Steam box for textile printing and dyeing
By introducing drying and conveying mechanisms into the steaming oven, the problems of uneven color heating and incomplete drying caused by inconsistent temperature are solved, achieving uniform drying and efficient transportation of textiles and improving dyeing efficiency.
Patent Information
- Application Number
- CN202422995957.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-05
- Publication Date
- 2025-10-31
- Estimated Expiration
- 2034-12-05
AI Technical Summary
The temperature of existing textile printing and dyeing steamers is not constant, resulting in uneven heating of colors. During the drying process, the products cannot be dried completely. Water drips during the drying process, and the clamping force needs to be adjusted to accommodate products of different thicknesses, which affects the efficiency of use.
A steaming box including a drying mechanism and a transport mechanism was designed. The drying mechanism consists of a storage plate, a discharge pipe, a drying pipe, a heating net, a heating box, an air inlet, a fan, a fixing plate, an exhaust port, and a dustproof net. It solves the problem of uneven drying by circulating air and secondary drying. The transport mechanism consists of a fixed shell, a spiral rod, a threaded sleeve, a slide, an adjusting roller, a drive motor, etc., to achieve uniform clamping and transport of textiles.
It enables uniform drying and transportation of textiles, avoids damage to the steamer from water droplets, and improves efficiency and product quality.
Smart Images
Figure CN223496840U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of printing and dyeing technology, and in particular to a steamer for textile printing and dyeing. Background Technology
[0002] Dyeing and finishing, also known as printing and finishing, is a processing method and a general term encompassing pretreatment, dyeing, printing, finishing, washing, etc. The undergraduate major of dyeing and finishing has been merged into the major of light chemical engineering. As early as the Neolithic Age, six or seven thousand years ago, our ancestors were able to dye linen red with hematite powder. Primitive tribes living in the Nuomuhong area of the Qaidam Basin in Qinghai Province could dye wool in colors such as yellow, red, brown, and blue, and weave woolen cloth with colored stripes. During the Shang and Zhou Dynasties, dyeing technology continued to improve. In the palace workshops, there were dedicated officials to manage dyeing materials and dyeing production, and the range of colors produced also increased. By the Han Dynasty, dyeing technology had reached a fairly high level. During the printing and dyeing process, the temperature of the steaming box was mostly not constant, which led to uneven heating of the colors and affected the quality of the products. Therefore, there is a particular need for a steaming box for textile printing and dyeing.
[0003] However, the temperature of existing textile printing and dyeing steamers is mostly not constant during the printing and dyeing process, resulting in uneven heating of the colors. During the drying process, the products cannot be dried evenly. Water droplets will fall during the drying process and need to be collected to prevent damage to the steamer. At the same time, the thickness of the products varies, so the clamping force needs to be adjusted. The inside of the steamer also needs to be transported to ensure even heating, which affects the efficiency of use. Utility Model Content
[0004] The purpose of this utility model is to provide a steaming box for textile printing and dyeing, in order to solve the problems mentioned in the background art. In the process of printing and dyeing, the temperature of the existing steaming box for textile printing and dyeing is mostly not constant, resulting in uneven heating of the color. In addition, the product cannot be dried evenly during the drying process. Water droplets will fall during the drying process and need to be collected to prevent damage to the steaming box. At the same time, the thickness of the product is different, so the clamping force needs to be adjusted. The inside of the steaming box also needs to be transported to ensure even heating, which affects the efficiency of use.
[0005] To achieve the above objectives, the present invention provides the following technical solution: a steaming box for textile printing and dyeing, comprising a steaming box shell, a drying mechanism provided on the inner surface of the steaming box shell, and a transport mechanism provided on one side surface of the steaming box shell;
[0006] The drying mechanism includes a storage plate, a discharge pipe, a drying pipe, a heating grid, a heating box, an air inlet, a fan, a fixing plate, an exhaust vent, and a dustproof net. The storage plate is fixedly connected to the inner surface of the steam box shell, and the discharge pipe is fixedly connected to one side surface of the storage plate. The drying pipe is installed on the inner surface of the steam box shell, and the heating grid is installed on one side surface of the steam box shell. The heating box is fixedly connected to the upper surface of the steam box shell, and an air inlet is opened on one side surface of the heating box. A fan is installed on the inner surface of the heating box, and a fixing plate is fixedly connected to the inner surface of the heating box. An exhaust vent is opened on one side surface of the fixing plate, and a dustproof net is fixedly connected to one side surface of the exhaust vent.
[0007] Preferably, the transport mechanism includes a fixed shell, a spiral rod, a threaded sleeve, a chute, an adjusting roller, a first drive motor, a protective shell, a transport roller, a baffle, a second drive motor, and a drive roller. The fixed shell is fixedly connected to one side surface of the steamer shell. A spiral rod is installed on the inner surface of the fixed shell. A threaded sleeve is slidably connected to the outer surface of the spiral rod. A chute is formed on one side surface of the fixed shell. An adjusting roller is fixedly connected to one side surface of the threaded sleeve. The first drive motor is fixedly connected to the upper surface of the spiral rod. A protective shell is installed on the outer surface of the first drive motor. A transport roller is rotatably connected to the inner surface of the steamer shell. A baffle is fixedly connected to one side surface of the steamer shell. The second drive motor is installed on one side surface of the transport roller. A drive roller is fixedly connected to one side surface of the second drive motor.
[0008] Preferably, the drying tubes are arranged symmetrically about the central axis of the heating box, and the air inlets are opened at equal intervals on one side surface of the heating box.
[0009] Preferably, the fans are evenly spaced on one side surface of the heating box, and the exhaust vents are evenly spaced on one side surface of the fixed plate.
[0010] Preferably, the helical rod and the threaded sleeve form a rotating structure, and the chute is symmetrically arranged with respect to the central axis of the adjusting roller.
[0011] Preferably, the first drive motor and the screw rod form a rotating structure, and the transport rollers are evenly distributed on the inner surface of the steamer shell.
[0012] Preferably, the baffle is symmetrically arranged about the central axis of the drive roller, and the drive roller and the second drive motor form a rotating structure.
[0013] Compared with the prior art, the beneficial effects of this utility model are as follows: This textile dyeing and printing steamer, through the arrangement of a collection plate, discharge pipe, drying pipe, heating mesh, heating chamber, air inlet, fan, fixing plate, exhaust vent, and dustproof net, allows for efficient drying of textiles inside the steamer shell. First, the fan is activated, blowing air from inside the heating chamber towards the fixing plate. Then, the exhaust vent on the fixing plate blows air towards the heating mesh. Simultaneously, the dustproof net prevents dust from entering the heating mesh and causing damage. The heat generated by the heating mesh dries the textiles on the transport roller surface. The air inlet draws external air into the heating chamber, creating a circulating airflow that facilitates fan operation. The drying pipe is then activated, generating heat to further dry the textiles on the transport roller surface. During the drying process, the textiles drip moisture due to heat. The collection plate collects the dripping moisture, and the discharge pipe drains the water from the collection plate, thus drying the textiles inside the steamer shell. This solves the drying problem. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the overall appearance and structure of the present utility model;
[0015] Figure 2 This is a schematic diagram of the structure of the drying tube and heating grid used in conjunction with this utility model;
[0016] Figure 3 This is a schematic diagram of the structure of the exhaust vent and dustproof net used in conjunction with this utility model;
[0017] Figure 4 This is a schematic diagram of the structure of the screw rod and threaded sleeve used in this utility model.
[0018] Figure 5 This is a schematic diagram of the structure of the baffle and drive roller used in conjunction with this utility model.
[0019] In the diagram: 1. Steamer outer shell; 2. Drying mechanism; 201. Storage plate; 202. Discharge pipe; 203. Drying pipe; 204. Heating net; 205. Heating box; 206. Air inlet; 207. Fan; 208. Fixing plate; 209. Exhaust vent; 210. Dustproof net; 3. Transport mechanism; 301. Fixing shell; 302. Spiral rod; 303. Threaded sleeve; 304. Slide groove; 305. Adjusting roller; 306. First drive motor; 307. Protective shell; 308. Transport roller; 309. Baffle; 310. Second drive motor; 311. Drive roller. Detailed Implementation
[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0021] Please see Figure 1-5 This utility model provides a technical solution: a steaming box for textile printing and dyeing, including a steaming box shell 1, a drying mechanism 2 provided on the inner surface of the steaming box shell 1, and a transport mechanism 3 provided on one side surface of the steaming box shell 1.
[0022] The drying mechanism 2 includes a storage plate 201, a discharge pipe 202, a drying pipe 203, a heating net 204, a heating box 205, an air inlet 206, a fan 207, a fixing plate 208, an exhaust port 209, and a dustproof net 210. The storage plate 201 is fixedly connected to the inner surface of the steam oven shell 1, and the discharge pipe 202 is fixedly connected to one side surface of the storage plate 201. The drying pipe 203 is installed on the inner surface of the steam oven shell 1, and the heating net 204 is installed on one side surface of the steam oven shell 1. The top of the steam oven shell 1... A heating box 205 is fixedly connected to the surface of the heating box 205. An air inlet 206 is provided on one side of the heating box 205. A fan 207 is installed on the inner surface of the heating box 205. A fixing plate 208 is fixedly connected to the inner surface of the heating box 205. An exhaust port 209 is provided on one side of the fixing plate 208. A dustproof net 210 is fixedly connected to one side of the exhaust port 209. The heating box 205, air inlet 206, and fan 207 are connected to the heating box 205. 7. The installation of the fixing plate 208, exhaust vent 209, and dustproof net 210 is as follows: During use, when it is necessary to dry the textiles inside the outer shell 1 of the steaming chamber, the fan 207 is first turned on. The fan 207 blows the air inside the heating chamber 205 towards the fixing plate 208. Then, the exhaust vent 209 on the surface of the fixing plate 208 blows the air towards the heating net 204. At the same time, the dustproof net 210 prevents dust from entering the heating net 204 and causing damage. Thus, the heat generated by the heating net 204 heats the textiles on the surface of the transport roller 308. The drying process is carried out by the air inlet 206, which directs external airflow into the heating box 205 to form a circulating airflow, facilitating the blowing of the fan 207. The drying tube 203 is activated, and heat is generated through the drying tube 203 to perform secondary drying on the textiles on the surface of the transport roller 308. During the drying process, the textiles will drip due to the heat. The dripping water is collected by the collection plate 201, and then the water inside the collection plate 201 is discharged through the discharge pipe 202, thereby drying the textiles inside the outer shell 1 of the steamer.
[0023] Furthermore, the transport mechanism 3 includes a fixed shell 301, a screw rod 302, a threaded sleeve 303, a chute 304, an adjusting roller 305, a first drive motor 306, a protective shell 307, a transport roller 308, a baffle 309, a second drive motor 310, and a drive roller 311. The fixed shell 301 is fixedly connected to one side surface of the steamer shell 1. The screw rod 302 is installed on the inner surface of the fixed shell 301, and the threaded sleeve 303 is slidably connected to the outer surface of the screw rod 302. A chute 304 is formed on one side surface of the fixed shell 301, and the threaded sleeve 303... An adjusting roller 305 is fixedly connected to one side surface of the steamer shell 1. A first drive motor 306 is fixedly connected to the upper surface of the screw rod 302. A protective shell 307 is installed on the outer surface of the first drive motor 306. A transport roller 308 is rotatably connected to the inner surface of the steamer shell 1. A baffle 309 is fixedly connected to one side surface of the steamer shell 1. A second drive motor 310 is installed on one side surface of the transport roller 308. A drive roller 311 is fixedly connected to one side surface of the second drive motor 310. The steamer shell 1 is connected to a fixed shell 301, a screw rod 302, a threaded sleeve 303, and a sliding groove 307. 04. Adjusting roller 305, first drive motor 306, protective shell 307, conveying roller 308, baffle 309, second drive motor 310, and drive roller 311, in use, when transporting textiles inside the steamer shell 1, the first drive motor 306 is started first. The protective shell 307 prevents external damage to the first drive motor 306. The first drive motor 306 drives the spiral rod 302 inside the fixed shell 301 to rotate. Then, the spiral rod 302 drives the threaded sleeve 303 for adjustment. At the same time, the threaded sleeve 303 is in the slide groove 304. The adjustment is achieved by the threaded sleeve 303 driving the adjustment roller 305 to clamp the textiles. The textiles are then wound in an S-shape on the surface of the transport roller 308, facilitating the drying tube 203 and heating net 204 to dry the textiles. At this time, the textiles are placed in the drive roller 311, and the second drive motor 310 drives the drive roller 311 to rotate, thus transporting the textiles inside the drive roller 311. At the same time, the baffle 309 facilitates the rotation of the drive roller 311 on the inside, thereby transporting the textiles inside the outer shell 1 of the steamer.
[0024] Furthermore, the drying pipes 203 are symmetrically arranged around the central axis of the heating box 205, and the air inlets 206 are equally spaced on one side surface of the heating box 205. Through the arrangement of the drying pipes 203, the heat generated by the drying pipes 203 can be used to perform secondary drying on the textiles on the surface of the transport roller 308. During the drying process, the textiles will drip due to the heat. The collection plate 201 collects the dripping water, the discharge pipe 202 discharges the water inside the collection plate 201, and the air inlets 206 direct the external airflow into the heating box 205, forming a circulating airflow.
[0025] Furthermore, the fans 207 are evenly distributed on one side surface of the heating box 205, and the exhaust vents 209 are evenly spaced on one side surface of the fixed plate 208. Through the arrangement of the fans 207, the fans 207 can blow the air inside the heating box 205 toward the fixed plate 208, and the exhaust vents 209 on the surface of the fixed plate 208 can blow the air toward the heating net 204. The dustproof net 210 prevents dust from entering the heating net 204 and causing damage. The heat generated by the heating net 204 dries the textiles on the surface of the transport roller 308.
[0026] Furthermore, the spiral rod 302 and the threaded sleeve 303 form a rotating structure, and the slide groove 304 is symmetrically arranged with respect to the central axis of the adjusting roller 305. Through the arrangement of the spiral rod 302, the spiral rod 302 drives the threaded sleeve 303 to adjust. The threaded sleeve 303 adjusts within the slide groove 304, and the threaded sleeve 303 drives the adjusting roller 305 to adjust. The adjusting roller 305 clamps the textile.
[0027] Furthermore, the first drive motor 306 and the screw rod 302 form a rotating structure. The transport rollers 308 are evenly distributed on the inner surface of the outer shell 1 of the steaming chamber. The arrangement of the transport rollers 308 prevents the protective shell 307 from causing damage to the first drive motor 306 from the outside. The first drive motor 306 drives the screw rod 302 inside the fixed shell 301 to rotate. The textiles are wrapped in an S-shape on the surface of the transport rollers 308, which facilitates the drying tube 203 and the heating net 204 to dry the textiles.
[0028] Furthermore, the baffle 309 is symmetrically arranged with respect to the central axis of the drive roller 311. The drive roller 311 and the second drive motor 310 form a rotating structure. By setting the drive roller 311, textiles are placed into the drive roller 311. The second drive motor 310 drives the drive roller 311 to rotate, transporting the textiles inside the drive roller 311. The baffle 309 facilitates the rotation of the drive roller 311 on the inside.
[0029] Working Principle: When drying textiles inside the steamer shell 1, the fan 207 is activated. The fan blows air from inside the heating chamber 205 towards the fixed plate 208. The exhaust vent 209 on the surface of the fixed plate 208 then blows air towards the heating mesh 204. Simultaneously, the dustproof net 210 prevents dust from entering the heating mesh 204 and causing damage. The heat generated by the heating mesh 204 dries the textiles on the surface of the transport roller 308. Meanwhile, the air inlet 206 directs external airflow into the heating chamber 205, creating a circulating airflow that facilitates the operation of the fan 207. The drying pipe 203 is activated, generating heat to further dry the textiles on the surface of the transport roller 308. During the drying process, the textiles drip moisture due to the heat. This dripping moisture is collected by the collection plate 201 and then discharged through the drain pipe 202, thus drying the textiles inside the steamer shell 1. During the drying process, when transporting the textiles inside the outer shell 1 of the steamer, the first drive motor 306 is started first. The protective shell 307 prevents external damage to the first drive motor 306. The first drive motor 306 drives the spiral rod 302 inside the fixed shell 301 to rotate. Then, the spiral rod 302 drives the threaded sleeve 303 to adjust. At the same time, the threaded sleeve 303 adjusts in the slide groove 304, thereby driving the adjustment roller 305 to adjust. The adjustment roller 305 clamps the textiles, and then the textiles are wound in an S-shape on the surface of the transport roller 308 to facilitate the drying tube 203 and the heating net 204 to dry the textiles. At this time, the textiles are placed in the drive roller 311. The second drive motor 310 drives the drive roller 311 to rotate, and then the textiles inside the drive roller 311 are transported. At the same time, the baffle 309 facilitates the rotation of the drive roller 311 inside, thereby transporting the textiles inside the outer shell 1 of the steamer.
[0030] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A steamer for textile printing and dyeing, comprising a steamer shell (1), characterized in that: A drying mechanism (2) is provided on the inner surface of the outer shell (1) of the steamer, and a transport mechanism (3) is provided on one side surface of the outer shell (1) of the steamer; The drying mechanism (2) includes a storage plate (201), a discharge pipe (202), a drying pipe (203), a heating grid (204), a heating box (205), an air inlet (206), a fan (207), a fixing plate (208), an exhaust port (209), and a dustproof net (210). The storage plate (201) is fixedly connected to the inner surface of the steam box shell (1), and the discharge pipe (202) is fixedly connected to one side surface of the storage plate (201). The drying pipe (203) is installed on the inner surface of the steam box shell (1). A heating mesh (204) is installed on one side surface of the outer shell (1). A heating box (205) is fixedly connected to the upper surface of the outer shell (1). An air inlet (206) is opened on one side surface of the heating box (205). A fan (207) is installed on the inner surface of the heating box (205). A fixing plate (208) is fixedly connected to the inner surface of the heating box (205). An exhaust port (209) is opened on one side surface of the fixing plate (208). A dustproof mesh (210) is fixedly connected to one side surface of the exhaust port (209).
2. A steamer for textile printing and dyeing according to claim 1, characterized in that: The transport mechanism (3) includes a fixed shell (301), a screw rod (302), a threaded sleeve (303), a slide groove (304), an adjusting roller (305), a first drive motor (306), a protective shell (307), a transport roller (308), a baffle (309), a second drive motor (310), and a drive roller (311). The fixed shell (301) is fixedly connected to one side surface of the steamer shell (1). The screw rod (302) is installed on the inner side surface of the fixed shell (301). The threaded sleeve (303) is slidably connected to the outer side surface of the screw rod (302). A groove is formed on one side surface of the fixed shell (301). The slide (304) has an adjusting roller (305) fixedly connected to one side surface of the threaded sleeve (303), a first drive motor (306) fixedly connected to the upper surface of the spiral rod (302), a protective shell (307) installed on the outer surface of the first drive motor (306), a transport roller (308) rotatably connected to the inner surface of the steamer shell (1), a baffle (309) fixedly connected to one side surface of the steamer shell (1), a second drive motor (310) installed on one side surface of the transport roller (308), and a drive roller (311) fixedly connected to one side surface of the second drive motor (310).
3. A steamer for textile printing and dyeing according to claim 1, characterized in that: The drying tube (203) is symmetrically arranged with respect to the central axis of the heating box (205), and the air inlet (206) is opened at equal intervals on one side surface of the heating box (205).
4. A steamer for textile printing and dyeing according to claim 1, characterized in that: The fans (207) are evenly distributed on one side surface of the heating box (205), and the exhaust vents (209) are evenly spaced on one side surface of the fixing plate (208).
5. A steamer for textile printing and dyeing according to claim 2, characterized in that: The spiral rod (302) and the threaded sleeve (303) form a rotating structure, and the slide groove (304) is symmetrically arranged with respect to the central axis of the adjusting roller (305).
6. A steamer for textile printing and dyeing according to claim 2, characterized in that: The first drive motor (306) and the screw rod (302) form a rotating structure, and the transport rollers (308) are evenly distributed on the inner surface of the steamer shell (1).
7. A steamer for textile printing and dyeing according to claim 2, characterized in that: The baffle (309) is symmetrically arranged about the central axis of the drive roller (311), and the drive roller (311) and the second drive motor (310) form a rotating structure.