Roller mechanism with adjustable spacing
By designing an adjustable roller mechanism and utilizing the transmission connection between the adjusting and tensioning components, the problem of the roller mechanism's fixed position was solved, enabling rapid and stable spacing adjustment and improving the equipment's applicability and work efficiency.
Patent Information
- Application Number
- CN202423015735.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-09
- Publication Date
- 2025-10-31
- Estimated Expiration
- 2034-12-09
AI Technical Summary
The existing roller mechanism has a fixed position and needs to be adjusted by adding or removing shims, which makes adjustment inconvenient and unstable, affecting work efficiency.
An adjustable roller mechanism was designed. Through the cooperation of the adjustment component and the tensioning component, the roller shaft spacing can be quickly adjusted and stably tightened. The mechanism includes the transmission connection of the drive motor, rotating seat, transmission belt, electric push rod, tensioning wheel and lead screw to ensure the stable operation of the roller mechanism.
It enables flexible adjustment of the roller mechanism spacing, improves the applicability and work efficiency of the equipment, avoids the tedious disassembly process, and ensures the stability and tightness after adjustment.
Smart Images

Figure CN223496734U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of roller mechanism technology, and particularly relates to a roller mechanism with adjustable pitch. Background Technology
[0002] The roller mechanism is a cylindrical rotating part in textile machinery that plays a role in feeding, drafting, and outputting. It has the meanings of both roller and shaft. According to its function, it is divided into drafting roller, feeding roller, pressing roller, working roller, etc. Its main function is to draft the yarn and control the yarn tension to make the yarn output uniform.
[0003] However, existing technologies have some problems: existing roller mechanisms are usually fixedly installed on the equipment, and their height needs to be adjusted by adding or removing pads. This method is very inconvenient. Usually, the position is fixed after factory debugging. If adjustment is needed, workers must add rollers to continue the weaving operation, which is very troublesome and has certain limitations. Therefore, we propose a roller mechanism with adjustable spacing. Utility Model Content
[0004] To address the problems existing in the prior art, the purpose of this utility model is to provide a roller mechanism with adjustable spacing. By adjusting the components, it is possible to make convenient adjustments according to different thicknesses of textile threads, thereby increasing the applicability and functionality of the equipment. Furthermore, the simple and quick adjustment method avoids tedious disassembly, improving work efficiency. The tensioning components can prevent the problem of unstable fastening after adjustment, thus improving the stability after adjustment.
[0005] This invention is achieved as follows: an adjustable-pitch roller mechanism, comprising:
[0006] A mounting bracket is provided with a first roller shaft and a second roller shaft on its upper surface, and a drive mechanism is provided on one side of the mounting bracket, the drive mechanism being connected to the first roller shaft and the second roller shaft in a transmission manner;
[0007] The adjustment assembly is provided in two sets, and the two sets of adjustment assemblies are respectively disposed inside the vertical plates on both sides of the mounting frame, with the second roller shaft located between the two sets of adjustment assemblies;
[0008] The tensioning assembly is located on one side of the mounting frame and is connected to both the drive mechanism and the adjustment assembly in a transmission manner.
[0009] Optionally, the drive mechanism includes a drive motor and two sets of rotating seats. One end of the output shaft of the drive motor is located at one end of one set of rotating seats. Each set of rotating seats has a wheel at one end, and a transmission belt is provided between the two sets of rotating wheels.
[0010] Optionally, the adjustment assembly includes an electric push rod, which is disposed on the upper end of one side of the mounting frame. A sliding block is provided at one end of the piston rod of the electric push rod. Sliding grooves are provided on both sides of the mounting frame, and the sliding block is slidably installed inside the sliding groove.
[0011] Optionally, guide grooves are provided on both sides of the inner wall of the slide groove, and guide blocks are fixedly installed on both sides of the sliding block, with the guide blocks slidably installed inside the guide grooves.
[0012] Optionally, the tensioning assembly includes a tensioning wheel and a lead screw. A slot is provided on one side of the mounting bracket, the lead screw is disposed inside the slot, a connecting sleeve is provided on the outer surface of the lead screw, the tensioning wheel is disposed at one end of the connecting sleeve, and one side of the tensioning wheel is in contact with the transmission belt.
[0013] Optionally, the slot is interconnected with the guide slot, a toothed plate is provided on one side of the guide block, and a gear is provided at one end of the lead screw, with the gear meshing with the toothed plate.
[0014] Compared with the prior art, the beneficial effects of this utility model are:
[0015] 1. The adjustment component provided by this utility model allows for convenient adjustment according to different thicknesses of textile threads, increasing the applicability and functionality of the equipment. Furthermore, the simple and quick adjustment method avoids tedious disassembly and improves work efficiency.
[0016] 2. With the tensioning component provided by this utility model, the tensioning component will operate simultaneously when the spacing is adjusted to control the tension of the drive mechanism, so as to avoid loosening and cause the roller mechanism to malfunction. This avoids the problem of unstable fastening and improves the stability after adjustment.
[0017] Other features and advantages of the present invention will become clear from the following detailed description of exemplary embodiments of the present invention with reference to the accompanying drawings. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of the structure provided by this utility model;
[0019] Figure 2 This is a schematic diagram of the mounting bracket provided by this utility model;
[0020] Figure 3 This is a schematic diagram of the adjustment component provided by this utility model;
[0021] Figure 4 This utility model provides Figure 3 Enlarged diagram of point A in the middle.
[0022] In the diagram: 1. Mounting bracket; 2. First roller shaft; 3. Second roller shaft; 4. Adjustment assembly; 401. Electric push rod; 402. Sliding block; 403. Guide block; 404. Gear plate; 5. Drive mechanism; 501. Drive motor; 502. Rotary wheel; 503. Transmission belt; 504. Rotating seat; 6. Tensioning assembly; 601. Tensioning wheel; 602. Lead screw; 603. Connecting sleeve; 604. Gear; 7. Slide groove; 8. Guide groove; 9. Groove opening. Detailed Implementation
[0023] To further understand the utility model content, features and effects of this utility model, the following embodiments are provided, and detailed descriptions are given in conjunction with the accompanying drawings.
[0024] like Figures 1 to 4 As shown in the figure, an adjustable roller mechanism provided by this utility model includes: a mounting frame 1, on the upper surface of which a first roller shaft 2 and a second roller shaft 3 are disposed, and a driving mechanism 5 is disposed on one side of the mounting frame 1, the driving mechanism 5 being drivenly connected to the first roller shaft 2 and the second roller shaft 3; an adjustment component 4, of which two sets are disposed, the two sets of adjustment components 4 being disposed inside the vertical plates on both sides of the mounting frame 1, and the second roller shaft 3 being located between the two sets of adjustment components 4; and a tensioning component 6, disposed on one side of the mounting frame 1, the tensioning component 6 being drivenly connected to both the driving mechanism 5 and the adjustment component 4.
[0025] Specifically, such as Figure 1 As shown, the first roller shaft 2 remains stationary. The second roller shaft 3 can be adjusted by simultaneously activating the adjustment components 4. Both adjustment components 4 simultaneously drive the two ends of the second roller shaft 3 to slide above the mounting bracket 1, thereby adjusting the distance between the first roller shaft 2 and the second roller shaft 3. This allows for convenient adjustment according to different thicknesses of textile threads, increasing the applicability and functionality of the equipment. Furthermore, the simple and quick adjustment method avoids tedious disassembly and improves work efficiency.
[0026] During the adjustment process, the sliding of the adjusting component 4 will drive the tensioning component 6 to move synchronously. The tensioning component 6 controls the tension of the drive mechanism 5. After the adjustment is completed, the drive mechanism 5 is started, and the drive mechanism 5 can normally provide power to the first roller shaft 2 and the second roller shaft 3, thereby avoiding the problem of unstable fastening and improving the stability during use.
[0027] Furthermore, the drive mechanism 5 includes a drive motor 501 and two sets of rotating seats 504. One end of the output shaft of the drive motor 501 is located at one end of one set of rotating seats 504. One end of each set of rotating seats 504 is provided with a wheel 502, and a transmission belt 503 is provided between the two sets of rotating wheels 502.
[0028] Specifically, such as Figure 1and Figure 3 As shown, when the drive motor 501 is started, the two sets of rotating seats 504 are rotated simultaneously through the cooperation of the two sets of rotating wheels 502 and the transmission belt 503, thereby driving the first roller shaft 2 and the second roller shaft 3 at the same time, thus achieving the effect of convenient use.
[0029] Furthermore, the adjustment component 4 includes an electric push rod 401, which is located on the upper side of the mounting frame 1. A sliding block 402 is provided at one end of the piston rod of the electric push rod 401. Slide grooves 7 are provided on both sides of the mounting frame 1, and the sliding block 402 is slidably installed inside the slide grooves 7.
[0030] Specifically, such as Figures 1 to 3 As shown, the electric push rod 401 is activated to make the sliding block 402 slide up and down inside the slide groove 7, thereby moving the second roller shaft 3 up and down, thus adjusting the distance between the first roller shaft 2 and the second roller shaft 3. This avoids the need for workers to manually add roller shafts and improves the convenience of adjustment.
[0031] Furthermore, guide grooves 8 are provided on both sides of the inner wall of the slide groove 7, and guide blocks 403 are fixedly installed on both sides of the sliding block 402, with the guide blocks 403 slidably installed inside the guide grooves 8.
[0032] Specifically, such as Figure 2 and Figure 3 As shown, during the sliding process of the sliding block 402 in the sliding groove 7, the guide blocks 403 on both sides slide inside the guide groove 8 to limit the sliding block 402, so that the sliding trajectory of the sliding block 402 can only move up and down, thereby achieving stability during adjustment and avoiding deviation.
[0033] Furthermore, the tensioning assembly 6 includes a tensioning wheel 601 and a lead screw 602. A slot 9 is provided on one side of the mounting bracket 1. The lead screw 602 is disposed inside the slot 9. A connecting sleeve 603 is provided on the outer surface of the lead screw 602. The tensioning wheel 601 is disposed at one end of the connecting sleeve 603. One side of the tensioning wheel 601 is in contact with the transmission belt 503.
[0034] Specifically, such as Figure 3 and Figure 4 As shown, by means of the design of the tensioning wheel 601 being in contact with the transmission belt 503, the tensioning wheel 601 controls the tension of the transmission belt 503. When the transmission belt 503 shrinks with the first roller shaft 2 and the second roller shaft 3, and the center distance of the transmission belt 503 cannot be adjusted, the transmission belt 503 will become loose. In this way, the connecting sleeve 603 is driven to slide to one end by the lead screw 602 to tighten the transmission belt 503, so as to avoid the situation of looseness, which would cause the driving effect to fail after adjustment.
[0035] Furthermore, the slot 9 and the guide slot 8 are interconnected so as not to affect the transmission effect. A toothed plate 404 is provided on one side of the guide block 403, and a gear 604 is provided on one end of the lead screw 602. The gear 604 meshes with the toothed plate 404.
[0036] Specifically, such as Figures 1 to 4 As shown, the guide block 403 slides up and down in the guide groove 8, and the toothed plate 404 on one side of the guide block 403 slides accordingly. When the toothed plate 404 slides up and down, it drives the gear 604 to rotate, thereby driving the lead screw 602 to operate and causing the tension wheel 601 to slide. Thus, when the spacing is adjusted, the tension wheel 601 slides at the same time to limit the tightness of the transmission belt 503, avoid loosening, and prevent the roller mechanism from operating normally, thereby improving the stability after adjustment.
[0037] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A roller mechanism with adjustable pitch, characterized in that, include: Mounting bracket (1), the upper surface of the mounting bracket (1) is provided with a first roller shaft (2) and a second roller shaft (3), and a driving mechanism (5) is provided on one side of the mounting bracket (1), the driving mechanism (5) is connected to the first roller shaft (2) and the second roller shaft (3) in a transmission connection; Adjustment component (4), the adjustment component (4) is provided in two sets, the two sets of adjustment components (4) are respectively provided inside the vertical plates on both sides of the mounting frame (1), and the second roller shaft (3) is located between the two sets of adjustment components (4); Tensioning assembly (6) is disposed on one side of mounting bracket (1), and the tensioning assembly (6) is connected to the drive mechanism (5) and the adjustment assembly (4) in a transmission manner.
2. The adjustable-pitch roller mechanism according to claim 1, characterized in that: The drive mechanism (5) includes a drive motor (501) and two sets of rotating seats (504). One end of the output shaft of the drive motor (501) is located at one end of one set of rotating seats (504). One end of each set of rotating seats (504) is provided with a wheel (502), and a transmission belt (503) is provided between the two sets of rotating wheels (502).
3. The adjustable-pitch roller mechanism according to claim 2, characterized in that: The adjustment component (4) includes an electric push rod (401), which is located on the upper side of the mounting frame (1). A sliding block (402) is provided at one end of the piston rod of the electric push rod (401). Sliding grooves (7) are provided on both sides of the mounting frame (1), and the sliding block (402) is slidably installed inside the sliding groove (7).
4. The adjustable-pitch roller mechanism according to claim 3, characterized in that: Guide grooves (8) are provided on both sides of the inner wall of the slide groove (7), and guide blocks (403) are fixedly installed on both sides of the sliding block (402). The guide blocks (403) are slidably installed inside the guide grooves (8).
5. The adjustable-pitch roller mechanism according to claim 4, characterized in that: The tensioning assembly (6) includes a tensioning wheel (601) and a lead screw (602). The mounting bracket (1) has a slot (9) on one side. The lead screw (602) is located inside the slot (9). A connecting sleeve (603) is provided on the outer surface of the lead screw (602). The tensioning wheel (601) is located at one end of the connecting sleeve (603). One side of the tensioning wheel (601) is in contact with the transmission belt (503).
6. The adjustable-pitch roller mechanism according to claim 5, characterized in that: The slot (9) communicates with the guide slot (8), a toothed plate (404) is provided on one side of the guide block (403), and a gear (604) is provided at one end of the lead screw (602). The gear (604) meshes with the toothed plate (404).