43. Lifting cylinder; 44. Lifting pole; 45. Control base; 46. Displacement screw; 47. Connecting protrusion; 48. Lateral support rod. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0028] Please see Figure 1 - Figure 5 This utility model provides a technical solution: a servo wire binding machine for rotor production, including a support mechanism 1. The support mechanism 1 includes an outer frame bracket 11 supported by the ground. Square frames 12 are installed on both sides of the top of the outer frame bracket 11. A linear track 13 is fitted to the middle of the top of the square frame 12. A linear connecting base 14 is provided at the middle of the top of the linear track 13. A protective frame 15 is also installed at the middle of the top of the linear connecting base 14. A square slot 16 is opened on the top of the protective frame 15. A transmission opening 17 is provided on the bottom side of the slot of the square slot 16. A transmission base 18 is installed in the middle of the side wall of the transmission opening 17. A rotating mechanism 2 is horizontally installed in the middle of the transmission base 18.

[0029] In this embodiment: the rotating mechanism 2 includes a worm gear steering box 21 mounted on the side wall of the transmission base 18. A scheduling roller 22 is installed at the end of the worm gear steering box 21. A drive motor 23 is installed at one end of the scheduling roller 22. A motor base 24 is installed on the side of the drive motor 23. A connecting support rod is provided laterally at the top center of the motor base 24.

[0030] The motor base 24 and the specific connecting strut coordinate the rotation between the rotating mechanism 2 during the support process.

[0031] In this embodiment: a drive roller 25 is installed on the side of the motor base 24, a wound copper wire 26 is wound on the surface of the drive roller 25, a combing and bonding plate 27 is sleeved in the middle of the drive roller 25, a deflection roller 28 is hinged to one end of the drive roller 25, and a protective side plate 291 is provided on the side of the deflection roller 28.

[0032] The drive roller 25 and the specific combing and bonding plate 27 are hinged together, and the axial drive of the protective side plate 291 and the deflection roller 28 better achieves the transmission connection to the motor base 24.

[0033] In this embodiment: a wire feeding mechanism 3 is installed at the end of the protective side plate 291;

[0034] The transmission mechanism 3 includes an arc-shaped bracket 31 installed on the side of the outer frame bracket 11. A connecting gasket 32 ​​is fitted to the top center of the arc-shaped bracket 31. An access base 33 is installed horizontally at the top center of the connecting gasket 32. A concave groove 34 is opened at the top of the access base 33. An adjustment opening 35 is fitted to the center of the groove of the concave groove 34. A pressing and pushing mechanism 4 is installed at the top center of the adjustment opening 35.

[0035] The main purpose of the adjustable opening 35 and the pressing and pushing mechanism 4 is to clamp and transmit the copper wire used in the transmission line.

[0036] In this embodiment: the pressing and pushing mechanism 4 includes a plurality of pushing wheels 41 mounted on the surface of the regulating opening 35. A linear bracket 42 is horizontally mounted at the top center of the plurality of pushing wheels 41. A lifting cylinder 43 is also vertically mounted on the two edge sidewalls of the top of the linear bracket 42. The sidewalls of the lifting cylinder 43 are supported by the sidewalls of the designated linear bracket 42.

[0037] After the lifting cylinder 43 and the specific linear support 42 are adapted to each other, the position changes on the lifting and pressing pushing mechanism 4 are further scheduled.

[0038] In this embodiment: a lifting pole 44 is also installed on the bottom side of the access base 33, and a control base 45 is installed at the bottom of the pole body of the lifting pole 44.

[0039] By coordinating the use of the lifting pole 44 and the control base 45, the pressing and moving copper wires on the access base 33 are further controlled.

[0040] In this embodiment: a displacement screw 46 is horizontally installed at the bottom of the outer frame bracket 11, and an access protrusion 47 is installed at the end of the displacement screw 46. The bottom of the access protrusion 47 is supported and fixed to the horizontal support rod 48 below.

[0041] The displacement screw 46 and the connecting protrusion 47 are used to change the position of the structure that rotates and winds the copper wire.

[0042] In practical use, the user first adjusts the frame structure of the protective frame 15 and the transmission base 18 based on the front and rear lifting state of the outer frame bracket 11. During the fine adjustment, the output end is changed by the connection with the rod body of the worm gear steering box 21, and it is connected to the drive motor 23 on the outer wall. After the transmission at the connected output end, the drive roller 25 at one end rotates and moves to control the winding copper wire 26 to achieve rotation. After rotation, the board surface structure of the combing and bonding plate 27 is used to fix it.

[0043] Step 2: After winding, it can be moved;

[0044] At this time, the user moves according to the transmission. After the user moves, the user moves forward and backward at one end of the transmission. At this time, the user moves according to the top end. After moving, the user rotates according to the drive motor 23. In the rotating state, the user rotates through the worm gear steering box 21. During the rotation, the output shaft controls the traction roller of the deflection roller 28. The user moves forward and backward at one end of the roller. During the transfer, the user moves forward and backward according to the pressure of the push wheel 41. During the forward and backward movement, the copper wire is clamped and moved forward and backward.

[0045] The contents not described in detail in this description are existing technologies known to those skilled in the art. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A servo wire binding machine for rotor production, comprising a support mechanism (1), characterized in that, The support mechanism (1) includes an outer frame bracket (11) that supports the ground. A square frame (12) is installed on both sides of the top of the outer frame bracket (11). A linear track (13) is fitted to the middle of the top of the square frame (12). A linear connecting base (14) is provided at the middle of the top of the linear track (13). A protective frame (15) is also installed at the middle of the top of the linear connecting base (14). A square slot (16) is opened on the top of the protective frame (15). A transmission opening (17) is provided on the bottom side of the slot of the square slot (16). A transmission base (18) is installed in the middle of the side wall of the transmission opening (17). A rotating mechanism (2) is installed laterally in the middle of the transmission base (18).

2. The servo wire binding machine for rotor production according to claim 1, characterized in that: The rotating mechanism (2) includes a worm gear steering box (21) mounted on the side wall of the transmission base (18). A scheduling roller (22) is installed at the end of the worm gear steering box (21). A drive motor (23) is installed at one end of the scheduling roller (22). A motor base (24) is installed on the side of the drive motor (23). A connecting support rod is provided laterally at the top center of the motor base (24).

3. A servo wire binding machine for rotor production according to claim 2, characterized in that: A drive roller (25) is installed on the side of the motor base (24). The surface of the drive roller (25) is wound with copper wire (26). A combing and bonding plate (27) is sleeved in the middle of the drive roller (25). A deflection roller (28) is hinged to one end of the drive roller (25). A protective side plate (291) is provided on the side of the deflection roller (28).

4. A servo wire binding machine for rotor production according to claim 3, characterized in that: A wire feeding mechanism (3) is installed at the end of the protective side plate (291); The transmission mechanism (3) includes an arc-shaped bracket (31) installed on the side of the outer frame bracket (11). A connecting gasket (32) is fitted to the top center of the arc-shaped bracket (31). An access base (33) is installed horizontally at the top center of the connecting gasket (32). A concave groove (34) is opened at the top of the access base (33). An adjustment opening (35) is fitted to the center of the groove of the concave groove (34). A pressing and pushing mechanism (4) is installed at the top center of the adjustment opening (35).

5. A servo wire binding machine for rotor production according to claim 4, characterized in that: The pressing and pushing mechanism (4) includes several pushing wheels (41) installed on the surface of the regulating opening (35). A linear bracket (42) is horizontally installed at the top center of the several pushing wheels (41). A lifting cylinder (43) is also vertically installed on the two edge sidewalls of the top of the linear bracket (42). The sidewall of the lifting cylinder (43) is supported by the sidewall of the designated linear bracket (42).

6. A servo wire binding machine for rotor production according to claim 4, characterized in that: A lifting pole (44) is also installed on the bottom side of the access base (33), and a control base (45) is installed at the bottom of the lifting pole (44).

7. A servo wire binding machine for rotor production according to claim 1, characterized in that: A displacement screw (46) is horizontally installed at the bottom of the outer frame bracket (11), and an access protrusion (47) is installed at the end of the displacement screw (46). The bottom of the access protrusion (47) is supported and fixed by the horizontal support rod (48) below.

Citation Information

Patent Citations

  • Motor coil binding machine

    CN209930100U