Machine detection device
By designing a machine detection device that utilizes the tension of the warp yarns and sensor sensing, the problem of accumulated errors when changing warp yarns on the loom is solved. This enables the vertical output and timely replacement of warp yarns, reduces waste and labor intensity, and improves the intelligence level of the loom.
Patent Information
- Application Number
- CN202422927052.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-29
- Publication Date
- 2025-10-31
- Estimated Expiration
- 2034-11-29
AI Technical Summary
Existing looms suffer from cumulative errors when changing warp yarns, leading to warp yarn waste, high labor intensity for workers, and low levels of workshop automation.
A machine detection device is designed. The tension of the warp yarn pulls the sliding guide device to move it above the pay-off device. The sensor detects when the warp yarn is used up and replenishes it in time. The tension adjustment device controls the rotation speed of the tension roller to achieve vertical output and timely replacement of the warp yarn.
It enables vertical output and timely replacement of warp yarns, reduces warp yarn waste, lowers labor intensity, and improves the level of intelligence in the workshop.
Smart Images

Figure CN223495871U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of machine testing technology, and specifically relates to a machine testing device. Background Technology
[0002] During operation, the loom requires constant monitoring of the warp beam's working status, specifically the state where the warp yarns on the beams are depleted. Even with the accurate warp yarn length entered into the loom's electrical control system display during warp beam replacement, accumulated errors due to continuous adjustments in the weaving process and other human factors can compromise the timeliness of warp yarn replacement. This necessitates pre-replacement, resulting in wasted warp yarns and requiring personnel to continuously inspect the remaining warp yarns on the looms throughout the production workshop. This leads to high labor intensity and a low level of automation in the workshop. Utility Model Content
[0003] The technical problem to be solved by this utility model is to provide a machine detection device with a simple structure and convenient and practical use. The sliding guide device is moved by the tension of the warp yarn, so that the sliding guide device moves above the pay-off device to achieve the purpose of vertical output of the warp yarn. At the same time, the sensor detects that the pay-off device has run out of warp yarn and needs to be replenished in time.
[0004] A loom detection device includes a loom frame, a pay-off device, slide bars, sensors, a sliding guide device, and a yarn spool. Several pay-off devices are connected to the loom frame and used to fix the yarn spool. Two slide bars are connected to the loom frame and slidably connected to the sliding guide device. Several sensors are installed on the loom frame and cooperate with the sliding guide device. The sliding guide device includes a carriage, linear bearings, tension rollers, and a tension adjusting device. Two linear bearings are connected to the carriage and slidably connected to two slide bars respectively. Two tension rollers are symmetrically and movably connected to the carriage, and their rotation speed is controlled by the tension adjusting device.
[0005] Preferably, the tension adjusting device includes a bolt, a spring, and a damping block. The slide has a screw hole for the bolt, spring, and damping block to enter, and the damping block in the screw hole is in contact with one end of the tension roller.
[0006] Preferably, one of the tension rollers is provided with two spinning limit rings, and the other tension roller is provided with a groove ring for the spinning limit rings to enter.
[0007] Preferably, a traction plate is connected to the carriage, and the traction plate has traction holes.
[0008] Preferably, a plurality of limiting plates are evenly arranged on the slide bar.
[0009] Preferably, the wire feeding device includes a wire feeding tube, on which a plurality of clamping plate slots are formed on the same horizontal line, clamping plates are hinged in the clamping plate slots, and torsion springs are connected at the hinge points of the clamping plates.
[0010] Preferably, an alarm light is installed on the loom frame on one side of the yarn feeding device.
[0011] Beneficial effects:
[0012] (1) The present invention provides a machine detection device with a simple structure and convenient and practical use. The sliding guide device is moved by the tension of the warp yarn, so that the sliding guide device moves above the pay-off device to achieve the purpose of vertical output of the warp yarn. At the same time, the sensor detects that the pay-off device has run out of warp yarn and needs to be replenished in time.
[0013] (2) The present invention provides a machine inspection device that moves the sliding guide device by the tension of the warp yarn, so as to realize the vertical output of the warp yarn. At the same time, the two ends of the warp yarn on the two yarn drums can be connected in advance to achieve the purpose of changing the warp yarn without stopping the machine.
[0014] (3) The present invention provides a machine detection device that controls the yarn feeding speed of two symmetrical tension rollers through a tension adjustment device to ensure that the warp yarn is taut when it is released, and to avoid the phenomenon of yarn wrapping when the warp yarn is led out. Attached Figure Description
[0015] Figure 1 For the structural schematic diagram of the machine detection device;
[0016] Figure 2 This is a schematic diagram of the sliding guide wire device;
[0017] Figure 3 This is a schematic diagram of the tension roller structure;
[0018] Figure 4 This is a schematic diagram of the tension adjustment device;
[0019] Figure 5 This is a control diagram of the wire feeding device;
[0020] 1-Loom frame, 2-Feed-off device, 21-Feed-off tube, 22-Guard slot, 23-Guard, 3-Slide rod, 4-Sensor, 5-Sliding guide device, 51-Slide frame, 52-Linear bearing, 53-Traction plate, 54-Tension roller, 55-Tension adjusting device, 56-Spinning limit ring, 57-Traction hole, 6-Limiting plate. Detailed Implementation
[0021] The embodiments of this utility model are further described below with reference to the accompanying drawings.
[0022] Example 1
[0023] like Figure 1 As shown; a loom detection device includes a loom frame 1, a pay-off device 2, a slide bar 3, a sensor 4, a sliding guide device 5, and a yarn spool. Several pay-off devices 2 are connected to the loom frame 1 and used to fix the yarn spool. Two slide bars 3 are connected to the loom frame 1 and slidably connected to the sliding guide device 5. Several sensors 4 are installed on the loom frame 1 and cooperate with the sliding guide device 5. The sliding guide device 5 includes a slide frame 51, linear bearings 52, tension rollers 54, and a tension adjusting device 55. Two linear bearings 52 are connected to the slide frame 51 and slidably connected to two slide bars 3 respectively. Two tension rollers 54 are symmetrically and movably connected to the slide frame 51 and their rotation speed is controlled by the tension adjusting device 55. The tension adjusting device 55 includes... Bolts, springs, and damping blocks are provided. The slide 51 has screw holes for the bolts, springs, and damping blocks to enter. The damping blocks in the screw holes are in contact with one end of the tension roller 54. One tension roller 54 has two spinning limit rings 56, and the other tension roller 54 has a groove for the spinning limit rings 56 to enter. A traction plate 53 is connected to the slide 51, and a traction hole 57 is provided on the traction plate 53. Several limit plates 6 are evenly arranged on the slide rod 3. The yarn feeding device 2 includes a yarn feeding tube 21, and several clamping plate slots 22 are provided on the yarn feeding tube 21 at the same horizontal line. Clamping plates 23 are hinged in the clamping plate slots 22, and torsion springs are connected to the hinges of the clamping plates 23. An alarm light is provided on the loom frame 1 on one side of the yarn feeding device 2.
[0024] The warp yarn spool is inserted into the pay-off tube 21 and secured inside by the clamping plate 23 to prevent rotation. The warp yarn is then pulled through the traction hole 57 and between the two symmetrical tension rollers 54, and then drawn into the loom. Specifically, two pay-off devices 2 can be used as a group, or multiple devices can be set as needed. The outer end of the warp yarn on the spool is connected to the inner end of the warp yarn on the adjacent pay-off device 2, so that when the warp yarn on one spool is used up, the next one can be directly connected. During this switching process, the warp yarn becomes taut due to continuous output. The taut warp yarn will cause the linear bearing 52 of the tension adjustment device 55 to slide on the slide rod 3. The tension adjustment device 55 moves until it slides above the yarn reel, so that the warp yarn is vertically led out. This is detected by the sensor 4 when the tension adjustment device 55 moves, at which point the alarm light illuminates, so as to achieve the purpose of timely replacement of the yarn reel. The position of the warp yarn is restricted by the two yarn limiting rings 56 to prevent the warp yarn from being pulled out of the working range of the tension roller 54. By rotating the bolt, the bolt pushes the spring, and the spring pushes the damping block to apply friction to one end of the tension roller 54, so as to control the rotation speed of the tension roller 54 and achieve the purpose of controlling the warp yarn tension. The clamping plate 23 unfolds by the torsion spring, and then the unfolded clamping plate 23 clamps the yarn feeding tube 21 to prevent the yarn feeding tube 21 from rotating when leading out the warp yarn.
[0025] The specific embodiments of this utility model have been described in detail above, but they are merely examples, and this utility model is not limited to the specific embodiments described above. For those skilled in the art, any equivalent modifications and substitutions to this utility model are also within the scope of this utility model. Therefore, all equivalent changes and modifications made without departing from the spirit and scope of this utility model are covered within the scope of this utility model.
Claims
1. A machine testing device, characterized in that: The loom includes a loom frame (1), a pay-off device (2), a slide bar (3), a sensor (4), a sliding guide device (5), and a yarn spool. Several pay-off devices (2) are connected to the loom frame (1) and used to fix the yarn spool. Two slide bars (3) are connected to the loom frame (1) and are slidably connected to the sliding guide device (5). Several sensors (4) are installed on the loom frame (1) and cooperate with the sliding guide device (5). The sliding guide device (5) includes a slide frame (51), a linear bearing (52), a tension roller (54), and a tension adjusting device (55). Two linear bearings (52) are connected to the slide frame (51) and are slidably connected to the two slide bars (3). Two tension rollers (54) are symmetrically and movably connected to the slide frame (51) and their rotation speed is controlled by the tension adjusting device (55).
2. The machine detection device as described in claim 1, characterized in that: The tension adjustment device (55) includes a bolt, a spring and a damping block. The slide (51) has a screw hole for the bolt, spring and damping block to enter. The damping block in the screw hole is in contact with one end of the tension roller (54).
3. The machine detection device as described in claim 2, characterized in that: One of the tension rollers (54) is provided with two spinning limit rings (56), and the other tension roller (54) is provided with a groove ring for the spinning limit rings (56) to enter.
4. The machine detection device as described in claim 3, characterized in that: The carriage (51) is connected to a traction plate (53), and the traction plate (53) has a traction hole (57).
5. The machine testing device as described in claim 4, characterized in that: Several limiting plates (6) are evenly arranged on the slide bar (3).
6. The machine detection device as described in claim 1 or 5, characterized in that: The wire feeding device (2) includes a wire feeding tube (21), and a plurality of card slots (22) are provided on the wire feeding tube (21) on the same horizontal line. Cards (23) are hinged in the card slots (22), and torsion springs are connected at the hinges of the cards (23).
7. The machine detection device as described in claim 6, characterized in that: An alarm light is installed on the loom frame (1) on one side of the pay-off device (2).