Ultrathin aluminum profile for LED (light-emitting diode) lamp

By designing an ultra-thin aluminum profile mounting aluminum shell and aluminum cover structure, combined with locking components and a reinforced frame, the problem of inconvenient connection and disassembly of LED lamps is solved, enabling convenient installation and replacement, and the structure is stable and lightweight.

CN223499419UActive Publication Date: 2025-10-31CHONGQING ZHONGKUN ALUMINUM CO LTD
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Patent Information

Application Number
CN202423269543.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-30
Publication Date
2025-10-31
Estimated Expiration
2034-12-30

AI Technical Summary

Technical Problem

The connection and disassembly of the acrylic sheet and aluminum profile of traditional LED lights are inconvenient, making it time-consuming and laborious to replace the lights.

Method used

An ultra-thin aluminum profile for LED lighting fixtures was designed, which adopts an aluminum shell and aluminum cover structure. The aluminum cover is formed by connecting the aluminum frame and the transparent top plate, and locking components and reinforcing frames are set at the connection to ensure the structure is stable and easy to disassemble and assemble.

Benefits of technology

It enables convenient installation and replacement of LED lights, with a lightweight and sturdy structure that reduces operational difficulty and weight, making it easy to install on various platforms.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of aluminum materials, in particular to an LED lamp ultrathin aluminum profile which comprises an installation aluminum shell used for containing an LED lamp and an installation aluminum cover detachably connected with the installation aluminum shell, and installation bases used for installing the installation aluminum shell on an installation platform are symmetrically and detachably installed at the two ends of the installation aluminum shell. The connecting aluminum frame is detachably connected with the top of the mounting aluminum shell, the transparent top plate is arranged in the middle of the connecting aluminum frame and can allow light of the LED lamp to penetrate and diverge, and one side of the connecting aluminum frame is hinged to one side of the mounting aluminum shell. A locking assembly used for limiting opening and closing of the mounting aluminum cover is arranged between the other side of the connecting aluminum frame and the other side of the mounting aluminum shell, a reinforcing frame is arranged on the inner side wall of the mounting aluminum shell, and the wall thickness of the mounting aluminum shell and the wall thickness of the mounting aluminum cover are both not larger than 1.5 mm. The problems that an acrylic plate and an aluminum profile of a traditional LED lamp are inconvenient to connect and detach, and the service life is long are solved. And the lamp is inconvenient to replace.
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Description

Technical Field

[0001] This application relates to the field of aluminum technology, and specifically discloses an ultra-thin aluminum profile for LED lighting fixtures. Background Technology

[0002] LED lights are widely used due to their many advantages, such as safety, no pollution, lower energy consumption than incandescent bulbs with the same luminous efficacy, and the ability to change colors. LED lights typically include a base, an LED circuit board mounted on the base, and a lampshade that is detachably connected to the base and encloses the LED circuit board. The LED lights are usually installed as a whole in an aluminum profile, which is then installed on the ceiling, walls, or other lighting platforms in the building to facilitate the installation and structural protection of the LED lights.

[0003] In current technology, after the LED lights are installed inside the aluminum profile, an acrylic sheet is needed as a sealing cover for the aluminum profile. The acrylic sheet is installed and connected to the top opening of the aluminum profile to seal the structure. Although the connection between the acrylic sheet and the aluminum profile is a simple snap-fit ​​connection, it is quite difficult to remove the acrylic sheet. The operator needs to apply force to pry the acrylic sheet off the aluminum profile to open it. This makes it time-consuming and laborious to replace the internal LED lights, which is inconvenient. Therefore, the inventor has provided an ultra-thin aluminum profile for LED lights to solve the above problems. Utility Model Content

[0004] The purpose of this invention is to solve the problem that the connection and disassembly of acrylic plates and aluminum profiles in traditional LED lamps are inconvenient, making it difficult to replace the lamps.

[0005] To achieve the above objectives, the basic solution of this utility model provides an ultra-thin aluminum profile for LED lighting fixtures, including a mounting aluminum shell for accommodating LED lighting fixtures and a mounting aluminum cover detachably connected to the mounting aluminum shell. The mounting aluminum shell has symmetrically and detachably mounted mounting seats at both ends for mounting the mounting aluminum shell on a mounting platform. The mounting aluminum cover includes a connecting aluminum frame detachably connected to the top of the mounting aluminum shell and a transparent top plate located in the middle of the connecting aluminum frame, allowing the light from the LED lighting fixture to pass through and diffuse. One side of the connecting aluminum frame is hinged to one side of the mounting aluminum shell, and a locking assembly for restricting the opening and closing of the mounting aluminum cover is provided between the other side of the connecting aluminum frame and the other side of the mounting aluminum shell. The inner wall of the mounting aluminum shell is provided with a reinforcing frame, and the wall thickness of both the mounting aluminum shell and the mounting aluminum cover does not exceed 1.5 mm.

[0006] The principle and effect of this basic scheme are as follows:

[0007] Compared with existing technologies, this utility model facilitates the accommodation and installation of LED lamps by setting up an aluminum shell and an aluminum cover. The aluminum cover is constructed by connecting an aluminum frame and a transparent top plate, and is connected to the aluminum shell by the connecting aluminum frame, avoiding direct installation and contact between the transparent top plate and the aluminum shell. Instead, the two structures are directly connected by the same material, making disassembly and fixing easier. The external locking components on the connecting aluminum frame and the aluminum shell facilitate the connection, locking, and fixing of the two. The reinforcing frame installed inside the aluminum shell further strengthens the structure of the aluminum shell, improving its ability to resist external forces and making the structure more stable. By setting the wall thickness of the aluminum shell and the aluminum cover to no more than 1.5mm, the overall structure is made thinner and lighter. While ensuring structural stability, the overall weight of the structure is reduced, making it easier to install LED lamps on various mounting platforms. This solves the problems of inconvenient connection and disassembly of acrylic plates and aluminum profiles in traditional LED lamps, and the inconvenience of lamp replacement.

[0008] Furthermore, the locking assembly includes a limiting frame located at the top of the side where the aluminum shell is installed, locking slots symmetrically located on the side where the aluminum cover is installed, and locking rods symmetrically slidably connected within the limiting frame and detachably inserted into the locking slots. The locking rods include a slider slidably connected to the limiting frame, a horizontal bar located on the top of the slider and slidably connected to the locking slots, and an adjusting clamp located on the outer side of the slider and slidably connected to the side of the limiting frame. The adjusting clamp has an L-shaped structure. The limiting frame includes a frame body located at the top of the side where the aluminum shell is installed, a receiving groove on the top surface of the frame body for accommodating the slider sliding inside, and a lateral through groove on the side of the frame body for accommodating the connecting end of the slider and the adjusting clamp. The lateral through groove communicates with the receiving groove, and tension springs are provided between the slider and the inner sidewall of the receiving groove. By setting up receiving grooves and lateral through grooves, the locking rods serve to limit and guide the locking mechanism. By setting up tension springs, the locking rods can be naturally pulled closer to the locking slots without any other external force, thus achieving automatic locking of the aluminum housing and aluminum cover. By setting up adjusting clamps, force can be applied to the locking rods to push them away from the locking slots, thereby releasing the locking state of the aluminum housing and aluminum cover. At the same time, the symmetrical arrangement of the locking rods makes operation more convenient.

[0009] Furthermore, the mounting base has an L-shaped structure, including a side plate detachably connected to the end of the mounting aluminum shell and a base plate detachably connected to the mounting platform. The base plate is vertically positioned at the end of the side plate away from the mounting aluminum cover. By setting the side plate and the base plate, the mounting aluminum shell and the mounting platform are connected and fixed, facilitating assembly and disassembly.

[0010] Furthermore, the aluminum housing end is symmetrically provided with first ear plates on both sides, and the base plate is symmetrically provided with second ear plates on both sides. The first ear plates and the second ear plates are detachably connected by fastening bolts. By providing the first ear plates and the second ear plates, the connection and installation of the aluminum housing and the base plate are facilitated.

[0011] Furthermore, the outer side of the base plate is provided with a mounting slot, and the base plate and the mounting platform are detachably connected by fastening screws. The width of the mounting slot is not less than the outer diameter of the fastening screw, and the width of the mounting slot is also less than the diameter of the screw nut. By providing a mounting slot, it is easy for the fastening screw to clamp and fix the base plate between the two when connected to the mounting platform, making disassembly and assembly more convenient.

[0012] Furthermore, the outer side of the reinforcing frame is laterally slidably connected to the inner wall of the mounting aluminum shell, and the outer side of the LED lamp is slidably connected to the inner side of the reinforcing frame. By setting a sliding connection between the mounting aluminum shell, the reinforcing frame, and the LED lamp, the structure can be easily disassembled along the end direction of the mounting aluminum shell. At the same time, the side plates can be used to limit, close, and fix the reinforcing frame and the LED lamp. Attached Figure Description

[0013] To more clearly illustrate the technical solutions in the embodiments of this application, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0014] Figure 1 This paper shows a perspective view of an ultra-thin aluminum profile for an LED lamp according to an embodiment of this application, with the aluminum cover closed.

[0015] Figure 2 The embodiments of this application are shown. Figure 1 Enlarged view of the structure of section A in the middle;

[0016] Figure 3 This paper shows a structural side view of an ultra-thin aluminum profile for LED lighting fixtures with the aluminum cover closed, according to an embodiment of this application.

[0017] Figure 4 This paper shows a perspective view of an ultra-thin aluminum profile for LED lighting fixtures with the mounting aluminum cover opened, according to an embodiment of this application.

[0018] Figure 5 The embodiments of this application are shown. Figure 3 Enlarged view of the structure of section B in the middle;

[0019] Figure 6This paper shows a three-dimensional structural diagram of a reinforced frame for an ultra-thin aluminum profile used in LED lighting fixtures, as proposed in an embodiment of this application. Detailed Implementation

[0020] To further illustrate the technical means and effects adopted by this utility model in order to achieve the intended utility model purpose, the following detailed description of the specific implementation methods, structure, features and effects of this utility model is provided in conjunction with the accompanying drawings and preferred embodiments.

[0021] The reference numerals in the accompanying drawings include: LED lamp 1, mounting aluminum shell 2, mounting aluminum cover 3, mounting base 4, connecting aluminum frame 5, transparent top plate 6, reinforcing frame 7, limiting frame 8, locking slot 9, locking rod 10, slider 11, crossbar 12, adjusting clamp 13, frame 14, receiving groove 15, lateral through groove 16, tension spring 17, side plate 18, bottom plate 19, first ear plate 20, second ear plate 21, mounting slot 22.

[0022] An ultra-thin aluminum profile for LED lighting fixtures, implemented as follows: Figure 1 As shown: This includes a mounting aluminum housing 2 for accommodating the LED lamp 1 and a mounting aluminum cover 3 detachably connected to the mounting aluminum housing 2. The mounting aluminum housing 2 has symmetrically and detachably mounted mounting bases 4 at both ends for mounting the mounting aluminum housing 2 onto a mounting platform, such as... Figure 3 As shown, the mounting aluminum cover 3 includes a connecting aluminum frame 5 detachably connected to the top of the mounting aluminum shell 2, and a transparent top plate 6 located in the middle of the connecting aluminum frame 5, which allows the light from the LED lamp 1 to pass through and diffuse. The transparent top plate 6 is made of glass. One side of the connecting aluminum frame 5 is hinged to one side of the mounting aluminum shell 2, and a locking component is provided between the other side of the connecting aluminum frame 5 and the other side of the mounting aluminum shell 2 to restrict the opening and closing of the mounting aluminum cover 3. Figure 3 , Figure 4 and Figure 6 As shown, the inner wall of the aluminum housing 2 is provided with a reinforcing frame 7. The wall thickness of both the aluminum housing 2 and the aluminum cover 3 does not exceed 1.5mm. Ultra-thin aluminum profiles are used to provide structural support and external protection for the LED lamp 1.

[0023] Among them, such as Figure 2 and Figure 5As shown, the locking assembly includes a limiting frame 8 located at the top of the side where the aluminum shell 2 is installed, locking slots 9 symmetrically located on the side where the aluminum cover 3 is installed, and locking rods 10 symmetrically slidably connected within the limiting frame 8 and detachably inserted into the locking slots 9. The locking rods 10 include a slider 11 slidably connected to the limiting frame 8, a horizontal bar 12 located horizontally and vertically outward at the top of the slider 11 and slidably connected to the locking slots 9, and an adjusting clamp 13 located vertically on the outer side of the slider 11 and slidably connected to the side of the limiting frame 8. The adjusting clamp 13 has an L-shaped structure. The limiting frame 8 includes a frame body 14 located at the top of the side where the aluminum shell 2 is installed, a receiving groove 15 opened on the top surface of the frame body 14 for accommodating the slider 11 sliding inside, and a lateral through groove 16 opened on the side of the frame body 14 for accommodating the connecting end of the slider 11 and the adjusting clamp 13. The lateral through groove 16 is connected to the receiving groove 15. A tension spring 17 is provided between the slider 11 and the inner side wall of the receiving groove 15.

[0024] Among them, such as Figure 1 and Figure 4 As shown, the mounting base 4 has an L-shaped structure. The mounting base 4 includes a side plate 18 that is detachably connected to the end of the mounting aluminum shell 2 and a base plate 19 that is detachably connected to the mounting platform. The base plate 19 is vertically disposed at the end of the side plate 18 away from the mounting aluminum cover 3. Threaded fasteners are detachably connected between the side plate 18 and the end of the mounting aluminum shell 2.

[0025] Among them, such as Figure 1 and Figure 4 As shown, the first ear plate 20 is symmetrically provided on both sides of the end of the mounting aluminum shell 2, and the second ear plate 21 is symmetrically provided on both sides of the bottom plate 19. The first ear plate 20 and the second ear plate 21 are detachably connected by fastening bolts.

[0026] Among them, such as Figure 1 As shown, the base plate 19 has an installation slot 22 on its outer side. The base plate 19 and the mounting platform are detachably connected by fastening screws. The width of the installation slot 22 is not less than the outer diameter of the fastening screw, and the width of the installation slot 22 is also less than the diameter of the nut of the fastening screw.

[0027] Among them, such as Figure 3 As shown, the outer side of the reinforcing frame 7 is slidably connected to the inner wall of the mounting aluminum shell 2, and the outer side of the LED lamp 1 is slidably connected to the inner side of the reinforcing frame 7.

[0028] In the specific implementation of this utility model, firstly, the mounting base 4 is installed at the left end of the mounting aluminum shell 2, thereby closing one end of the mounting aluminum shell 2. Then, the reinforcing frame 7 is slid into the mounting aluminum shell 2 from the right end along the inner wall of the mounting aluminum shell 2. Next, the LED lamp 1 is slid into the mounting aluminum shell 2 from the right end and slides along the inner side of the reinforcing frame 7. Then, the mounting base 4 is installed at the right end of the mounting aluminum shell 2, thereby closing both ends of the mounting aluminum shell 2. Finally, the mounting aluminum cover 3 is snapped into the mounting aluminum shell 2. It is necessary to use two fingers to pinch the adjusting clamp 13 inwards, so that the slider 11 of the locking rod 10 moves along... The receiving groove 15 and the side through groove 16 slide inward. At this time, the tension spring 17 gradually stretches, increasing the elastic force. Then, the connecting aluminum frame 5 for mounting aluminum shell 2 is hinged and rotated until the end of the connecting aluminum frame 5 where the locking slot 9 is located is connected and fits against the mounting aluminum shell 2. The adjusting clamp 13 is then loosened and no longer squeezed. When the tension spring 17 recovers its elastic deformation after stretching, the adjusting clamp 13 is slid outward until the crossbar 12 is inserted into the locking slot 9, so that the tension spring 17 returns to its original length. Finally, the base plate 19 and the mounting platform are installed and fixed with fastening screws, thus completing the overall installation of the LED lamp 1 using aluminum profiles.

[0029] Compared with the prior art, this utility model facilitates the accommodation and installation of LED lamps 1 by setting up an aluminum shell 2 and an aluminum cover 3. The aluminum cover 3 is constructed by using a connecting aluminum frame 5 and a transparent top plate 6, and is connected to the aluminum shell 2 by the connecting aluminum frame 5. This avoids direct installation and contact between the transparent top plate 6 and the aluminum shell 2, and the direct connection between the structures of the same material makes disassembly and assembly easier. The external locking components on the connecting aluminum frame 5 and the aluminum shell 2 facilitate the connection, locking and fixing of the two. The reinforcing frame 7 installed inside the aluminum shell 2 further strengthens and supports the structure of the aluminum shell 2, improving its ability to resist external forces, thus making the structure more stable. By setting the wall thickness of the aluminum shell 2 and the aluminum cover 3 to no more than 1.5mm, the overall structure is made thinner and lighter. While ensuring structural stability, the overall weight of the structure is also reduced, which facilitates the installation of LED lamps 1 on various mounting platforms. This solves the problem of inconvenient connection and disassembly between the acrylic plate and aluminum profile of traditional LED lamps, and the inconvenience of lamp replacement.

[0030] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any way. Although the present utility model has been disclosed above with reference to a preferred embodiment, it is not intended to limit the present utility model. Any person skilled in the art can make some modifications or alterations to the above-disclosed technical content to create equivalent embodiments without departing from the scope of the present utility model. Any simple modifications, equivalent changes and alterations made to the above embodiments based on the technical essence of the present utility model without departing from the scope of the present utility model shall still fall within the scope of the present utility model.

Claims

1. A thin aluminum profile for LED lighting fixtures, characterized in that: The device includes a mounting aluminum housing for housing LED lights and a mounting aluminum cover detachably connected to the mounting aluminum housing. The mounting aluminum housing has symmetrically and detachably mounted mounting bases at both ends for mounting the mounting aluminum housing on a mounting platform. The mounting aluminum cover includes a connecting aluminum frame detachably connected to the top of the mounting aluminum housing and a transparent top plate located in the middle of the connecting aluminum frame that allows the light from the LED lights to pass through and diffuse. One side of the connecting aluminum frame is hinged to one side of the mounting aluminum housing, and a locking assembly for restricting the opening and closing of the mounting aluminum cover is provided between the other side of the connecting aluminum frame and the other side of the mounting aluminum housing. The inner wall of the mounting aluminum housing has a reinforcing frame. The wall thickness of both the mounting aluminum housing and the mounting aluminum cover does not exceed 1.5 mm.

2. The ultra-thin aluminum profile for LED lighting fixtures according to claim 1, characterized in that, The locking assembly includes a limiting frame located at the top of the side where the aluminum shell is installed, locking slots symmetrically located on the side where the aluminum cover is installed, and locking rods symmetrically slidably connected within the limiting frame and detachably inserted into the locking slots. The locking rods include a slider slidably connected to the limiting frame, a horizontal bar located on the top of the slider and slidably connected to the locking slots, and an adjusting clamp located on the outer side of the slider and slidably connected to the side of the limiting frame. The adjusting clamp has an L-shaped structure. The limiting frame includes a frame body located at the top of the side where the aluminum shell is installed, a receiving groove on the top surface of the frame body for accommodating the slider sliding inside, and a lateral through groove on the side of the frame body for accommodating the connecting end of the slider and the adjusting clamp. The lateral through groove communicates with the receiving groove, and tension springs are provided between the slider and the inner sidewall of the receiving groove.

3. The ultra-thin aluminum profile for LED lighting fixtures according to claim 2, characterized in that, The mounting base has an L-shaped structure and includes a side plate that is detachably connected to the end of the mounting aluminum shell and a base plate that is detachably connected to the mounting platform. The base plate is vertically located at the end of the side plate away from the mounting aluminum cover.

4. The ultra-thin aluminum profile for LED lighting fixtures according to claim 3, characterized in that, The aluminum shell end is symmetrically provided with first ear plates on both sides, and the bottom plate is symmetrically provided with second ear plates on both sides. The first ear plates and the second ear plates are detachably connected by fastening bolts.

5. The ultra-thin aluminum profile for LED lighting fixtures according to claim 4, characterized in that, The base plate has an installation slot on its outer side. The base plate and the mounting platform are detachably connected by fastening screws. The width of the installation slot is not less than the outer diameter of the fastening screw, and the width of the installation slot is also less than the diameter of the nut of the fastening screw.

6. The ultra-thin aluminum profile for LED lighting fixtures according to claim 5, characterized in that, The outer side of the reinforcing frame is laterally slidably connected to the inner wall of the mounting aluminum shell, and the outer side of the LED lamp is slidably connected to the inner side of the reinforcing frame.