Solid reagent adding device

By designing a three-way valve control system for the supply tank and the preparation tank, as well as a waterproof motor-driven stirring filter cloth, the problem of discontinuous solid reagent solution preparation was solved, enabling rapid and uniform dissolution and continuous supply of solid reagents.

CN223497946UActive Publication Date: 2025-10-31SHAANXI SHANMEI CHENGHE MINING +1
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Patent Information

Application Number
CN202423042330.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-10
Publication Date
2025-10-31
Estimated Expiration
2034-12-10

AI Technical Summary

Technical Problem

In the prior art, the solution preparation process of solid surfactants is labor-intensive and discontinuous, making it impossible to achieve continuous supply, and the existing liquid addition methods are not suitable for solid reagents.

Method used

A solid reagent addition device was designed, including a supply tank and a preparation tank. The liquid flow is controlled by a three-way pipe and a valve. Combined with a waterproof motor for stirring and a filter cloth design, the device enables continuous dissolution and supply of solid reagents.

Benefits of technology

It enables rapid and uniform dissolution and continuous supply of solid reagents, reduces the workload of preparation, ensures the continuity of supply and the uniformity of solution, and prevents solid particles from falling to the bottom of the container.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223497946U_ABST
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Abstract

The utility model provides a solid reagent adding device, which relates to the technical field of solution preparation and comprises a liquid supply barrel and a liquid preparation barrel, the liquid preparation barrel is arranged on one side of the liquid supply barrel, and a three-way water inlet pipe is arranged between the liquid supply barrel and the liquid preparation barrel and close to the top edge. A three-way water inlet pipe is arranged in the liquid supply barrel, the water outlet end of the three-way water inlet pipe is correspondingly communicated with the interiors of the liquid supply barrel and the liquid preparation barrel, bottom covers are arranged at the bottoms of the liquid supply barrel and the liquid preparation barrel, and a three-way water outlet pipe is arranged between the two bottom covers. A water inlet valve of the liquid preparation barrel is opened, and a water outlet valve is closed; a prepared dust suppression solution with a certain concentration is supplied to external fully-mechanized coal winning machine water spray through the liquid supply barrel, during the period, solution preparation can be completed through the liquid preparation barrel, after the liquid supply dust suppression reagent is sprayed, a water inlet valve of the liquid supply barrel is opened, a water outlet valve of the liquid supply barrel is closed, a water inlet valve of the liquid preparation barrel is closed, a water outlet valve of the liquid preparation barrel is opened, and the liquid preparation barrel is adopted for supply.
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Description

Technical Field

[0001] This utility model relates to the field of solution preparation technology, and in particular to a solid reagent addition device. Background Technology

[0002] Coal dust is generated during tunneling or mining, severely polluting the underground working environment. Conducting coal dust control experiments and controlling dust concentration at the working face are of great significance for improving the working environment and protecting the health of workers. Spray dust suppression technology is one of the most economical and efficient dust suppression technologies and is widely used in mine dust control. Adding surfactants to water and spraying them can improve dust control efficiency. However, the most effective surfactants currently available are all solid reagents. Therefore, it is particularly important to develop a continuous preparation technology for solutions made from solid dust suppression reagents.

[0003] Currently, there are two main methods for adding surfactants or other liquids. One method is to prepare a surfactant solution of a certain concentration in a solution tank, mix it evenly, and then use it directly for spraying or water injection. The disadvantage of this method is that it requires the preparation of surfactant solutions of different concentrations, which requires a large amount of work. Moreover, the supply of surfactant solution will be intermittent during the preparation process, and the supply process cannot be continuous. The second method is to pressurize the solution with an injection pump and inject the reagent into the water supply pipeline to achieve a continuous supply of dust-suppressing reagent. However, this method is not suitable for solid reagents. Utility Model Content

[0004] To address the problems in the prior art, this invention provides a solid reagent addition device.

[0005] To solve the above-mentioned technical problems, the basic concept of the technical solution adopted by this utility model is as follows:

[0006] A solid reagent adding device includes a supply tank and a reserve tank. The reserve tank is disposed on one side of the supply tank. A three-way water inlet pipe is provided between the supply tank and the reserve tank near the top edge. The outlet end of the three-way water inlet pipe is connected to the interior of both the supply tank and the reserve tank. The bottom of both the supply tank and the reserve tank is provided with a bottom cover. A three-way water outlet pipe is provided between the two bottom covers. The inlet end of the three-way water outlet pipe is connected to the interior of both the supply tank and the reserve tank.

[0007] Optionally, the three-way water inlet pipe is equipped with a water inlet valve at the end near the supply tank and the reserve tank, and the three-way water outlet pipe is equipped with a water outlet valve at the end near the supply tank and the reserve tank.

[0008] Optionally, both the supply tank and the preparation tank are provided with reagent addition ports on their tops, and both the supply tank and the preparation tank are provided with liquid level indicators on one inner wall.

[0009] Optionally, a limiting ring is fixed between the inner walls of the supply tank and the preparation tank near the bottom edge, and the bottom of the limiting ring fits against the top of the bottom cover.

[0010] Optionally, the inner walls of both the supply tank and the preparation tank are equipped with fixing rings, and both the supply tank and the preparation tank are equipped with waterproof motors. Multiple support rods are fixed to the outer surface of each waterproof motor, and one end of each support rod is fixed to the fixing ring. Multiple stirring blades are fixed to the output end of the waterproof motor.

[0011] Optionally, the inner walls of both the supply tank and the preparation tank are fixed with support rings, the support rings are located below the fixed rings, the top of the support rings is provided with an arc-shaped groove, and the bottom of the support rings is provided with an annular magnet.

[0012] Optionally, the top of the support ring is provided with an annular frame, the bottom of the annular frame is fixed with an arc-shaped magnet, the arc-shaped magnet is engaged inside the arc-shaped groove, and filter cloth is provided between the inner walls of the annular frame.

[0013] By adopting the above technical solution, the present invention has the following beneficial effects compared with the prior art. Of course, any product implementing the present invention does not necessarily need to achieve all of the following advantages at the same time:

[0014] 1. In this utility model, when the supply tank is in use, the inlet valve of the supply tank is closed and the outlet valve is open, while the inlet valve of the reserve tank is open and the outlet valve is closed. The supply tank supplies a prepared dust suppression solution of a certain concentration to the external roadheader water spray. During this period, the reserve tank can complete the preparation of the solution. After the dust suppression reagent in the supply tank is sprayed out, the inlet valve of the supply tank is opened and the outlet valve is closed, while the inlet valve of the reserve tank is closed and the outlet valve is opened, and the reserve tank is used for supply.

[0015] 2. In this utility model, when the solution is prepared in the tank, a waterproof motor drives multiple stirring blades to stir the solution, so that it can be dissolved quickly and evenly. At the same time, a filter cloth is set to prevent solid particles from falling to the bottom of the tank. A ring magnet is set on the support ring, which can attract each other with the arc magnet when the ring frame is installed, thereby fixing the ring frame. Attached Figure Description

[0016] The accompanying drawings described below are merely some embodiments. Those skilled in the art can obtain other drawings based on these drawings without any creative effort.

[0017] In the picture:

[0018] Figure 1This invention provides a front-view perspective three-dimensional structural diagram of a solid reagent adding device;

[0019] Figure 2 This invention provides a cross-sectional perspective view of a solid reagent adding device.

[0020] Figure 3 This utility model Figure 2 A magnified view of point A in the middle.

[0021] The attached diagram lists the components represented by each number as follows:

[0022] 1. Supply tank; 2. Reserve tank; 3. Three-way inlet pipe; 4. Inlet valve; 5. Three-way outlet pipe; 6. Outlet valve; 7. Reagent addition port; 8. Liquid level indicator; 9. Bottom cover; 10. Limiting ring; 11. Fixing ring; 12. Support rod; 13. Waterproof motor; 14. Stirring blade; 15. Support ring; 16. Ring magnet; 17. Arc groove; 18. Ring frame; 19. Arc magnet; 20. Filter cloth.

[0023] It should be noted that these accompanying drawings and textual descriptions are not intended to limit the scope of the present invention in any way, but rather to illustrate the concept of the present invention to those skilled in the art by referring to specific embodiments. Detailed Implementation

[0024] The present invention will now be described in further detail with reference to the accompanying drawings.

[0025] Example 1, as Figure 1-3 As shown, this utility model provides a solid reagent adding device: it includes a supply tank 1 and a reserve tank 2. The reserve tank 2 is located on one side of the supply tank 1. A three-way water inlet pipe 3 is provided between the supply tank 1 and the reserve tank 2 near the top edge. The water outlet of the three-way water inlet pipe 3 is connected to the interior of the supply tank 1 and the reserve tank 2. The bottom of the supply tank 1 and the reserve tank 2 are both provided with a bottom cover 9. A three-way water outlet pipe 5 is provided between the two bottom covers 9. The water inlet of the three-way water outlet pipe 5 is connected to the interior of the supply tank 1 and the reserve tank 2.

[0026] The overall effect of embodiment 1 is as follows: when the supply tank 1 is in use, the inlet valve 4 of the supply tank 1 is closed and the outlet valve 6 is open, and the inlet valve 4 of the reserve tank 2 is open and the outlet valve 6 is closed; the supply tank 1 supplies the prepared dust suppression solution of a certain concentration to the external roadheader water spray. During this period, the reserve tank 2 can complete the preparation of the solution. After the dust suppression reagent in the supply tank 1 is sprayed out, the inlet valve 4 of the supply tank 1 is opened and the outlet valve 6 is closed, the inlet valve 4 of the reserve tank 2 is closed and the outlet valve 6 is opened, and the reserve tank 2 is used for supply.

[0027] Example 2, as Figure 1-3 As shown, each of the three-way inlet pipes 3 and the supply tank 1 and the reserve tank 2 is equipped with an inlet valve 4, and each of the three-way outlet pipes 5 and the supply tank 1 and the reserve tank 2 is equipped with an outlet valve 6. Both the supply tank 1 and the reserve tank 2 have reagent addition ports 7 on their tops. Each of the supply tank 1 and the reserve tank 2 has a liquid level indicator 8 on one inner wall. Limiting rings 10 are fixed between the inner walls of the supply tank 1 and the reserve tank 2 near their bottom edges, with the bottom of the limiting rings 10 fitting snugly against the top of the bottom cover 9. Fixing rings 11 are installed on the inner walls of both the supply tank 1 and the reserve tank 2. Both the supply tank 1 and the reserve tank 2 have waterproof motors 13 installed inside. Multiple support rods 12 are fixed to the outer surface of the water motor 13. One end of each support rod 12 is fixed to a fixing ring 11. Multiple stirring blades 14 are fixed to the output end of the water motor 13. Support rings 15 are fixed to the inner walls of the liquid supply tank 1 and the liquid preparation tank 2. The support rings 15 are located below the fixing rings 11. An arc-shaped groove 17 is opened at the top of the support rings 15. An annular magnet 16 is provided at the bottom of the support rings 15. An annular frame 18 is provided at the top of the support rings 15. An arc-shaped magnet 19 is fixed at the bottom of the annular frame 18. The arc-shaped magnet 19 is engaged inside the arc-shaped groove 17. Filter cloth 20 is provided between the inner walls of the annular frame 18.

[0028] The overall effect of Embodiment 2 is that when the solution is prepared in the tank, the waterproof motor 13 drives multiple stirring blades 14 to stir the solution, so that it can be dissolved quickly and evenly. At the same time, the filter cloth 20 is set to prevent solid particles from falling to the bottom of the tank. The ring magnet 16 is set on the support ring 15, which can attract each other with the arc magnet 19 when the ring frame 18 is installed, thereby fixing the ring frame 18.

[0029] Working Principle: When using this device, the supply tank 1 and the reserve tank 2 are connected to the three-way inlet pipe 3, and the bottom cover 9 is connected to the three-way outlet pipe 5. A reagent addition port 7 and a liquid level indicator 8 are installed on both the supply tank 1 and the reserve tank 2. The two solution tanks can be directly connected by the three-way inlet pipe 3 and the three-way outlet pipe 5. A valve is installed on each side near the supply tank 1 and the reserve tank 2. When the supply tank 1 is in use, the inlet valve 4 is closed and the outlet valve 6 is open; the inlet valve 4 of the reserve tank 2 is open and the outlet valve 6 is closed. The supply tank 1 supplies a prepared dust suppression solution of a certain concentration to the external roadheader water spray system. During this period, the reserve tank 2 can complete the dissolution process. For liquid preparation, after the dust suppression reagent in the supply tank 1 has been sprayed, open the water inlet valve 4 of the supply tank 1 and close the water outlet valve 6. Close the water inlet valve 4 of the reserve tank 2 and open the water outlet valve 6. The reserve tank 2 is used for supply. This device can achieve continuous preparation and supply of reagent solution through a one-in-one-out-of-use method. When the solution is prepared in the tank, the waterproof motor 13 drives multiple stirring blades 14 to stir the solution so that it can be quickly and evenly dissolved. At the same time, the filter cloth 20 is set to prevent solid particles from falling to the bottom of the tank. The ring magnet 16 is set on the support ring 15, which can attract each other with the arc magnet 19 when the ring frame 18 is installed, thereby fixing the ring frame 18.

[0030] This utility model is not limited to the above-described embodiments. Anyone should know that structural changes made under the guidance of this utility model, and any technical solutions that are the same as or similar to this utility model, fall within the protection scope of this utility model. Technical aspects, shapes, and structures not described in detail in this utility model are all publicly known technologies.

Claims

1. A solid reagent adding device, comprising a supply tank (1) and a preparation tank (2), characterized in that: The preparation tank (2) is located on one side of the supply tank (1). A three-way water inlet pipe (3) is provided between the supply tank (1) and the preparation tank (2) near the top edge. The outlet of the three-way water inlet pipe (3) is connected to the interior of the supply tank (1) and the preparation tank (2). The bottom of the supply tank (1) and the preparation tank (2) is provided with a bottom cover (9). A three-way water outlet pipe (5) is provided between the two bottom covers (9). The inlet of the three-way water outlet pipe (5) is connected to the interior of the supply tank (1) and the preparation tank (2).

2. The solid reagent adding device according to claim 1, characterized in that: The three-way inlet pipe (3) is equipped with an inlet valve (4) at the end near the supply tank (1) and the reserve tank (2), and the three-way outlet pipe (5) is equipped with an outlet valve (6) at the end near the supply tank (1) and the reserve tank (2).

3. The solid reagent adding device according to claim 2, characterized in that: The top of both the supply tank (1) and the preparation tank (2) is provided with a reagent addition port (7), and a liquid level indicator (8) is provided on one side of the inner wall of both the supply tank (1) and the preparation tank (2).

4. The solid reagent adding device according to claim 3, characterized in that: Limiting rings (10) are fixed between the inner walls of the supply tank (1) and the preparation tank (2) near the bottom edge, and the bottom of the limiting rings (10) fits against the top of the bottom cover (9).

5. The solid reagent adding device according to claim 4, characterized in that: The inner walls of the liquid supply tank (1) and the liquid preparation tank (2) are each equipped with a fixing ring (11). The interior of the liquid supply tank (1) and the liquid preparation tank (2) is equipped with a waterproof motor (13). The outer surface of the waterproof motor (13) is fixed with multiple support rods (12). One end of each of the multiple support rods (12) is fixed to the fixing ring (11). The output end of the waterproof motor (13) is fixed with multiple stirring blades (14).

6. The solid reagent adding device according to claim 5, characterized in that: The inner walls of the supply tank (1) and the preparation tank (2) are both fixed with support rings (15). The support rings (15) are located below the fixing ring (11). The top of the support rings (15) is provided with an arc groove (17), and the bottom of the support rings (15) is provided with an annular magnet (16).

7. A solid reagent adding device according to claim 6, characterized in that: The top of the support ring (15) is provided with an annular frame (18), and the bottom of the annular frame (18) is fixed with an arc magnet (19). The arc magnet (19) is engaged inside the arc groove (17), and a filter cloth (20) is provided between the inner walls of the annular frame (18).