Ball-point pen point integrated measuring device

Abstract

The utility model discloses a ball-point pen point integrated measuring device which comprises a bottom plate, a vertical plate is installed on one side of the upper end face of the bottom plate, a lifting seat is installed above the front end face of the vertical plate through a first lifting mechanism, and an installation groove is formed in the lower end face of the lifting seat. A mounting seat is movably mounted on the inner side of the mounting groove through a detachable mechanism, the detachable mechanism comprises threaded rods, the threaded rods are arranged on the two sides of the outer surface of the lifting seat through threaded holes, storage grooves are formed in the opposite sides of the two threaded holes, clamping blocks are arranged at one ends of the threaded rods, and clamping grooves are formed in the clamping blocks. Clamping grooves are formed in the two sides of the outer surface of the mounting base. According to the utility model, the pen point can be stably clamped, the ejector pin can be replaced, the accuracy of a measurement result is improved, the height of the industrial camera and the distance between the industrial camera and the pen point can be adjusted, the device can be suitable for image acquisition of pen points with different heights and sizes, and the applicability is improved.

Description

Technical Field

[0001] This utility model relates to the field of ballpoint pen technology, specifically to an integrated measuring device for ballpoint pen tips. Background Technology

[0002] Currently, my country has become a major exporter of pen manufacturing products worldwide. Statistics show that in 2009, the total output of my country's pen industry reached 38 billion pens. Among various types of pens, ballpoint pens had the largest output, at 13.6 billion pens annually, 70% of which were exported to countries all over the world. As a crucial component of ballpoint pens, the pen tip requires high precision; otherwise, the pen will not write smoothly, necessitating testing of the pen tip.

[0003] In the prior art, CN212807889U discloses a pen tip ball bearing force measuring device. By placing the pen tip to be tested on a support pin, direct contact with the ball bearing can be achieved. A small hydraulic rod is used to slowly and uniformly lower the pen tip to apply pressure. A pressure sensor collects the pen tip ball bearing force information in real time and sends it to an industrial control computer. An industrial camera collects the pen tip deformation information in real time and sends it to the industrial control computer. The industrial control computer analyzes the pen tip deformation image in real time, determines whether the pen tip has deformed, and outputs the pen tip ball bearing force information corresponding to the deformation.

[0004] However, the above-mentioned device lacks a mechanism for positioning the pen tip during use. The pen tip may move during the test, leading to inaccurate measurements. Furthermore, it is inconvenient to replace the support pin. After multiple measurements, the support pin may wear out, affecting the measurement results. Therefore, it does not meet the existing requirements. To address this, we propose an integrated measuring device for ballpoint pen tips. Utility Model Content

[0005] The purpose of this utility model is to provide an integrated measuring device for ballpoint pen tips, in order to solve the problems mentioned in the background art, such as the lack of a device for positioning the pen tip during use, the possibility of the pen tip moving during the test, resulting in inaccurate measurement, inconvenience in replacing the support pin, and the possibility of wear on the support pin after multiple measurements, affecting the measurement results.

[0006] To achieve the above objectives, this utility model provides the following technical solution: an integrated measuring device for ballpoint pen tips, comprising a base plate, a vertical plate mounted on one side of the upper surface of the base plate, a lifting seat mounted above the front end face of the vertical plate via a first lifting mechanism, a mounting groove provided on the lower end face of the lifting seat, and a mounting base movably mounted on the inner side of the mounting groove via a detachable mechanism, the detachable mechanism comprising a threaded rod, the threaded rod being disposed on both sides of the outer surface of the lifting seat via threaded holes, a receiving groove provided on one side of the two threaded holes opposite to each other, a locking block provided at one end of the threaded rod, and a receiving groove provided on both sides of the outer surface of the mounting base. The mounting base has a slot, and a pin is installed on the lower end face of the mounting base. A base is fixedly installed below the front end face of the vertical plate. An insertion hole is provided on the upper end face of the base. Clamping mechanisms are installed on both sides inside the insertion hole. The clamping mechanism includes an electric push rod, which is installed on both sides of the inner wall of the insertion hole through a circular groove. An arc-shaped clamping plate is fixedly connected to the other end of the electric push rod. A pressure sensor is installed below the insertion hole through a cavity. A moving mechanism is movably installed on one side of the vertical plate through a second lifting mechanism. An industrial camera is movably connected to the front of the moving mechanism. An industrial control computer is installed on the other side of the upper end face of the base plate.

[0007] Preferably, the first lifting mechanism includes a first lead screw, which is disposed above the front end face of the vertical plate through a vertical groove. A first threaded block is sleeved on the outer surface of the first lead screw, and the front end face of the first threaded block is fixedly connected to the rear end face of the lifting seat.

[0008] Preferably, a first motor is mounted on the upper end face of the vertical plate, the output end of the first motor is fixedly connected to the upper end face of the first lead screw through a connecting shaft, and the lower end face of the first lead screw is rotatably connected to the inner wall of the vertical groove through a bearing.

[0009] Preferably, the moving mechanism includes a fixed plate, on the front end face of the fixed plate are two second lead screws mounted through a transverse groove, the outer surface of the second lead screws is fitted with a second threaded block, the front end face of the second threaded block is fixedly connected to the rear end face of the industrial camera through a support frame, two second motors are mounted on one side of the fixed plate, the output end of the second motor is fixedly connected to one end of the second lead screw through a coupling, and the other end of the second lead screw is rotatably connected to the inner wall of the transverse groove through a bearing.

[0010] Preferably, the second lifting mechanism includes a third lead screw, which is installed on the outer surface of the vertical plate through a strip groove. A third threaded block is sleeved on the outer surface of the third lead screw, and the third threaded block is fixedly connected to the outer surface of the fixed plate. A third motor is installed above the strip groove through a motor cavity. The output end of the third motor is fixedly connected to one end of the third lead screw through a coupling, and the other end of the third lead screw is rotatably connected to the inner wall of the strip groove through a bearing.

[0011] Preferably, the pressure sensor is connected to the industrial computer via a USB cable, the industrial camera is connected to the industrial computer via a USB cable, the industrial camera is a high-speed industrial camera, the lower radius of the moving mechanism is smaller than the radius of the ball in the pen tip to be tested, and the moving mechanism is located directly above the socket.

[0012] Preferably, a rocker arm is fitted at the other end of the threaded rod, the threaded rod is screwed into the threaded hole, the locking block can be locked into the inner side of the locking groove, the size of the locking block is smaller than the size of the storage groove, and the threaded rod and the locking block are rotatably connected by a bearing.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] 1. This utility model, by providing a clamping mechanism, allows the pen tip to be placed inside the insertion hole. Turning on the electric push rod causes it to move the arc-shaped clamping plate closer to the pen tip surface, stabilizing the pen tip and preventing movement during measurement, thus improving measurement results. Furthermore, by providing a detachable mechanism, rotating the threaded rod allows it to move outward from the inside of the threaded hole, moving the locking block away from the inner side of the slot and retracting it into the inner side of the storage slot. This releases the restriction on the mounting base, allowing it to be removed from the inner side of the mounting slot for replacement of the ejector pin, ensuring subsequent testing effectiveness. This utility model provides stable pen tip clamping, allows for ejector pin replacement, and improves the accuracy of measurement results.

[0015] 2. This utility model, by providing a second lifting mechanism and a moving mechanism, can adjust the height of the industrial camera and the distance between it and the pen tip, making it suitable for image acquisition of pen tips of different heights and sizes, thus improving its applicability. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0017] Figure 2 This is a main sectional view of the entire utility model;

[0018] Figure 3 This is a partial structural diagram of the detachable mechanism of this utility model;

[0019] Figure 4 This is a partial structural schematic diagram of the clamping mechanism of this utility model.

[0020] In the diagram: 1. Base plate; 2. Base; 3. Vertical plate; 4. Lifting seat; 5. First lifting mechanism; 501. First motor; 502. First threaded block; 503. First lead screw; 504. Vertical groove; 6. Ejector pin; 7. Moving mechanism; 8. Industrial camera; 9. Industrial computer; 10. Mounting base; 11. Detachable mechanism; 1101. Threaded rod; 1102. Threaded hole; 1103. Storage groove; 1104. Locking block; 1105. Locking slot; 12. Clamping mechanism; 1201. Arc-shaped clamping plate; 1202. Electric push rod; 1203. Circular groove; 13. Second lifting mechanism; 14. Mounting groove; 15. Pressure sensor; 16. Insertion hole. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0022] The first motor 501 (model YEJ3-112M-4), industrial camera 8 (model HV1351UM), industrial computer 9 (model IPC610L), electric actuator 1202 (model LBP40), pressure sensor 15 (model KH15-S91), second motor (model 68KTYZ) and third motor (model 68KTYZ) mentioned in this utility model can all be purchased from the market or customized privately.

[0023] Please see Figures 1 to 4This utility model provides an embodiment of an integrated measuring device for ballpoint pen tips, comprising a base plate 1, a vertical plate 3 mounted on one side of the upper surface of the base plate 1, a lifting seat 4 mounted above the front end of the vertical plate 3 via a first lifting mechanism 5, an installation groove 14 provided on the lower end surface of the lifting seat 4, and a mounting base 10 movably mounted on the inner side of the installation groove 14 via a detachable mechanism 11, the detachable mechanism 11 including a threaded rod 1101, the threaded rod 1101 being disposed on both sides of the outer surface of the lifting seat 4 through threaded holes 1102, a receiving groove 1103 provided on the opposite side of the two threaded holes 1102, a locking block 1104 provided at one end of the threaded rod 1101, and locking grooves provided on both sides of the outer surface of the mounting base 10. 1105, a pin 6 is installed on the lower end face of the mounting base 10, a base 2 is fixedly installed below the front end face of the vertical plate 3, an insertion hole 16 is provided on the upper end face of the base 2, a clamping mechanism 12 is installed on both sides inside the insertion hole 16, the clamping mechanism 12 includes an electric push rod 1202, the electric push rod 1202 is installed on both sides of the inner wall of the insertion hole 16 through a circular groove 1203, the other end of the electric push rod 1202 is fixedly connected to an arc-shaped clamping plate 1201, a pressure sensor 15 is installed below the insertion hole 16 through a cavity, a moving mechanism 7 is movably installed on one side of the vertical plate 3 through a second lifting mechanism 13, an industrial camera 8 is movably connected to the front of the moving mechanism 7, and an industrial control computer 9 is installed on the other side of the upper end face of the base plate 1.

[0024] The first lifting mechanism 5 includes a first lead screw 503, which is set above the front end face of the vertical plate 3 through a vertical groove 504. A first threaded block 502 is sleeved on the outer surface of the first lead screw 503. The front end face of the first threaded block 502 is fixedly connected to the rear end face of the lifting seat 4. The movement of the first threaded block 502 can drive the lifting seat 4 to move up and down.

[0025] A first motor 501 is installed on the upper end face of the vertical plate 3. The output end of the first motor 501 is fixedly connected to the upper end face of the first lead screw 503 through a connecting shaft. The lower end face of the first lead screw 503 is rotatably connected to the inner wall of the vertical groove 504 through a bearing. When the first motor 501 works, it can drive the connecting shaft to rotate, thereby driving the first lead screw 503 to rotate.

[0026] The moving mechanism 7 includes a fixed plate. Two second lead screws are mounted on the front end face of the fixed plate through a transverse groove. A second threaded block is fitted on the outer surface of the second lead screw. The front end face of the second threaded block is fixedly connected to the rear end face of the industrial camera 8 through a support frame. Two second motors are mounted on one side of the fixed plate. The output end of the second motor is fixedly connected to one end of the second lead screw through a coupling. The other end of the second lead screw is rotatably connected to the inner wall of the transverse groove through a bearing. When the second motors are working, they can drive the second lead screws to rotate. The second threaded blocks can move left and right on the outer surface of the second lead screws, thereby driving the industrial camera 8 to move left and right.

[0027] The second lifting mechanism 13 includes a third lead screw, which is installed on the outer surface of the vertical plate 3 through a strip groove. A third threaded block is fitted on the outer surface of the third lead screw, and the third threaded block is fixedly connected to the outer surface of the fixed plate. A third motor is installed above the strip groove through a motor cavity. The output end of the third motor is fixedly connected to one end of the third lead screw through a coupling. The other end of the third lead screw is rotatably connected to the inner wall of the strip groove through a bearing. When the third motor works, it can drive the third lead screw to rotate, thereby causing the third threaded block to move up and down on the outer surface of the third lead screw, which in turn drives the fixed plate to move.

[0028] Pressure sensor 15 is connected to industrial computer 9 via USB cable, and industrial camera 8 is connected to industrial computer 9 via USB cable. Industrial camera 8 is a high-speed industrial camera. The lower radius of the moving mechanism 7 is smaller than the radius of the ball bearing of the pen tip to be tested. The moving mechanism 7 is located directly above the socket 16. Pressure sensor 15 can collect pen tip ball bearing force information in real time and send it to industrial computer 9. Industrial camera 8 can collect pen tip deformation images at a speed of more than 100 images per second and send them to industrial computer 9. Industrial computer 9 analyzes pen tip deformation images in real time, determines whether the pen tip has deformed, and outputs the pen tip ball bearing force information corresponding to the deformation, thus completing the quality inspection of the ballpoint pen tip.

[0029] A rocker arm is fitted at the other end of the threaded rod 1101. The threaded rod 1101 is screwed into the threaded hole 1102. The locking block 1104 can be locked into the inside of the locking groove 1105. The size of the locking block 1104 is smaller than the size of the storage groove 1103. The threaded rod 1101 and the locking block 1104 are rotatably connected by a bearing. The threaded rod 1101 can be rotated by the rocker arm, and the locking block 1104 can be retracted into the inside of the storage groove 1103. The threaded rod 1101 can move left and right inside the threaded hole 1102, which drives the locking block 1104 to move.

[0030] When using this ballpoint pen tip integrated measuring device, first connect the power supply. The pen tip can be placed inside the insertion hole 16 via the clamping mechanism 12. Turning on the electric push rod 1202 causes it to move the arc-shaped clamping plate 1201 towards the pen tip surface, stabilizing the pen tip and preventing movement during measurement, thus improving measurement results. Furthermore, the detachable mechanism 11 allows the threaded rod 1101 to be rotated, moving it outward from the threaded hole 1102, causing the locking block 1104 to move. The locking block 1104 then moves away from the inside of the slot 1105 and retracts into the storage slot 11. On the inside of 03, the limiting of the mounting base 10 is released, and the mounting base 10 can be removed from the inside of the mounting groove 14 to replace the ejector pin 6, thereby ensuring the subsequent detection effect. Moreover, by setting the second lifting mechanism 13 and the moving mechanism 7, the height of the industrial camera 8 and the distance between it and the pen tip can be adjusted, which can be applied to image acquisition of pen tips of different heights and sizes, thus improving applicability. This utility model can stably hold the pen tip, replace the ejector pin 6, improve the accuracy of the measurement results, and adjust the height of the industrial camera 8 and the distance between it and the pen tip, which can be applied to image acquisition of pen tips of different heights and sizes, thus improving applicability.

[0031] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A ballpoint pen tip integrated measuring device, comprising a base plate (1), characterized in that: A vertical plate (3) is installed on one side of the upper surface of the base plate (1). A lifting seat (4) is installed above the front end of the vertical plate (3) via a first lifting mechanism (5). A mounting groove (14) is provided on the lower end surface of the lifting seat (4). A mounting base (10) is movably installed on the inner side of the mounting groove (14) via a detachable mechanism (11). The detachable mechanism (11) includes a threaded rod (1101). The threaded rod (1101) is provided on both sides of the outer surface of the lifting seat (4) through threaded holes (1102). A storage groove (1103) is provided on the opposite side of the two threaded holes (1102). A locking block (1104) is provided at one end of the threaded rod (1101). A locking groove (1105) is provided on both sides of the outer surface of the mounting base (10). A top is installed on the lower end surface of the mounting base (10). A needle (6) is attached to a base (2) fixedly installed below the front end face of the vertical plate (3). The upper end face of the base (2) is provided with a socket (16). A clamping mechanism (12) is installed on both sides inside the socket (16). The clamping mechanism (12) includes an electric push rod (1202). The electric push rod (1202) is installed on both sides of the inner wall of the socket (16) through a circular groove (1203). The other end of the electric push rod (1202) is fixedly connected to an arc-shaped clamping plate (1201). A pressure sensor (15) is installed below the socket (16) through a cavity. A moving mechanism (7) is movably installed on one side of the vertical plate (3) through a second lifting mechanism (13). An industrial camera (8) is movably connected to the front of the moving mechanism (7). An industrial control computer (9) is installed on the other side of the upper end face of the base plate (1).

2. The ballpoint pen tip integrated measuring device according to claim 1, characterized in that: The first lifting mechanism (5) includes a first lead screw (503), which is set above the front end face of the vertical plate (3) through a vertical groove (504). A first threaded block (502) is sleeved on the outer surface of the first lead screw (503), and the front end face of the first threaded block (502) is fixedly connected to the rear end face of the lifting seat (4).

3. The ballpoint pen tip integrated measuring device according to claim 2, characterized in that: A first motor (501) is installed on the upper end face of the vertical plate (3). The output end of the first motor (501) is fixedly connected to the upper end face of the first lead screw (503) through a connecting shaft. The lower end face of the first lead screw (503) is rotatably connected to the inner wall of the vertical groove (504) through a bearing.

4. The ballpoint pen tip integrated measuring device according to claim 1, characterized in that: The moving mechanism (7) includes a fixed plate. Two second lead screws are installed on the front end face of the fixed plate through a transverse groove. A second threaded block is sleeved on the outer surface of the second lead screw. The front end face of the second threaded block is fixedly connected to the rear end face of the industrial camera (8) through a support frame. Two second motors are installed on one side of the fixed plate. The output end of the second motor is fixedly connected to one end of the second lead screw through a coupling. The other end of the second lead screw is rotatably connected to the inner wall of the transverse groove through a bearing.

5. The ballpoint pen tip integrated measuring device according to claim 4, characterized in that: The second lifting mechanism (13) includes a third lead screw, which is installed on the outer surface of the vertical plate (3) through a strip groove. A third threaded block is sleeved on the outer surface of the third lead screw, and the third threaded block is fixedly connected to the outer surface of the fixed plate. A third motor is installed above the strip groove through a motor cavity. The output end of the third motor is fixedly connected to one end of the third lead screw through a coupling. The other end of the third lead screw is rotatably connected to the inner wall of the strip groove through a bearing.

6. The ballpoint pen tip integrated measuring device according to claim 1, characterized in that: The pressure sensor (15) is connected to the industrial computer (9) via a USB cable, and the industrial camera (8) is connected to the industrial computer (9) via a USB cable. The industrial camera (8) is a high-speed industrial camera. The lower radius of the moving mechanism (7) is smaller than the radius of the ball of the pen tip to be tested. The moving mechanism (7) is located directly above the socket (16).

7. The ballpoint pen tip integrated measuring device according to claim 1, characterized in that: The other end of the threaded rod (1101) is fitted with a rocker arm. The threaded rod (1101) is screwed into the threaded hole (1102). The locking block (1104) can be locked into the inside of the locking groove (1105). The size of the locking block (1104) is smaller than the size of the storage groove (1103). The threaded rod (1101) and the locking block (1104) are rotatably connected by a bearing.

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