Stretching resistance detection device for aluminum base material
By designing a tensile strength testing device for aluminum substrates, a tensile cylinder and clamping mechanism are used to test the structural strength of aluminum substrates in the horizontal direction. This solves the problem that existing devices can only test in the vertical direction, and achieves more accurate testing results.
Patent Information
- Application Number
- CN202422470048.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-12
- Publication Date
- 2025-10-31
- Estimated Expiration
- 2034-10-12
AI Technical Summary
Existing aluminum substrate testing devices can only test the structural strength in the vertical direction and cannot effectively test the structural strength in the horizontal direction, thus limiting their effectiveness.
A tensile strength testing device for aluminum substrates was designed. The device uses a tensile cylinder and a clamping mechanism to perform tensile testing on the aluminum substrates. The clamping mechanism includes a sliding block, a threaded rod, a lifting sleeve, and a gear and rack combination driven by a motor, which enables the testing of the horizontal structural strength of the aluminum substrates.
It enables precise detection of the horizontal structural strength of aluminum substrates, avoids detachment during the detection process, and results in more accurate test results.
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Figure CN223500761U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of aluminum substrate testing technology, specifically an aluminum substrate tensile strength testing device. Background Technology
[0002] Aluminum products are manufactured from aluminum and other alloying elements. They are usually first processed into castings, forgings, foils, plates, strips, tubes, rods, profiles, etc., and then manufactured through processes such as cold bending, sawing, drilling, assembly, and coloring. The main metallic element is aluminum, and some alloying elements are added to improve the performance of aluminum materials. Aluminum processed products are widely used in aerospace, construction, transportation, electrical, chemical, packaging and daily necessities industries, etc., and its output ranks second only to steel among metal materials. Aluminum substrate generally refers to aluminum alloy materials without surface treatment.
[0003] Publication No. CN 219201142 U discloses a compressive thickness detection device based on an aluminum substrate, comprising: a base plate; a support seat disposed on the base plate; and several limiting components disposed on the support seat; one set of limiting components is further provided with a magnifying detection structure for detecting thickness changes of the aluminum substrate body; and a pressurizing device disposed on the base plate for pressurizing the aluminum substrate body. This novel device, through the function of the limiting components, simultaneously limits the aluminum substrate body and, in conjunction with the magnifying detection structure, can quantify minute thickness changes of the pressurized aluminum substrate body. Furthermore, through the structural characteristics of the pressurizing device, it can be adapted to aluminum substrate bodies of different thicknesses, and for aluminum substrate bodies of the same thickness, the pressure can be adjusted according to processing requirements.
[0004] However, this device has the following shortcomings: while it can perform compressive strength testing on aluminum substrates, the testing can only detect the structural strength in the vertical direction and cannot detect the structure in the horizontal direction, thus limiting its effectiveness.
[0005] Therefore, this utility model provides a tensile strength testing device for aluminum substrates to solve the above problems. Utility Model Content
[0006] To address the shortcomings of existing technologies, this invention provides a tensile strength testing device for aluminum substrates, thus solving the aforementioned problems.
[0007] To achieve the above objectives, this utility model is implemented through the following technical solution: an aluminum substrate tensile strength testing device, including a placement base, an installation box fixedly connected to the top of the placement base, a sliding block slidably inserted into the top of the installation box, a tension cylinder fixedly connected to the top of the installation box, the output shaft of the tension cylinder being connected to one side of the sliding block, and a clamping mechanism being provided on the sliding block.
[0008] The clamping mechanism includes a drive cavity formed on the sliding block. The bottom inner wall of the drive cavity is rotatably connected to four symmetrically distributed first threaded rods. Lifting sleeves are threaded onto the first threaded rods. The top of the lifting sleeves slides out of the sliding block. The tops of the four lifting sleeves are fixedly connected to the same top plate. The bottom of the top plate is fixedly connected to a pressing block. The bottom of the pressing block has multiple first adapter slots. A drive assembly is provided inside the drive cavity.
[0009] Preferably, the drive assembly includes four driven bevel gears respectively fixedly sleeved on four first threaded rods. Four support plates are fixedly connected inside the drive cavity. The same drive shaft is rotatably connected between each pair of adjacent support plates. Both ends of the drive shaft are fixedly connected to driving bevel gears, which mesh with the corresponding driven bevel gears. Synchronous pulleys are fixedly sleeved on both drive shafts, and the same synchronous belt is wound between the two synchronous pulleys. A first gear is fixedly sleeved on the corresponding drive shaft. A first motor is fixedly connected inside the drive cavity. A second gear is fixedly connected to the output shaft of the first motor, and the second gear meshes with the first gear. The drive assembly allows for convenient control of the synchronous lifting of the four lifting sleeves, facilitating the fixation of the aluminum substrate.
[0010] Preferably, the outer wall of the lifting sleeve is fixedly connected to a side plate, and four positioning rods are fixedly connected inside the drive cavity. The positioning rods slide through the corresponding side plates. By using the side plates and positioning rods together, the lifting sleeve can be limited, making its lifting and lowering more smooth.
[0011] Preferably, a workbench is fixedly connected to the top of the placement base, a mounting bracket is fixedly connected to the top of the workbench, a fixed box is connected through the top of the mounting bracket, two connecting rods are slidably inserted into the bottom of the fixed box, the bottom ends of the two connecting rods are fixedly connected to the same extension plate, a fixing block is fixedly connected to the bottom of the extension plate, and multiple second adapter slots are provided at the bottom of the fixing block. By using the workbench, mounting bracket, fixed box, connecting rods, extension plate, fixing block and second adapter slots in combination, one side of the aluminum substrate can be easily pressed and fixed, and it is convenient to stretch it.
[0012] Preferably, the fixed box has two second threaded rods rotatably connected inside, and each of the two second threaded rods is threaded with a lifting block. The two lifting blocks are respectively connected to the corresponding connecting rods. By using the second threaded rods and lifting blocks together, the fixed blocks can be easily controlled to lift and lower to press and fix the aluminum substrate.
[0013] Preferably, two anti-deviation rods are fixedly connected inside the fixed box. The two anti-deviation rods slide through the corresponding lifting blocks respectively. The anti-deviation rods can limit the lifting blocks and make their lifting and lowering more smooth.
[0014] Preferably, a third gear is fixedly sleeved on each of the two second threaded rods, a second motor is fixedly connected to the top of the fixed box, a rotating shaft is fixedly connected to the output shaft of the second motor, the rotating shaft extends rotatably into the fixed box, a fourth gear is fixedly sleeved on the rotating shaft, the fourth gear meshes with both third gears, and the combination of the third gear, second motor, rotating shaft and fourth gear can easily drive the two second threaded rods to rotate synchronously.
[0015] Preferably, multiple sliding rods are fixedly connected inside the mounting box. The sliding rods slide through the sliding block, and the sliding block can be supported by the sliding rods to facilitate its smooth movement.
[0016] Beneficial effects
[0017] This invention provides a device for testing the tensile strength of aluminum substrates. Compared with the prior art, it has the following advantages:
[0018] (1) The aluminum substrate tensile strength testing device can pull the sliding block to move through the set tension cylinder, so as to perform tensile testing on the aluminum substrate placed on it and test its horizontal structural strength. At the same time, the set clamping mechanism can press and fix the aluminum substrate placed on the sliding block, thereby preventing it from detaching during the stretching process, and the test results are more accurate.
[0019] (2) The aluminum substrate tensile strength testing device can press and fix one side of the aluminum substrate through the fixed box and the adjustable fixed block at the bottom, so that it can be stretched on one side and the effect is better. Attached Figure Description
[0020] Figure 1 This is a perspective view of the external structure of this utility model;
[0021] Figure 2 This is a front sectional view of the structure of this utility model;
[0022] Figure 3 This is a schematic diagram of the drive component in this utility model;
[0023] Figure 4 This is an internal assembly diagram of the fixed box in this utility model.
[0024] In the diagram: 1. Base; 2. Mounting box; 3. Sliding block; 4. Tensioning cylinder; 5. Drive chamber; 6. First threaded rod; 7. Lifting sleeve; 8. Top plate; 9. Pressing block; 10. First adapter groove; 11. Driven bevel gear; 12. Support plate; 13. Drive shaft; 14. Driving bevel gear; 15. Synchronous pulley; 16. Synchronous belt; 17. First gear; 18. First motor; 19. Second gear; 20. Side plate; 21. Positioning rod; 22. Worktable; 23. Mounting bracket; 24. Fixing box; 25. Connecting rod; 26. Extension plate; 27. Fixing block; 28. Second adapter groove; 29. Second threaded rod; 30. Lifting block; 31. Anti-deviation rod; 32. Third gear; 33. Second motor; 34. Rotating shaft; 35. Fourth gear; 36. Sliding rod. Detailed Implementation
[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0026] Example 1:
[0027] Please see Figures 1 to 3 A tensile strength testing device for aluminum substrate includes a base 1, a mounting box 2 fixedly connected to the top of the base 1, a sliding block 3 slidably connected to the top of the mounting box 2, a tension cylinder 4 fixedly connected to the top of the mounting box 2, the output shaft of the tension cylinder 4 being connected to one side of the sliding block 3, and a clamping mechanism being provided on the sliding block 3.
[0028] The clamping mechanism includes a drive cavity 5 formed on the sliding block 3. Four symmetrically distributed first threaded rods 6 are rotatably connected to the bottom inner wall of the drive cavity 5. Lifting sleeves 7 are threaded onto the first threaded rods 6. The tops of the lifting sleeves 7 slide beyond the sliding block 3. A common top plate 8 is fixedly connected to the tops of the four lifting sleeves 7. A pressing block 9 is fixedly connected to the bottom of the top plate 8. Multiple first fitting grooves 10 are formed at the bottom of the pressing block 9. A drive assembly is provided inside the drive cavity 5. The drive assembly includes four driven bevel gears 11 respectively fixedly fitted onto the four first threaded rods 6. A drive assembly is fixedly connected inside the drive cavity 5. Four support plates 12 are connected rotatably through each pair of adjacent support plates 12 by the same drive shaft 13. Both ends of the drive shaft 13 are fixedly connected to a driving bevel gear 14, which meshes with the corresponding driven bevel gear 11. Synchronous pulleys 15 are fixedly sleeved on both drive shafts 13, and the same synchronous belt 16 is wound between the two synchronous pulleys 15. A first gear 17 is fixedly sleeved on the corresponding drive shaft 13. A first motor 18 is fixedly connected in the drive cavity 5. A second gear 19 is fixedly connected to the output shaft of the first motor 18, and the second gear 19 meshes with the first gear 17.
[0029] Example 2:
[0030] Please see Figures 1 to 4 This embodiment provides a technical solution based on Embodiment 1: A side plate 20 is fixedly connected to the outer wall of the lifting sleeve 7; four positioning rods 21 are fixedly connected inside the drive cavity 5, and the positioning rods 21 slide through the corresponding side plates 20; a workbench 22 is fixedly connected to the top of the base 1; a mounting bracket 23 is fixedly connected to the top of the workbench 22; a fixed box 24 is connected through the top of the mounting bracket 23; two connecting rods 25 are slidably inserted into the bottom of the fixed box 24; the bottom ends of the two connecting rods 25 are fixedly connected to the same extension plate 26; a fixing block 27 is fixedly connected to the bottom of the extension plate 26; and multiple second adapter slots 28 are provided at the bottom of the fixing block 27; two second adapter slots 28 are rotatably connected inside the fixed box 24. Two threaded rods 29, each threaded with a lifting block 30, are connected to a corresponding connecting rod 25. Two anti-deviation rods 31 are fixedly connected inside the fixed box 24, each sliding through a corresponding lifting block 30. A third gear 32 is fixedly fitted onto each of the two threaded rods 29. A second motor 33 is fixedly connected to the top of the fixed box 24. A rotating shaft 34 is fixedly connected to the output shaft of the second motor 33, extending rotatably into the fixed box 24. A fourth gear 35 is fixedly fitted onto the rotating shaft 34, meshing with both third gears 32. Multiple sliding rods 36 are fixedly connected inside the mounting box 2, sliding through a sliding block 3.
[0031] Furthermore, any content not described in detail in this specification is existing technology known to those skilled in the art.
[0032] Working principle: During use, the operator places the aluminum substrate to be tested on the workbench 22, ensuring one side passes between the sliding block 3 and the top plate 8. Then, the second motor 33 is started. The second motor 33 drives the fourth gear 35 to rotate via the rotating shaft 34. The fourth gear 35 drives the two meshing third gears 32 to rotate. The third gears 32 drive the connected second threaded rod 29 to rotate. The second threaded rod 29 drives the threaded lifting block 30 to descend. At this time, the extension plate 26 drives the fixing block 27 to descend until the second adapter groove 28 abuts against the protruding part on the surface of the aluminum substrate, securing it firmly. Simultaneously, the first motor 18 is started. The first motor 18 drives the second gear 34 to rotate via the second gear 35. 9 drives the first gear 17 meshing with it to rotate, the first gear 17 drives the connected transmission shaft 13 to rotate, the transmission shaft 13 drives another transmission shaft 13 to rotate through the synchronous pulley 15 and the synchronous belt 16. At this time, the four active bevel gears 14 rotate synchronously. The active bevel gears 14 drive the driven bevel gear 11 meshing with them to rotate, the driven bevel gear 11 drives the first threaded rod 6 to rotate, the first threaded rod 6 drives the lifting sleeve 7 threaded with it to descend, so that the top plate 8 drives the pressing block 9 to descend until the first adapter groove 10 contacts the protrusion on the surface of the aluminum substrate. After the fixing work is completed, it is only necessary to start the tension cylinder 4 to test the structural strength of the aluminum substrate in the horizontal direction.
[0033] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0034] In this description, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set up," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections or electrical connections; they can refer to direct connections or connections through an intermediate medium; and they can refer to the internal communication between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0035] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A tensile strength testing device for aluminum substrate, comprising a base (1), characterized in that: The top of the placement base (1) is fixedly connected to the mounting box (2), the top of the mounting box (2) is slidably connected to the sliding block (3), the top of the mounting box (2) is fixedly connected to the tension cylinder (4), the output shaft of the tension cylinder (4) is connected to one side of the sliding block (3), and the sliding block (3) is provided with a clamping mechanism. The clamping mechanism includes a drive cavity (5) opened on the sliding block (3). The bottom inner wall of the drive cavity (5) is rotatably connected to four symmetrically distributed first threaded rods (6). The first threaded rods (6) are threaded with lifting sleeves (7). The top of the lifting sleeves (7) slides out of the sliding block (3). The top ends of the four lifting sleeves (7) are fixedly connected to the same top plate (8). The bottom of the top plate (8) is fixedly connected to a pressing block (9). The bottom of the pressing block (9) is provided with multiple first adapter grooves (10). The drive cavity (5) is provided with a drive assembly.
2. The tensile strength testing device for aluminum substrate according to claim 1, characterized in that: The drive assembly includes four driven bevel gears (11) respectively fixedly sleeved on four first threaded rods (6). Four support plates (12) are fixedly connected in the drive cavity (5). The same drive shaft (13) is rotatably connected between each pair of adjacent support plates (12). Both ends of the drive shaft (13) are fixedly connected to driving bevel gears (14). The driving bevel gears (14) mesh with the corresponding driven bevel gears (11). Synchronous pulleys (15) are fixedly sleeved on both drive shafts (13). The same synchronous belt (16) is wound between the two synchronous pulleys (15). A first gear (17) is fixedly sleeved on the corresponding drive shaft (13). A first motor (18) is fixedly connected in the drive cavity (5). A second gear (19) is fixedly connected to the output shaft of the first motor (18). The second gear (19) meshes with the first gear (17).
3. The tensile strength testing device for aluminum substrate according to claim 2, characterized in that: The outer wall of the lifting sleeve (7) is fixedly connected to a side plate (20), and four positioning rods (21) are fixedly connected inside the driving cavity (5). The positioning rods (21) slide through the corresponding side plates (20).
4. The tensile strength testing device for aluminum substrate according to claim 1, characterized in that: The top of the placement base (1) is fixedly connected to a workbench (22), the top of the workbench (22) is fixedly connected to a mounting bracket (23), the top of the mounting bracket (23) is connected through a fixing box (24), the bottom of the fixing box (24) is slidably connected to two connecting rods (25), the bottom ends of the two connecting rods (25) are fixedly connected to the same extension plate (26), the bottom of the extension plate (26) is fixedly connected to a fixing block (27), and the bottom of the fixing block (27) is provided with multiple second adapter slots (28).
5. The tensile strength testing device for aluminum substrate according to claim 4, characterized in that: The fixed box (24) is rotatably connected to two second threaded rods (29), and each of the two second threaded rods (29) is threaded with a lifting block (30), and the two lifting blocks (30) are respectively connected to the corresponding connecting rods (25).
6. The tensile strength testing device for aluminum substrate according to claim 5, characterized in that: Two anti-deviation rods (31) are fixedly connected inside the fixed box (24), and the two anti-deviation rods (31) slide through the corresponding lifting blocks (30).
7. The tensile strength testing device for aluminum substrate according to claim 5, characterized in that: A third gear (32) is fixedly fitted on each of the two second threaded rods (29). A second motor (33) is fixedly connected to the top of the fixed box (24). A rotating shaft (34) is fixedly connected to the output shaft of the second motor (33). The rotating shaft (34) extends rotatably into the fixed box (24). A fourth gear (35) is fixedly fitted on the rotating shaft (34). The fourth gear (35) meshes with both third gears (32).
8. The tensile strength testing device for aluminum substrate according to claim 1, characterized in that: Multiple sliding rods (36) are fixedly connected inside the mounting box (2), and the sliding rods (36) slide through the sliding block (3).
Citation Information
Patent Citations
Anti-compression thickness detection equipment based on aluminum base material
CN219201142U