Metal roof structure
By optimizing the design of the metal roof structure, including the connection methods of the main purlins, profiled steel sheet bearing plates and supporting components, and combining the thermal insulation layer and waterproof layer, the problem of metal roof damage under strong winds has been solved, achieving better wind resistance and economic benefits.
Patent Information
- Application Number
- CN202422785965.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-15
- Publication Date
- 2025-10-31
- Estimated Expiration
- 2034-11-15
AI Technical Summary
Metal roofs of industrial plants are easily damaged or collapsed under strong winds. Furthermore, the design of the maximum local wind pressure, the fastening force of the metal roof panels and fixing brackets, and the spacing of the arrangement are not fully considered, resulting in insufficient wind resistance.
A metal roofing structure is adopted, including main purlins, profiled steel sheet bearing plate, purlin lining, waterproof layer, isolation layer and outer profiled metal sheet. By optimizing the spacing of self-tapping screws, the pull-out resistance is increased. Multiple recessed connecting grooves are set on the profiled steel sheet bearing plate to connect with channel steel-shaped support members. Combined with the design of thermal insulation layer and waterproof layer, the wind resistance of the roof structure is improved.
It improves the wind resistance of metal roofs, enhances insulation and leak prevention, saves steel consumption, reduces rework costs, and reaches an industry-leading level.
Smart Images

Figure CN223497443U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to roof structures, specifically to a metal roof structure. Background Technology
[0002] Industrial plants are often used as machine repair workshops, coal storage sheds, and warehouses in coal mines. These plants are relatively simple in design, often failing to adequately consider the local maximum wind pressure. Inadequate design of the fastening force between the metal roof panels and mounting brackets, as well as the spacing of the brackets, leads to damage or collapse of the metal roof under strong winds. If the plant houses precision equipment and battery manufacturing materials, the wind resistance requirements for the roof are significantly increased. Therefore, it is necessary to improve the wind resistance of the roof to ensure its durability and longer service life. Summary of the Invention
[0003] This invention addresses the technical problem of poor wind resistance in simple, traditional metal roofs by providing a metal roof structure.
[0004] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is as follows: a metal roof structure, comprising, from bottom to top, main purlins, profiled steel sheet bearing plates, purlins, a waterproof layer, an isolation layer, and an outer profiled metal sheet; a thermal insulation layer is laid at the purlins; a vapor barrier layer is laid on the side of the profiled steel sheet bearing plate near the purlins; a fixing bracket is fixed between the outer profiled metal sheet and the waterproof layer, the top of the fixing bracket being above the outer profiled metal sheet, and the lower end of the fixing bracket passing through the isolation layer. The purlin is fixed with screws; a heat insulation pad is laid between the waterproof layers of the fixing bracket; the profiled steel sheet bearing plate has multiple evenly distributed recessed connecting grooves, and is connected to the main purlin with screws at the recessed connecting grooves; a channel steel-shaped support is provided between adjacent recessed connecting grooves, with the two vertical ends of the support located at two adjacent recessed connecting grooves respectively, and the horizontal end of the support located between the lower end of the purlin and the vapor barrier layer; the purlin, the support, and the profiled steel sheet bearing plate are connected together with screws.
[0005] Furthermore, the outer laminated metal plate is coated with a 0.8mm thick fluorocarbon coating.
[0006] Furthermore, the waterproof layer is a 1.5mm thick TPO waterproof membrane.
[0007] Furthermore, the thermal insulation layer is 100mm thick 140K thermal insulation rock wool.
[0008] Furthermore, the bearing plate of the profiled steel sheet is a 0.8mm thick YX15 / 225 / 900 type profiled steel sheet.
[0009] Compared with the prior art, the present invention has the following beneficial effects:
[0010] The material and structural design of this invention gives the metal roof better wind resistance. By optimizing the spacing of the self-tapping screws, it not only increases pull-out resistance but also provides insulation and leak prevention. The structure is simple and saves on steel consumption. At the same time, it reduces rework costs and economic losses, achieving an industry-leading level. Attached Figure Description
[0011] Figure 1 This is a cross-sectional view of the metal roof structure of this utility model.
[0012] Figure 2 for Figure 1 Side view.
[0013] Figure 3 This is a schematic diagram of the metal roof structure.
[0014] The markings in the image are as follows:
[0015] 1-Main purlin, 2-Corrugated steel sheet bearing plate, 3-Rinse purlin, 4-Thermal insulation layer, 5-Waterproof layer, 6-Isolation layer, 7-Outer corrugated metal sheet, 8-Fixing bracket, 9-Vacuum barrier layer, 10-Supporting component, 11-Insulation pad, 12-Seam locking. Detailed Implementation
[0016] The present invention will be further described below with reference to specific embodiments. Example
[0017] A metal roofing structure includes, from bottom to top, main purlins 1, profiled steel sheet bearing plates 2, purlins 3, a waterproof layer 5, an isolation layer 6, and an outer profiled metal sheet 7; a thermal insulation layer 4 is laid at the purlins 3; a vapor barrier layer 9 is laid on the side of the profiled steel sheet bearing plate 2 near the purlins 3; a fixing bracket 8 is fixed between the outer profiled metal sheet 7 and the waterproof layer 5, the top of the fixing bracket 8 being above the outer profiled metal sheet 7, and the lower end of the fixing bracket 8 passing through the isolation layer 6 and fixed to the purlins 3 by screws; A heat insulation pad 11 is laid between the fixed bracket 8 and the waterproof layer 5; the profiled steel sheet bearing plate 2 is provided with multiple evenly distributed recessed connecting grooves, and is connected to the main purlin 1 by screws at the recessed connecting grooves. A channel steel-shaped support member 10 is provided between adjacent recessed connecting grooves. The two vertical ends of the support member 10 are located at two adjacent recessed connecting grooves respectively. The horizontal end of the support member 10 is located between the lower end of the purlin 3 and the vapor barrier layer 9. The purlin 3, the support member 10 and the profiled steel sheet bearing plate 2 are connected together by screws.
[0018] Furthermore, the outer profiled metal sheet 7 is coated with a 0.8mm thick fluorocarbon coating, and the outer profiled metal sheet 7 is a standing seam profiled steel sheet.
[0019] Furthermore, the waterproof layer 5 is a 1.5mm thick TPO waterproof membrane, and the vapor barrier layer 9 is a 0.5mm thick vapor barrier membrane.
[0020] Furthermore, the thermal insulation layer 4 is 100mm thick 140K thermal insulation rock wool.
[0021] Furthermore, the profiled steel sheet bearing plate 2 is a 0.8mm thick YX15 / 225 / 900 type profiled steel sheet.
[0022] The metal roof structure, from top to bottom, consists of: 0.8mm thick fluorocarbon coated 360° standing seam profiled steel sheet → 1.5mm thick TPO waterproof membrane → 100mm thick 140K thermal insulation rock wool → 0.5mm thick vapor barrier → purlin arrangement → 0.8mm thick YX15 / 225 / 900 type profiled steel sheet. The roof supports are 40×2.5 square tubing, the secondary purlins (lining purlins) are 80×5.0 square tubing, and the main purlins are 100×8.0 square tubing. Finally, the main purlins rest on the upper chord of the steel truss structure via purlin brackets.
[0023] The construction sequence for metal roofing is as follows:
[0024] (1) Prefabrication and installation of roof purlin supports;
[0025] (2) Prefabrication and installation of primary and secondary purlins;
[0026] (3) Steel plate mesh installation;
[0027] (4) Roof panel T-shaped bracket (with wind-resistant strips);
[0028] (5) Air-barrier membrane and thermal insulation rock wool paving;
[0029] (6) Waterproof membrane installation;
[0030] (7) Fabrication and installation of the outer profiled metal sheet;
[0031] (8) Vertical overlocking.
Claims
1. A metal roofing structure, characterized in that, It includes, from bottom to top, a main purlin (1), a profiled steel sheet support plate (2), a purlin (3), a waterproof layer (5), an isolation layer (6), and an outer profiled metal sheet (7); a thermal insulation layer (4) is laid at the purlin (3); a vapor barrier layer (9) is laid on the side of the profiled steel sheet support plate (2) near the purlin (3); a fixing bracket (8) is fixed between the outer profiled metal sheet (7) and the waterproof layer (5), the top of the fixing bracket (8) is located above the outer profiled metal sheet (7), and the lower end of the fixing bracket (8) passes through the isolation layer (6) and is fixed to the purlin (3) by screws; A heat insulation pad (11) is laid between the fixed bracket (8) and the waterproof layer (5); the profiled steel plate bearing plate (2) is provided with multiple evenly distributed recessed connecting grooves, and is connected to the main purlin (1) by screws at the recessed connecting grooves. A channel steel-shaped support member (10) is provided between adjacent recessed connecting grooves. The two vertical ends of the support member (10) are located at the two adjacent recessed connecting grooves respectively. The horizontal end of the support member (10) is located between the lower end of the purlin (3) and the vapor barrier layer (9). The purlin (3), the support member (10) and the profiled steel plate bearing plate (2) are connected together by screws.
2. The metal roofing structure according to claim 1, characterized in that, The outer profiled metal sheet (7) is coated with a 0.8mm thick fluorocarbon coating on its outer side, and the outer profiled metal sheet (7) is a standing seam profiled steel sheet.
3. A metal roofing structure according to claim 1, characterized in that, The waterproof layer (5) is a 1.5mm thick TPO waterproof membrane.
4. A metal roofing structure according to claim 1, characterized in that, The thermal insulation layer (4) is 100mm thick 140K thermal insulation rock wool.
5. A metal roofing structure according to claim 1, characterized in that, The profiled steel sheet bearing plate (2) is a 0.8mm thick YX15 / 225 / 900 type profiled steel sheet.