Road surface compacting device for road design

By using an infrared radiation heating system and a high-pressure plunger pump in conjunction with a compaction steel wheel, the problem of uneven asphalt pavement repair was solved, achieving efficient and uniform repair results and reducing manual intervention.

CN223496982UActive Publication Date: 2025-10-31沙炳旭
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Patent Information

Application Number
CN202422600300.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-27
Publication Date
2025-10-31
Estimated Expiration
2034-10-27

AI Technical Summary

Technical Problem

Existing asphalt pavement repair machines only have simple compaction functions, resulting in uneven repairs that require manual intervention, wasting human resources and time.

Method used

Design a road surface compaction device for road design, which combines an infrared radiation heater, a ceramic heating ring and a high-pressure plunger pump to achieve uniform heating and efficient filling of asphalt material, and uses a compaction steel wheel for compaction and leveling.

Benefits of technology

It has improved the uniformity and efficiency of asphalt pavement repair, reduced manual intervention, and saved time and costs.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223496982U_ABST
Patent Text Reader

Abstract

The utility model discloses a pavement compacting device for road design, and relates to the technical field of pavement maintenance. Comprising a cart frame, a housing is installed on the outer side of the cart frame, compaction steel wheels are installed at the two ends of the cart frame through bearing seats, and an infrared radiation heater and a spraying rod are installed on the inner top of the cart frame. According to the pavement compacting device for road design, asphalt materials for filling are poured into the storage barrel in advance, heating and heat preservation are conducted through the ceramic heating ring, the to-be-repaired asphalt ground is heated and softened through the infrared radiation heater, infrared radiation heating is not affected by factors such as air flow, and the uniform heating effect can be achieved; and the heating speed is high, the high-pressure plunger pump is responsible for conveying the asphalt melt from the storage barrel into the spraying rod, so that the asphalt material is conveyed out for filling, the compaction steel wheels at the two ends are responsible for compacting and leveling the filled asphalt material, and a very good repairing effect can be achieved.
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Description

Technical Field

[0001] This utility model relates to the field of road maintenance technology, specifically a road compaction device for road design. Background Technology

[0002] Preventive road maintenance refers to a maintenance measure taken in the early stages of road surface function decline, when the structural strength is sufficient, to improve the functional condition of the pavement system and enhance the service level of the road surface. It is of great significance for maintaining good pavement performance, extending pavement service life, reducing pavement life cycle costs, and saving maintenance and repair costs.

[0003] Asphalt pavement has advantages such as smoothness, low dust, impermeability, and durability. Therefore, it is a high-grade pavement widely used in road construction. When asphalt pavement develops cracks and pits due to long-term wheel rolling, it needs to be repaired. Currently, most asphalt pavement repair machines only have compaction functions. Simply compacting the asphalt will result in uneven pavement repair, requiring secondary manual repair, which wastes human resources and time. Utility Model Content

[0004] This invention provides a road surface compaction device for road design to solve the problems in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a road surface compaction device for road design, comprising a trolley frame, a cover installed on the outer side of the trolley frame, and compaction steel wheels installed at both ends of the trolley frame via bearing seats. An infrared radiation heater and a spray bar are respectively installed on the inner top of the trolley frame. A platform is laid on the top of the trolley frame, and a storage tank, a high-pressure plunger pump, and a control panel are respectively installed on the platform. A ceramic heating ring is installed on the storage tank. The inlet end of the high-pressure plunger pump is connected to the storage tank via a pipe, and its outlet end is connected to the spray bar via a pipe. The infrared radiation heater, the high-pressure plunger pump, and the ceramic heating ring are electrically connected to the control panel.

[0006] Furthermore, a handrail is provided on one side of the trolley frame, and a traction hook is installed at the lower part of the handrail.

[0007] Furthermore, the heating surface of the infrared radiation heater faces downwards, and a focusing cover is installed on its heating surface.

[0008] Furthermore, the bottom of the storage tank is provided with a pipe interface, which is connected to a high-pressure plunger pump via a pipe.

[0009] Furthermore, a clamp is installed on the inner top of the trolley frame, and the spray bar is fitted into the clamp.

[0010] Furthermore, the spray bar has closed ends, and the nozzle of the spray bar faces downwards.

[0011] Compared with the prior art, this utility model provides a road surface compaction device for road design, which has the following beneficial effects:

[0012] The road design utilizes a pavement compaction device. Asphalt filler material is pre-filled into a storage tank, heated and kept warm by a ceramic heating ring. An infrared radiation heater then heats and softens the asphalt surface to be repaired. Infrared radiation heating is unaffected by airflow, achieving a relatively uniform heating effect and rapid heating speed. A high-pressure plunger pump delivers molten asphalt from the storage tank to the spray bar, which then distributes the asphalt for filling. Compacting steel wheels at both ends compact and level the filled asphalt, resulting in excellent repair performance. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the structure of this utility model;

[0014] Figure 2 This is a partial cross-sectional view of the present invention;

[0015] Figure 3 This is a top view of the present invention.

[0016] In the diagram: 1. Trolley frame; 2. Cover; 3. Compacted steel wheel; 4. Infrared radiation heater; 5. Spray bar; 6. Cart platform; 7. Storage hopper; 8. High-pressure plunger pump; 9. Control panel; 10. Ceramic heating ring; 11. Handrail; 12. Towing hook; 13. Focusing cover; 14. Pipe interface; 15. Clamp. Detailed Implementation

[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0018] Please see Figures 1-3This utility model discloses a road surface compaction device for road design, including a trolley frame 1. A cover 2 is installed on the outer side of the trolley frame 1, and compaction steel wheels 3 are installed at both ends of the trolley frame 1 through bearing seats. An infrared radiation heater 4 and a spray bar 5 are respectively installed on the inner top of the trolley frame 1. A platform 6 is laid on the top of the trolley frame 1, and a storage tank 7, a high-pressure plunger pump 8, and a control panel 9 are respectively installed on the platform 6. A ceramic heating ring 10 is installed on the storage tank 7. The inlet end of the high-pressure plunger pump 8 is connected to the storage tank 7 through a pipe, and its outlet end is connected to the spray bar 5 through a pipe. The storage tank 7 is pre-filled with... Asphalt material for filling is poured into the filling chamber and heated and kept warm by a ceramic heating ring 10. An infrared radiation heater 4 is used to heat and soften the asphalt surface to be repaired. Infrared radiation heating is not affected by factors such as air flow, and can achieve a relatively uniform heating effect and a fast heating speed. A high-pressure plunger pump 8 is responsible for sending the asphalt molten material from the storage tank 7 to the spray bar 5, thereby delivering the asphalt material for filling. The compaction steel wheels 3 at both ends are responsible for compacting and leveling the filled asphalt material, which can achieve a good repair effect. The infrared radiation heater 4, the high-pressure plunger pump 8 and the ceramic heating ring 10 are electrically connected to the control panel 9.

[0019] Specifically, the trolley frame 1 has a handrail 11 on one side, and a traction hook 12 is installed at the lower part of the handrail 11.

[0020] In this embodiment, the handrail 11 is mainly designed to facilitate people moving the compaction device, and the towing hook 12 is mainly used for towing so that the compaction device can be transported by a towing vehicle.

[0021] Specifically, the heating surface of the infrared radiation heater 4 faces downward, and a focusing cover 13 is installed on its heating surface.

[0022] In this embodiment, the infrared radiation heater 4 is a heating device that uses the principle of radiant heat to quickly convert electrical energy into infrared radiation energy. This radiation energy is effectively absorbed by objects and converted into heat energy, which greatly improves energy utilization efficiency.

[0023] Specifically, the bottom of the storage tank 7 is provided with a pipe interface 14, and the pipe interface 14 is connected to the high-pressure plunger pump 8 through a pipe.

[0024] In this embodiment, pipe interface 14 is a connection structure used to connect to the high-pressure plunger pump 8 via a pipe.

[0025] Specifically, a clamp 15 is installed on the inner top of the trolley frame 1, and the spray bar 5 is fitted into the clamp 15.

[0026] In this embodiment, the clamp 15 is mainly used to fix tubular objects and plays a supporting and fixing role for the spray boom 5.

[0027] Specifically, the spray bar 5 has closed ends, and the nozzle of the spray bar 5 faces downward.

[0028] In this embodiment, the asphalt molten material is sent from the storage tank 7 to the spray bar 5 by the high-pressure plunger pump 8, and then the asphalt material is sent out from the nozzle of the spray bar 5 to fill the gap.

[0029] During use, the asphalt material for filling is poured into the storage tank 7 beforehand, and heated and kept warm by the ceramic heating ring 10. The infrared radiation heater 4 is used to heat and soften the asphalt surface to be repaired. The infrared radiation heating is not affected by factors such as air flow, and can achieve a relatively uniform heating effect and a fast heating speed. The high-pressure plunger pump 8 is responsible for sending the asphalt molten material from the storage tank 7 to the spray bar 5, thereby delivering the asphalt material for filling. The compaction steel wheels 3 at both ends are responsible for compacting and leveling the filled asphalt material, which can achieve a very good repair effect.

[0030] In summary, the road compaction device designed for this road uses asphalt material pre-filled into the storage tank 7, heated and kept warm by the ceramic heating ring 10, and heated and softened by the infrared radiation heater 4. Infrared radiation heating is not affected by factors such as air flow, and can achieve a relatively uniform heating effect and a fast heating speed. The high-pressure plunger pump 8 is responsible for sending the asphalt molten material from the storage tank 7 to the spray bar 5, thereby delivering the asphalt material for filling. The compaction steel wheels 3 at both ends are responsible for compacting and leveling the filled asphalt material, which can achieve a very good repair effect.

[0031] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A road surface compaction device for road design, comprising a trolley frame (1), characterized in that: The outer side of the trolley frame (1) is equipped with a cover (2), and the two ends of the trolley frame (1) are equipped with compacted steel wheels (3) through bearing seats. The inner top of the trolley frame (1) is equipped with an infrared radiation heater (4) and a spray bar (5). The top of the trolley frame (1) is covered with a board (6), and a storage tank (7), a high-pressure plunger pump (8) and a control panel (9) are respectively installed on the board (6). A ceramic heating ring (10) is installed on the storage tank (7). The inlet end of the high-pressure plunger pump (8) is connected to the storage tank (7) through a pipe, and its outlet end is connected to the spray bar (5) through a pipe. The infrared radiation heater (4), the high-pressure plunger pump (8) and the ceramic heating ring (10) are electrically connected to the control panel (9).

2. The road surface compaction device for road design according to claim 1, characterized in that: The trolley frame (1) has a handrail (11) on one side, and a traction hook (12) is installed at the lower part of the handrail (11).

3. A road surface compaction device for road design according to claim 1, characterized in that: The infrared radiation heater (4) has its heating surface facing downwards, and a focusing cover (13) is installed on its heating surface.

4. A road surface compaction device for road design according to claim 1, characterized in that: The bottom of the storage tank (7) is provided with a pipe interface (14), and the pipe interface (14) is connected to the high-pressure plunger pump (8) through a pipe.

5. A road surface compaction device for road design according to claim 1, characterized in that: The inner top of the trolley frame (1) is fitted with a clamp (15), and the spray bar (5) is fitted into the clamp (15).

6. A road surface compaction device for road design according to claim 1, characterized in that: The spray bar (5) has closed ends, and the nozzle of the spray bar (5) faces downward.