Conductive yarn soaking device

By installing sliding supports and water-repellent components in the wetting tank, the problem of uneven wetting of conductive yarns was solved, achieving uniform wetting of conductive yarns and improving production quality.

CN223496829UActive Publication Date: 2025-10-31ANHUI HEYING NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202422540854.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-21
Publication Date
2025-10-31
Estimated Expiration
2034-10-21

AI Technical Summary

Technical Problem

Traditional wetting equipment cannot ensure that all parts of the conductive yarn are evenly wetted, resulting in uneven conductivity and affecting production quality.

Method used

A sliding bracket is used to drive the water-dispensing component and the water-stirring plate to move back and forth in the soaking tank. The water-dispensing plate and the water-stirring plate promote the flow of liquid and ensure that the yarn is evenly soaked.

Benefits of technology

This achieves uniform wetting of the conductive yarn, improving production quality and efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a conductive yarn soaking device, and particularly relates to the technical field of yarn processing, the conductive yarn soaking device comprises a pair of conveying rollers which are rotatably installed on the front side and the rear side of the top of a soaking pool, and a supporting frame is fixedly installed at the position, between the two pairs of conveying rollers, of the top of the soaking pool. Guide rollers are rotatably installed at the positions, corresponding to the two sides of the supporting frame, of the inner side of the soaking pool, a sliding support capable of reciprocating front and back is slidably installed at the position, corresponding to the lower portion of the supporting frame, of the inner side of the soaking pool, and a water stirring assembly is installed on the inner side of the sliding support; the water stirring assembly is matched with a sliding bracket which reciprocates back and forth and is used for stirring liquid in the soaking pool; the sliding support drives the water stirring assembly to reciprocate back and forth on the inner side of the soaking pool, so that the water stirring assembly is promoted to stir liquid above and below the conductive yarn between the two pairs of conveying rollers and the two guide rollers, and the liquid forms water flow to flow on the outer surface of the conductive yarn; and the flowing liquid is promoted to uniformly soak the conductive yarns.
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Description

Technical Field

[0001] This utility model relates to the field of yarn processing technology, specifically to a conductive yarn wetting device. Background Technology

[0002] Patent publication number CN203683975U discloses a device for continuous processing of conductive yarn. Along the yarn running direction, a traction roller, a wet pressure roller, a first dry pressure roller, an immersion roller, a second dry pressure roller, a friction traction wheel, a tensioner, a yarn guiding device, and a yarn winding roller are arranged sequentially. The wet pressure roller is placed in an aniline tank; the immersion roller is placed in a reaction liquid tank; the first dry pressure roller is located between the aniline tank and the reaction liquid tank; the second dry pressure roller is located between the reaction liquid tank and the friction traction wheel; a yarn storage container is placed between the friction traction wheel and the tensioner; the reaction liquid tank is connected to the reaction liquid storage tank via a conduit; a flow regulating switch is installed on the conduit. Yarn produced using this device can be made into textiles or fiber-reinforced composite materials with antistatic, conductive, and electromagnetic shielding functions, and can be applied in clothing, industrial applications, personal protective equipment, military, electronics, petrochemicals, and machinery.

[0003] Traditional impregnation equipment often fails to ensure that all parts of the yarn are evenly impregnated. When using a simple impregnation tank, the movement of the yarn within the tank often results in some areas having excessive contact with the impregnation liquid while others have insufficient contact. This leads to uneven conductivity along the length of the yarn, affecting the production quality of conductive yarn. Utility Model Content

[0004] The purpose of this invention is to provide a device for wetting conductive yarn.

[0005] The technical problem solved by this utility model is that uneven wetting of conductive yarn will affect the production quality of conductive yarn.

[0006] This utility model can be achieved through the following technical solution: a pair of conveying rollers are rotatably installed on the front and rear sides of the top of the soaking tank; a support frame is fixedly installed on the top of the soaking tank between the two pairs of conveying rollers; guide rollers are rotatably installed on both sides of the support frame on the inside of the soaking tank; a sliding bracket that can move back and forth is slidably installed on the inside of the soaking tank below the support frame; a water-dispersing component is installed on the inside of the sliding bracket; the water-dispersing component, together with the back-and-forth sliding bracket, is used to agitate the liquid in the soaking tank.

[0007] A further technical improvement of this utility model is that the outer peripheral wall of the guide roller is provided with several equally spaced dividing grooves.

[0008] Furthermore, the structure that causes the sliding bracket to move back and forth includes a push-pull plate rotatably mounted on the bottom of the top plate of the support frame, and a second sliding groove is provided on the top of the sliding bracket, with the end of the push-pull plate away from the pivot axis slidably connected to the sliding groove.

[0009] Furthermore, the water-repelling assembly includes an upper mounting frame and a lower mounting frame that are slidably installed on the inner side of the sliding bracket. Multiple water-repelling plates that are evenly distributed are fixedly installed on the inner side of both the upper and lower mounting frames. A sliding groove is provided on both sides of the mounting frame. A rotating plate is rotatably installed on the inner side wall of the sliding bracket at the position between the two mounting frames. The two ends of the rotating plate are slidably connected to one side of the two mounting frames respectively through the two sliding grooves.

[0010] Furthermore, a screw rod is threaded through the top of the sliding bracket, the bottom end of the screw rod is rotatably connected to the top of the upper mounting frame, and a throttle handle is fixedly installed at the top of the screw rod.

[0011] Furthermore, a support frame is fixedly installed at the bottom of the sliding bracket, and several equally spaced water-stirring plates are rotatably installed inside the support frame.

[0012] Compared with the prior art, the present invention has the following beneficial effects:

[0013] 1. This application uses a sliding bracket to drive the water-repelling component to reciprocate back and forth horizontally inside the soaking tank, thereby causing the water-repelling component to move the liquid above and below the conductive yarn installed between the two pairs of conveying rollers and the two guide rollers, so that the liquid forms a water flow on the outer surface of the conductive yarn, causing the flowing liquid to evenly wet the conductive yarn.

[0014] 2. This application uses a sliding bracket to drive the support frame to reciprocate back and forth, causing several water-stirring plates to rotate under the action of the liquid and exert a reaction force on the liquid, thereby stirring the liquid in the soaking tank and promoting the flow of the liquid in the soaking tank, so as to improve the soaking efficiency of the conductive yarn. Attached Figure Description

[0015] To facilitate understanding by those skilled in the art, the present invention will be further described below with reference to the accompanying drawings.

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0017] Figure 2 This is a schematic diagram showing the position of the sliding bracket of this utility model;

[0018] Figure 3 This is a side sectional view of the overall structure of this utility model.

[0019] In the diagram: 1. Wetting tank; 2. Conveyor roller; 3. Support frame; 4. Guide roller; 5. Dividing trough; 6. Sliding bracket;

[0020] 7. Water-dispelling assembly; 71. Upper mounting frame; 72. Lower mounting frame; 73. Water-dispelling plate; 74. Slide chute one; 75. Rotating plate;

[0021] 8. Support frame; 9. Stirring plate; 10. Push-pull plate; 11. Slide groove two; 12. Screw. Detailed Implementation

[0022] To further illustrate the technical means and effects adopted by this utility model in order to achieve the intended utility model purpose, the following detailed description of the specific implementation methods, structure, features and effects of this utility model is provided in conjunction with the accompanying drawings and preferred embodiments.

[0023] Please see Figure 1-3 As shown, this embodiment provides a conductive yarn wetting device, including a wetting tank 1. A pair of conveying rollers 2 are rotatably installed on the front and rear sides of the top of the wetting tank 1. A drive motor is installed on the wetting tank 1 to drive the rear conveying rollers 2 of the wetting tank 1 to rotate. A support frame 3 is fixedly installed at the top of the wetting tank 1 between the two pairs of conveying rollers 2. Guide rollers 4 are rotatably installed on the inner side of the wetting tank 1 corresponding to the two sides of the support frame 3. Several equally spaced dividing grooves 5 are opened on the outer peripheral wall of the guide rollers 4. By placing multiple conductive yarns in several dividing grooves 5 respectively, multiple conductive yarns can be prevented from tangling together. A sliding bracket 6 is slidably installed on the inner side of the wetting tank 1 corresponding to the position below the support frame 3. A water-repelling component 7 is installed on the inner side of the sliding bracket 6. A support frame 8 is fixedly installed at the bottom of the sliding bracket 6. Several equally spaced water-stirring plates 9 are rotatably installed on the inner side of the support frame 8.

[0024] When the sliding support 6 moves back and forth horizontally along the inner side of the soaking tank 1, the sliding support 6 will drive several stirring plates 9 to move synchronously through the support frame 8. At the same time, the liquid in the soaking tank 1 will cause the stirring plates 9 to rotate, thereby stirring the water flow in the soaking tank 1 and promoting the flow of liquid in the soaking tank 1.

[0025] The water-repelling component 7 includes an upper mounting frame 71 and a lower mounting frame 72 that are parallel to each other and are slidably installed on the inner side of the sliding bracket 6. Multiple water-repelling plates 73 that are evenly distributed are fixedly installed on the inner side of the upper mounting frame 71 and the lower mounting frame 72. Sliding grooves 74 are opened on both sides of the mounting frame 71. A rotating plate 75 is rotatably installed on the inner side wall of the sliding bracket 6 at the position between the two mounting frames 71. The two ends of the rotating plate 75 are slidably connected to one side of the two mounting frames 71 respectively through the two sliding grooves 74.

[0026] When the upper mounting frame 71 moves vertically downward, it will drive the rotating plate 75 to rotate, so that the rotating plate 75 drives the lower mounting frame 72 to move towards it, thereby causing the upper mounting frame 71 and the lower mounting frame 72 to move closer to each other. At the same time, the two ends of the rotating plate 75 will slide in the two slide grooves 74 respectively to correct the positional relationship between the rotating plate 75 and the upper mounting frame 71 and the lower mounting frame 72. Conversely, it will cause the upper mounting frame 71 and the lower mounting frame 72 to move away from each other.

[0027] A push-pull plate 10 is rotatably mounted on the bottom of the top plate of the support frame 3. A drive motor for driving the push-pull plate 10 to rotate is mounted on the support frame 3. A slide groove 11 is opened on the top of the sliding bracket 6. The end of the push-pull plate 10 away from the rotating shaft is slidably connected to the slide groove 11. A screw 12 is threadedly connected through the top of the sliding bracket 6. The bottom end of the screw 12 is rotatably connected to the top of the upper mounting frame 71. A handle is fixedly mounted on the top of the screw 12. The handle is designed to facilitate the operator to manually rotate the screw 12.

[0028] When the push-pull plate 10 rotates, it will drive the sliding bracket 6 to move back and forth horizontally through the slide groove. At the same time, the end of the push-pull plate 10 away from the rotating shaft will slide in the slide groove 11 to correct the distance between the push-pull plate 10 and the sliding bracket 6. When the screw 12 rotates clockwise, it will drive the upper mounting frame 71 to move vertically upward, and vice versa.

[0029] In use, the screw 12 is rotated counterclockwise to move the upper mounting frame 71 and the lower mounting frame 72 away from each other. Then, the conductive yarn passes sequentially between a pair of conveyor rollers 2 at the front of the wetting tank 1, the bottom of the two guide rollers 4, and a pair of conveyor rollers 2 at the rear of the wetting tank 1. At this point, the conductive yarn is constrained by the two guide rollers 4 at the center position between the upper mounting frame 71 and the lower mounting frame 72. Then, the screw 12 is rotated clockwise to move the upper mounting frame 71 and the lower mounting frame 72 closer together, thereby causing the upper mounting frame 71 and the lower mounting frame 72 to respectively drive several water-dispensing plates 7. 3. Approaching the top and bottom of the conductive yarn, the push-pull plate 10 drives the sliding bracket 6 to slide back and forth, thereby causing the sliding bracket 6 to drive the water-repelling component 7 to move synchronously. This causes several water-repelling plates 73 on the upper mounting frame 71 and the lower mounting frame 72 to respectively repel the water flow above and below the conductive yarn, so that the liquid in the wetting tank 1 evenly wets the conductive yarn and improves the wetting efficiency of the conductive yarn. When the conductive yarn is evenly wetted, the conveying roller 2 on the rear side of the wetting tank 1 is rotated, thereby driving the conductive yarn to the rear side of the wetting tank 1 to convey the wetted conductive yarn to the next process.

[0030] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any way. Although the present utility model has been disclosed above with reference to a preferred embodiment, it is not intended to limit the present utility model. Any person skilled in the art can make some modifications or alterations to the above-disclosed technical content to create equivalent embodiments without departing from the scope of the present utility model. Any simple modifications, equivalent changes and alterations made to the above embodiments based on the technical essence of the present utility model without departing from the scope of the present utility model shall still fall within the scope of the present utility model.

Claims

1. A conductive yarn wetting device, comprising a pair of conveying rollers (2) rotatably mounted on the front and rear sides of the top of a wetting tank (1), characterized in that: A support frame (3) is fixedly installed at the top of the soaking tank (1) between two pairs of conveying rollers (2). Guide rollers (4) are rotatably installed on both sides of the support frame (3) on the inner side of the soaking tank (1). A sliding bracket (6) that can move back and forth is slidably installed on the inner side of the soaking tank (1) below the support frame (3). A water-dispelling component (7) is installed on the inner side of the sliding bracket (6). The water-dispelling component (7) works with the sliding bracket (6) to dispel the liquid in the soaking tank (1).

2. The conductive yarn wetting device according to claim 1, characterized in that, The outer peripheral wall of the guide roller (4) is provided with several equally spaced dividing grooves (5).

3. The conductive yarn wetting device according to claim 1, characterized in that, The structure that causes the sliding bracket (6) to move back and forth includes a push-pull plate (10) that is rotatably installed at the bottom of the top plate of the support frame (3), and a second sliding groove (11) is provided on the top of the sliding bracket (6). The end of the push-pull plate (10) away from the rotating shaft is slidably connected to the sliding groove.

4. The conductive yarn wetting device according to claim 1, characterized in that, The water-repelling component (7) includes an upper mounting frame (71) and a lower mounting frame (72) that are parallel to each other and are slidably installed on the inner side of the sliding bracket (6). Multiple water-repelling plates (73) that are evenly distributed are fixedly installed on the inner side of the upper mounting frame (71) and the lower mounting frame (72). Sliding grooves (74) are provided on both sides of the mounting frame. A rotating plate (75) is rotatably installed on the inner wall of the sliding bracket (6) at the position between the two mounting frames. The two ends of the rotating plate (75) are slidably connected to one side of the two mounting frames respectively through the two sliding grooves (74).

5. The conductive yarn wetting device according to claim 4, characterized in that, The top of the sliding bracket (6) is threaded with a screw (12), the bottom end of the screw (12) is rotatably connected to the top of the upper mounting frame (71), and a throttle is fixedly installed on the top of the screw (12).

6. The conductive yarn wetting device according to claim 1, characterized in that, The bottom of the sliding bracket (6) is fixedly installed with a support frame (8), and a number of equally spaced water stirring plates (9) are rotatably installed on the inner side of the support frame (8).

Citation Information

Patent Citations

  • Device for preparing conductive polymer composite fabric by interfacial polymerization

    CN203683975U