Valve rod packing compaction device

Abstract

The utility model discloses a valve rod packing compaction device, and relates to the technical field of valve rod packing, the valve rod packing compaction device comprises a compaction device, the compaction device comprises a valve rod, packing, a packing gland, a compaction mechanism, a sealing washer, a supporting structure, a connecting part, an adjusting device and a protection part, the valve rod is used for being connected with a valve, the packing is arranged around the valve rod, and the packing gland is arranged on the periphery of the valve rod. The packing gland is used for compressing packing, the compressing mechanism is connected with the packing gland and used for providing compressing force, the sealing gasket is arranged between the packing gland and the valve rod, the supporting structure is used for supporting the whole device, the connecting component is used for connecting all the components, the adjusting device is used for adjusting the compressing force, and the protecting component is used for protecting the device. The packing compacting device has the advantages that the effective packing compacting function is achieved, the compacting mechanism of the compacting device adopts a lever type design, the design can more accurately adjust the tightness of the packing gland, it is ensured that the compacting effect of packing meets the requirement, and the stability and the reliability of the device are improved.

Description

Technical Field

[0001] This utility model relates to the field of valve stem packing technology, specifically a valve stem packing compaction device. Background Technology

[0002] A packing material is required for sealing between the valve stem and the valve body. The packing material is mainly packing. A packing sleeve is fitted between the packing and the valve stem. The packing sleeve is responsible for connecting the valve body and forming a seal between them. The packing is filled between the packing sleeve and the valve stem to seal the valve stem and prevent liquid leakage from the valve body when the valve stem rotates. The packing is a consumable item, so it needs to be replaced after oil leakage occurs. When installing a new packing, the traditional installation method is to manually tighten the packing with a push rod. This operation method results in uneven stress on the packing, which can cause deformation and partial incomplete tightening, increasing the possibility of leakage later.

[0003] In the prior art, such as the technical field involved in the patent with publication number CN207915376U, valve stem packing compaction devices are one of the important equipment. However, traditional valve stem packing compaction devices have some shortcomings, such as limited adjustment accuracy of the clamping mechanism, need to improve the stability of the support structure, easy loosening of connecting parts, and insufficient protective effect of protective parts. In order to solve these problems, this embodiment proposes an improved valve stem 2 packing compaction device 1. By adopting a lever-type clamping mechanism, a base and bracket with stable support, bolts and nuts for fastening, a screw structure that can be manually and automatically adjusted, and a cover and guard plate with protective function, the performance and reliability of the device are effectively improved. Therefore, we propose a valve stem packing compaction device. Utility Model Content

[0004] The purpose of this invention is to provide a valve stem packing compaction device.

[0005] To achieve the above objectives, this utility model provides the following technical solution: A valve stem packing compaction device includes a compaction device comprising a valve stem, packing, a packing gland, a clamping mechanism, a sealing gasket, a support structure, connecting components, an adjusting device, and a protective component. The valve stem is used to connect to a valve. The packing is disposed around the valve stem. The packing gland is used to compact the packing. The clamping mechanism is connected to the packing gland and provides clamping force. The sealing gasket is disposed between the packing gland and the valve stem. The support structure supports the entire device. The connecting components connect the various components. The adjusting device adjusts the clamping force. The protective component protects the device.

[0006] As a further embodiment of this utility model: the clamping mechanism includes a lever-type clamping component for adjusting the tightness of the packing gland.

[0007] As a further embodiment of this utility model: the support structure includes a base and a bracket that provide stable support.

[0008] As a further aspect of this utility model: the connecting components include bolts and nuts for fastening.

[0009] As a further aspect of this utility model: the adjusting device includes a screw structure that can be adjusted manually and automatically.

[0010] As a further embodiment of this utility model: the protective component includes a cover and a protective plate with protective functions.

[0011] Compared with the prior art, the beneficial effects of this utility model by adopting the above technical solution are as follows:

[0012] 1. This utility model achieves effective packing compaction through the organic combination of valve stem, packing, packing gland, clamping mechanism, sealing gasket, support structure, connecting parts, adjusting device and protective parts. Among them, the clamping mechanism of the compaction device adopts a lever design, which can more accurately adjust the tightness of the packing gland, ensure that the compaction effect of the packing meets the requirements, and improve the stability and reliability of the device.

[0013] 2. The base and bracket of this utility model provide stable support for the entire device through the support structure, making the device less prone to shaking or deformation during operation, thereby extending the service life of the device and improving work efficiency. The connecting parts use bolts and nuts for fastening, ensuring that the connection between the various parts is firm and reliable, and is not prone to loosening, thus ensuring the normal operation of the device.

[0014] In summary, the adjusting device adopts a screw structure that can be adjusted manually and automatically, allowing users to easily adjust the clamping force as needed. This ensures the device achieves optimal working conditions under different operating circumstances, improving its applicability and flexibility. Finally, the design of the protective components effectively protects the device, extends its service life, reduces maintenance costs, and enhances the overall performance and reliability of the device. Overall, the innovative design and comprehensive functionality of this valve stem packing compaction device provide a reliable and efficient solution for valve equipment in the engineering field.

[0015] Other advantages, objectives and features of this invention will be set forth in part in the description which follows, and in part will be apparent to those skilled in the art from the following examination or study, or may be taught from the practice of this invention. Attached Figure Description

[0016] Figure 1This is a three-dimensional schematic diagram of the compaction device in an embodiment of this utility model;

[0017] Figure 2 This is a schematic diagram of the compaction device from another perspective in an embodiment of this utility model;

[0018] Figure 3 This is a bottom view diagram of an embodiment of the present utility model;

[0019] Figure 4 This is an explosion diagram of an embodiment of the present invention.

[0020] In the diagram: 1. Compaction device; 10. Protective component; 2. Valve stem; 4. Packing gland; 5. Tightening mechanism; 6. Sealing gasket; 7. Support structure; 8. Connecting component; 9. Adjusting device. Detailed Implementation

[0021] The specific embodiments of this utility model will be further described below with reference to the accompanying drawings. It should be noted that these descriptions are for the purpose of aiding understanding of this utility model, but do not constitute a limitation thereof. Furthermore, the technical features involved in the various embodiments of this utility model described below can be combined with each other as long as they do not conflict with each other.

[0022] Example 1, please refer to the appendix. Figure 1 -Appendix Figure 4 The valve stem 2 packing compaction device 1 includes a compaction device 1, which includes a valve stem 2, packing, a packing gland 4, a clamping mechanism 5, a sealing gasket 6, a support structure 7, a connecting component 8, an adjusting device 9, and a protective component 10. The valve stem 2 is used to connect to the valve. The packing is arranged around the valve stem 2. The packing gland 4 is used to compact the packing. The clamping mechanism 5 is connected to the packing gland 4 and is used to provide clamping force. The sealing gasket 6 is arranged between the packing gland 4 and the valve stem 2. The support structure 7 is used to support the entire device. The connecting component 8 is used to connect the various components. The adjusting device 9 is used to adjust the magnitude of the clamping force. The protective component 10 is used to protect the device.

[0023] In this embodiment, the clamping mechanism 5 includes a lever-type clamping component for adjusting the tightness of the packing gland 4;

[0024] This lever-type clamping component, through its ingenious mechanical structure design, can effectively transmit the force applied to one end to the other, thereby achieving precise adjustment of the packing gland tightness.

[0025] Specifically, when it is necessary to increase the tightness of the packing gland 4, the operator can operate one end of the lever to amplify the force using the lever principle, thereby making the packing gland 4 press more tightly onto the packing to ensure the sealing effect of the packing. At the same time, during the adjustment process, the operator can flexibly control the tightness according to actual needs to achieve the best compaction effect.

[0026] In this embodiment, the support structure 7 includes a base and a bracket that provide stable support.

[0027] The base is made of sturdy and durable materials, providing a solid foundation and stable support for the entire device. The bracket is connected to the base and has a reasonable structural design that can effectively distribute the weight of the device and ensure its stability during operation.

[0028] In practice, the base is usually installed in a suitable location in the workplace to ensure that the device does not shake or tilt during use, while the bracket is designed and installed according to the structure and layout of the device to provide all-round support so that the device can operate stably in various working environments.

[0029] In this embodiment, the connecting component 8 includes bolts and nuts for fastening;

[0030] These bolts and nuts are made of high-quality materials, have high strength and good corrosion resistance, and can ensure a reliable connection during long-term use;

[0031] During the assembly of the device, the operator will pass the bolts through the corresponding components as needed and tighten them with nuts. By controlling the tightening torque appropriately, the connection between the components can be ensured to be firm and reliable, and there will be no loosening or falling off. At the same time, when it is necessary to disassemble or maintain the device, the nuts can be loosened to separate the components.

[0032] Specifically, the organic combination of valve stem 2, packing, packing gland 4, clamping mechanism 5, sealing gasket 6, support structure 7, connecting parts 8, adjusting device 9, and protective parts 10 achieves effective packing compaction. Among them, the clamping mechanism 5 of the compaction device 1 adopts a lever design, which can more accurately adjust the tightness of the packing gland 4, ensuring that the packing compaction effect meets the requirements and improving the stability and reliability of the device.

[0033] Example 2, please refer to the appendix. Figure 1 - Appendix Figure 4The valve stem 2 packing compaction device 1 includes a compaction device 1, which includes a valve stem 2, packing, a packing gland 4, a clamping mechanism 5, a sealing gasket 6, a support structure 7, a connecting component 8, an adjusting device 9, and a protective component 10. The valve stem 2 is used to connect to the valve. The packing is arranged around the valve stem 2. The packing gland 4 is used to compact the packing. The clamping mechanism 5 is connected to the packing gland 4 and is used to provide clamping force. The sealing gasket 6 is arranged between the packing gland 4 and the valve stem 2. The support structure 7 is used to support the entire device. The connecting component 8 is used to connect the various components. The adjusting device 9 is used to adjust the magnitude of the clamping force. The protective component 10 is used to protect the device.

[0034] In this embodiment, the adjusting device 9 includes a screw structure that can be adjusted manually and automatically;

[0035] Operators can rotate the adjustment knob to move the screw through the threaded component, thereby achieving fine adjustment of the clamping force. This manual adjustment method is simple to operate and allows users to accurately adjust the tightness of the packing gland 4 according to actual needs.

[0036] The automatically adjusting screw structure is equipped with an intelligent control system and a drive motor. Through a preset program or external commands, the drive motor can drive the screw to rotate automatically, achieving precise adjustment of the clamping force. This automatic adjustment method not only improves work efficiency but also ensures the accuracy and consistency of the adjustment.

[0037] In this embodiment, the protective component 10 includes a cover and a protective plate with protective functions;

[0038] The enclosure is made of high-strength, wear-resistant materials, effectively covering and protecting critical parts of the device from external damage. The enclosure's design fully considers the device's shape and structure, ensuring that its installation will not affect the device's normal operation.

[0039] Protective plates are installed in vulnerable areas of the device, such as edges and corners. The materials used for these plates have excellent impact resistance and protective properties, acting as a buffer and protector in the event of accidental collisions or impacts, reducing the risk of damage to the device.

[0040] In practice, the cover and protective plate are fixed to the device by fasteners or clips, ensuring a secure and reliable installation that provides comprehensive protection for the device.

[0041] Specifically, the base and bracket of the support structure 7 provide stable support, providing a solid support for the entire device, making it less prone to shaking or deformation during operation, thereby extending the service life of the device and improving work efficiency. The connecting parts 8 use fastening bolts and nuts to ensure that the connection between the various parts is firm and reliable, and is not prone to loosening, thus ensuring the normal operation of the device.

[0042] Working principle:

[0043] First, the compaction device 1 is installed in the designated position, and the various components are connected and fixed by the connecting parts 8. Then, the valve stem 2 is connected to the valve, and packing is placed around the valve stem 2. The operator can adjust the clamping force by selecting manual or automatic adjustment mode through the adjusting device 9 as needed. The clamping mechanism 5 uses the lever principle or intelligent control system and drive motor to transmit the applied force to the packing gland 4, so that it clamps the packing. The sealing gasket 6 plays a sealing role to prevent media leakage. The base and bracket of the support structure 7 provide stable support for the device. The cover and guard plate of the protective component 10 protect the device from external damage. During operation, the clamping force and other parameters can be adjusted at any time according to the actual situation to ensure the compaction effect and normal operation of the device.

[0044] The terms "front," "back," "left," "right," "top," and "bottom" all refer to the figures in the accompanying drawings. Figure 1 Based on the perspective of the observer, the side of the device facing the observer is defined as the front, the left side of the observer is defined as the left, and so on.

[0045] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "lateral", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limiting the scope of protection of this utility model.

[0046] It should be noted that the device structure and accompanying drawings of this utility model mainly describe the principle of this utility model. In terms of the technical aspects of this design principle, the setting of the power mechanism, power supply system and control system of the device is not fully described. However, under the premise that those skilled in the art understand the principle of the above utility model, the specific details of its power mechanism, power supply system and control system can be clearly understood. The control method in the application document is automatic control through a controller. The control circuit of the controller can be implemented by those skilled in the art through simple programming.

[0047] All standard parts used can be purchased from the market, and can be customized according to the instructions and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the existing technology. The machinery, parts and equipment adopt conventional models in the existing technology, and the structure and principle of the components known to those skilled in the art can be known by those skilled in the art through technical manuals or conventional experimental methods.

[0048] The embodiments of the present invention have been described in detail above with reference to the accompanying drawings, but the present invention is not limited to the described embodiments.

[0049] For those skilled in the art, various changes, modifications, substitutions, and alterations to these embodiments without departing from the principles and spirit of this utility model will still fall within the protection scope of this utility model.

Claims

1. A valve stem packing compaction device, comprising a compaction device (1), characterized in that: The compaction device (1) includes a valve stem (2), packing, a packing gland (4), a clamping mechanism (5), a sealing gasket (6), a support structure (7), a connecting component (8), an adjusting device (9), and a protective component (10). The valve stem (2) is used to connect to the valve. The packing is arranged around the valve stem (2). The packing gland (4) is used to clamp the packing. The clamping mechanism (5) is connected to the packing gland (4) and is used to provide clamping force. The sealing gasket (6) is arranged between the packing gland (4) and the valve stem (2). The support structure (7) is used to support the entire device. The connecting component (8) is used to connect the various components. The adjusting device (9) is used to adjust the clamping force. The protective component (10) is used to protect the device.

2. The valve stem packing compaction device according to claim 1, characterized in that: The clamping mechanism (5) includes a lever-type clamping component for adjusting the tightness of the packing gland (4).

3. The valve stem packing compaction device according to claim 1, characterized in that: The support structure (7) includes a base and a bracket that provide stable support.

4. The valve stem packing compaction device according to claim 1, characterized in that: The connecting component (8) includes bolts and nuts for fastening.

5. The valve stem packing compaction device according to claim 1, characterized in that: The adjustment device (9) includes a screw structure that can be adjusted manually and automatically.

6. The valve stem packing compaction device according to claim 1, characterized in that: The protective component (10) includes a cover and a protective plate with protective functions.

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