Channel type X-ray nondestructive testing equipment

Abstract

The utility model relates to the technical field of X-rays, and particularly discloses channel type X-ray nondestructive testing equipment which comprises a bottom plate and a testing mechanism, the testing mechanism comprises a conveying belt, a mounting plate, an X-ray generator, an imaging plate, a frame body, two vertical plates, a lifting plate, two sliding blocks, a placing plate, a lifting assembly and two groups of clamping assemblies, the two clamping assemblies are symmetrically arranged on the upper surface of the mounting plate, the two vertical plates are fixedly connected with the bottom plate, the lifting plate is arranged between the two vertical plates, one ends of the two sliding blocks are fixedly connected with the lifting plate, the other ends of the two sliding blocks penetrate through the two vertical plates respectively and are slidably connected with the two vertical plates respectively, and the placing plate is fixedly connected with the lifting plate. The lifting assembly is arranged on the lower surface of the lifting plate, through the arrangement, a worker does not need to lift a workpiece all the time for clamping and fixing, and therefore the labor intensity of the worker is greatly relieved.

Description

Technical Field

[0001] This utility model relates to the field of X-ray technology, and in particular to a channel-type X-ray non-destructive testing device. Background Technology

[0002] X-ray non-destructive testing equipment can penetrate objects and store images, thus enabling non-destructive evaluation of the object's interior. It is an effective means of conducting product research, failure analysis, high-reliability screening, quality evaluation, and process improvement. However, existing testing equipment requires manual flipping of each workpiece for inspection, resulting in low efficiency and poor adaptability as it is not convenient to adjust the distance between the imaging plate and the X-ray generator according to the workpiece size.

[0003] To address the aforementioned technical issues, a patent document with publication number (CN219675880U) discloses a channel-type X-ray imaging detection device, comprising components such as a base, an X-ray generator, an imaging plate, and a detection stage. The imaging plate is mounted on the lower end of a push plate, the X-ray generator is mounted on the detection stage, and a movable stage is slidably connected to the upper surface of the base. A first sliding plate is inserted into and slidably connected to a first slot, and a second sliding plate is inserted into and slidably connected to a second slot. A threaded sleeve is fixedly installed between the first and second sliding plates. A lead screw is installed inside the base, and the output end of a motor is fixedly connected to the rear end of the lead screw. The threaded sleeve is threaded onto the lead screw. The detection stage is fixedly mounted on the upper end of the movable stage, and a left fixing device and a right fixing device are provided on the upper end of the detection stage. This invention allows for convenient adjustment of the distance between the imaging plate and the X-ray generator to obtain better detection imaging, and also enables automatic rotation, saving labor costs.

[0004] However, in the aforementioned existing technologies, when clamping and fixing the workpiece, it is necessary to manually lift the workpiece continuously, which results in a high labor intensity for the workers. Utility Model Content

[0005] The purpose of this invention is to provide a channel-type X-ray non-destructive testing device, which aims to solve the technical problem in the prior art that when clamping and fixing workpieces, it is necessary to manually lift the workpiece continuously, resulting in high labor intensity for workers.

[0006] To achieve the above objectives, this utility model employs a channel-type X-ray non-destructive testing device, comprising a base plate and a testing mechanism. The testing mechanism includes a conveyor belt, a mounting plate, an X-ray generator, an imaging plate, a frame, two upright plates, a lifting plate, two sliders, a placement plate, a lifting assembly, and two sets of clamping assemblies. The conveyor belt is disposed on the upper surface of the base plate, the frame is fixedly connected to the upper surface of the base plate, the imaging plate is disposed inside the frame, the mounting plate is fixedly connected to the conveyor belt, the X-ray generator is disposed on the upper surface of the mounting plate, the two sets of clamping assemblies are symmetrically disposed on the upper surface of the mounting plate, both upright plates are fixedly connected to the base plate and located on the upper surface of the base plate, the lifting plate is disposed between the two upright plates, one end of each of the two sliders is fixedly connected to the lifting plate, and the other ends of each slider penetrate the two upright plates and are slidably connected to the two upright plates, the placement plate is fixedly connected to the lifting plate and located on one side of the lifting plate, and the lifting assembly is disposed on the lower surface of the lifting plate.

[0007] Each clamping assembly includes a side plate, a fixing plate, and a conical block. The side plate is fixedly connected to the mounting plate and is located on the upper surface of the mounting plate. The fixing plate is disposed on one side of the side plate, and the conical block is disposed on one side of the fixing plate.

[0008] The lifting assembly includes a bidirectional threaded rod, two movable plates, two connecting rods, and a rotating component. The two ends of the bidirectional threaded rod pass through the two movable plates and are threadedly engaged with the two movable plates respectively. The two ends of the bidirectional threaded rod are rotatably connected to the two vertical plates respectively. One end of each of the two connecting rods is hinged to the two movable plates respectively, and the other end of each of the two connecting rods is hinged to the lifting plate respectively. The rotating component is disposed on one side of the bidirectional threaded rod.

[0009] The rotating component includes a disc and a handle. The disc is fixedly connected to the bidirectional threaded rod and is located at one end of the bidirectional threaded rod. The handle is fixedly connected to the disc and is located on one side of the disc.

[0010] The channel-type X-ray non-destructive testing equipment also includes two support rods and a discharge plate. One end of each of the two support rods is fixedly connected to the base plate, and the other end of each of the two support rods is fixedly connected to the discharge plate.

[0011] This utility model discloses a channel-type X-ray non-destructive testing device. Two upright plates are fixedly connected to a base plate. One end of each of the two sliders is fixedly connected to a lifting plate, and the other end of each slider passes through the two upright plates and is slidably connected to them. A placement plate is fixedly connected to the lifting plate. In practical use, the workpiece is placed on the placement plate, and then the mounting plate is moved below the placement plate by a conveyor belt. The workpiece is then clamped by two sets of clamping assemblies. The lifting assembly moves the lifting plate downwards, which in turn moves the placement plate downwards. The workpiece is then moved into the interior of the frame by the conveyor belt. X-rays are emitted by an X-ray generator and imaged by an imaging plate. The distance between the imaging plate and the X-ray generator can be adjusted by a first hydraulic cylinder to obtain better imaging results. This method effectively solves the problem in existing technologies where manual lifting of the workpiece is required for clamping and fixing, resulting in high labor intensity for workers. Attached Figure Description

[0012] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0013] Figure 1 This is a schematic diagram of the structure of this utility model.

[0014] Figure 2 This is a perspective view of the present invention.

[0015] Figure 3 This is a side view of the present invention.

[0016] Figure 4 This is a partial structural schematic diagram of the present invention.

[0017] 101-Base plate, 102-Conveyor belt, 103-Mounting plate, 104-X-ray generator, 105-Imaging plate, 106-Frame, 107-Upright plate, 108-Lifting plate, 109-Slider, 110-Placement plate, 111-Side plate, 112-Fixing plate, 113-Conical block, 114-Double threaded rod, 115-Moving plate, 116-Connecting rod, 117-Disc, 118-Holding rod, 119-Support rod, 120-Discharge plate, 121-Motor, 122-First hydraulic cylinder, 123-Second hydraulic cylinder. Detailed Implementation

[0018] The embodiments of the present invention are described in detail below. Examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the present invention, but should not be construed as limiting the present invention.

[0019] Please see Figures 1-4 ,in Figure 1 This is a structural schematic diagram of the present invention. Figure 2 This is a perspective view of the present invention. Figure 3 This is a side view of the present invention. Figure 4 This is a partial structural schematic diagram of the present invention.

[0020] This utility model provides a channel-type X-ray non-destructive testing device, including a base plate 101 and a testing mechanism. The testing mechanism includes a conveyor belt 102, a mounting plate 103, an X-ray generator 104, an imaging plate 105, a frame 106, two upright plates 107, a lifting plate 108, two sliders 109, a placement plate 110, a lifting assembly, and two sets of clamping assemblies. Each set of clamping assemblies includes a side plate 111, a fixing plate 112, and a conical block 113. The lifting assembly includes a bidirectional threaded rod 114, two moving plates 115, two connecting rods 116, and a rotating component. The rotating component includes a disc 117 and a gripping rod 118. The channel-type X-ray non-destructive testing device also includes two support rods 119 and a discharge plate 120. The aforementioned solution solves the problem in the prior art that when clamping and fixing workpieces, it is necessary to manually lift the workpiece continuously, resulting in high labor intensity for workers.

[0021] In this specific embodiment, the conveyor belt 102 is disposed on the upper surface of the base plate 101, the frame 106 is fixedly connected to the upper surface of the base plate 101, the imaging plate 105 is disposed inside the frame 106, the mounting plate 103 is fixedly connected to the conveyor belt 102, the X-ray generator 104 is disposed on the upper surface of the mounting plate 103, two sets of clamping assemblies are symmetrically disposed on the upper surface of the mounting plate 103, two upright plates 107 are fixedly connected to the base plate 101 and located on the upper surface of the base plate 101, the lifting plate 108 is disposed between the two upright plates 107, one end of each of the two sliders 109 is fixedly connected to the lifting plate 108, and the other ends of each slider 109 pass through the two upright plates 107 and are slidably connected to the two upright plates 107 respectively. The placement plate 110 is connected to the lifting plate 108. A lowering plate 108 is fixedly connected and located on one side of the lifting plate 108. The lifting assembly is disposed on the lower surface of the lifting plate 108. In actual use, the workpiece is placed on the placement plate 110, and then the mounting plate 103 is moved below the placement plate 110 by the conveyor belt 102. The workpiece is then clamped by two sets of clamping assemblies. The lifting assembly then moves the lifting plate 108 downward, and the lifting plate 108 moves the placement plate 110 downward. The workpiece is then moved into the interior of the frame 106 by the conveyor belt 102. X-rays are then emitted by the X-ray generator 104 and imaged by the imaging plate 105. The distance between the imaging plate 105 and the X-ray generator 104 can be adjusted by the first hydraulic cylinder 122 to obtain a better imaging effect.

[0022] The side plate 111 is fixedly connected to the mounting plate 103 and is located on the upper surface of the mounting plate 103. The fixing plate 112 is disposed on one side of the side plate 111, and the conical block 113 is disposed on one side of the fixing plate 112. In actual use, the fixing plate 112 is moved by the second hydraulic cylinder 123, the fixing plate 112 drives the motor 121 to move, and the motor 121 drives the conical block 113 to clamp and fix the workpiece.

[0023] Secondly, both ends of the bidirectional threaded rod 114 pass through the two movable plates 115 respectively and are threadedly engaged with the two movable plates 115 respectively. Both ends of the bidirectional threaded rod 114 are rotatably connected to the two upright plates 107 respectively. One end of the two connecting rods 116 is hinged to the two movable plates 115 respectively, and the other end of the two connecting rods 116 is hinged to the lifting plate 108 respectively. The rotating member is disposed on one side of the bidirectional threaded rod 114. In actual use, the rotating member drives the bidirectional threaded rod 114 to rotate, causing the two movable plates 115 to move in opposite directions. The two movable plates 115 respectively drive one end of the two connecting rods 116 to move in opposite directions, and the other end of the two connecting rods 116 respectively drive the lifting plate 108 to move downward. The lifting plate 108 drives the placement plate 110 to move downward.

[0024] Meanwhile, the disc 117 is fixedly connected to the bidirectional threaded rod 114 and is located at one end of the bidirectional threaded rod 114. The grip 118 is fixedly connected to the disc 117 and is located on one side of the disc 117. In actual use, the grip 118 is held and rotated, the grip 118 drives the disc 117 to rotate, and the disc 117 drives the bidirectional threaded rod 114 to rotate.

[0025] In addition, one end of each of the two support rods 119 is fixedly connected to the base plate 101, and the other end of each of the two support rods 119 is fixedly connected to the discharge plate 120. In actual use, after the workpiece is inspected, the conveyor belt 102 drives the workpiece to move above the discharge plate 120. Then, the output ends of the two second hydraulic cylinders 123 retract, causing the two conical blocks 113 to move in opposite directions, thereby causing the workpiece to fall onto the discharge plate 120 and slide out through the discharge plate 120.

[0026] In the specific use of the channel-type X-ray non-destructive testing equipment of this embodiment, the workpiece is placed on the placement plate 110, and then the mounting plate 103 is moved below the placement plate 110 by the conveyor belt 102. Then, two second hydraulic cylinders 123 respectively drive the two fixed plates 112 to move relative to each other. The fixed plates 112 drive the motor 121 to move, and the motor 121 drives the conical block 113 to clamp and fix the workpiece. Then, the gripping rod 118 is grasped and rotated. The gripping rod 118 drives the disc 117 to rotate, and the disc 117 drives the bidirectional threaded rod 114 to rotate, so that the two moving plates 115 move in opposite directions. The two moving plates 115 respectively drive one end of the two connecting rods 116 to move in opposite directions. The other ends of the two connecting rods 116 respectively drive the lifting plate 108 to move downward. The lifting plate 108 drives the placement plate 110 to move downward, and then... The conveyor belt 102 moves the workpiece into the frame 106, where X-rays are emitted by the X-ray generator 104 and imaged by the imaging plate 105. The motor 121 drives the conical block 113 to rotate, which in turn rotates the workpiece, allowing for comprehensive inspection. The first hydraulic cylinder 122 adjusts the distance between the imaging plate 105 and the X-ray generator 104 for better imaging. After inspection, the conveyor belt 102 moves the workpiece above the discharge plate 120. Then, the outputs of the two second hydraulic cylinders 123 retract, causing the two conical blocks 113 to move in opposite directions, resulting in the workpiece falling onto the discharge plate 120 and sliding out. This method effectively solves the problem in existing technologies where manual lifting of the workpiece is required for clamping and fixing, leading to high labor intensity for workers.

[0027] The above-disclosed embodiments are merely preferred embodiments of the present utility model and should not be construed as limiting the scope of the present utility model. Those skilled in the art can understand that implementing all or part of the above-described embodiments and making equivalent changes in accordance with the claims of the present utility model are still within the scope of the utility model.

Claims

1. A channel-type X-ray non-destructive testing device, comprising a base plate, characterized in that, It also includes a testing mechanism, which comprises a conveyor belt, a mounting plate, an X-ray generator, an imaging plate, a frame, two upright plates, a lifting plate, two sliders, a placement plate, a lifting assembly, and two sets of clamping assemblies. The conveyor belt is disposed on the upper surface of the base plate, the frame is fixedly connected to the upper surface of the base plate, the imaging plate is disposed inside the frame, the mounting plate is fixedly connected to the conveyor belt, the X-ray generator is disposed on the upper surface of the mounting plate, the two sets of clamping assemblies are symmetrically disposed on the upper surface of the mounting plate, both upright plates are fixedly connected to the base plate and located on the upper surface of the base plate, the lifting plate is disposed between the two upright plates, one end of each of the two sliders is fixedly connected to the lifting plate, and the other end of each slider passes through the two upright plates and is slidably connected to the two upright plates, the placement plate is fixedly connected to the lifting plate and located on one side of the lifting plate, and the lifting assembly is disposed on the lower surface of the lifting plate.

2. The channel-type X-ray non-destructive testing equipment as described in claim 1, characterized in that, Each clamping assembly includes a side plate, a fixing plate, and a conical block. The side plate is fixedly connected to the mounting plate and is located on the upper surface of the mounting plate. The fixing plate is disposed on one side of the side plate, and the conical block is disposed on one side of the fixing plate.

3. The channel-type X-ray non-destructive testing equipment as described in claim 2, characterized in that, The lifting assembly includes a bidirectional threaded rod, two movable plates, two connecting rods, and a rotating component. The two ends of the bidirectional threaded rod pass through the two movable plates and are threadedly engaged with the two movable plates respectively. The two ends of the bidirectional threaded rod are rotatably connected to the two vertical plates respectively. One end of each of the two connecting rods is hinged to the two movable plates respectively, and the other end of each of the two connecting rods is hinged to the lifting plate respectively. The rotating component is disposed on one side of the bidirectional threaded rod.

4. The channel-type X-ray non-destructive testing equipment as described in claim 3, characterized in that, The rotating component includes a disc and a handle. The disc is fixedly connected to the bidirectional threaded rod and is located at one end of the bidirectional threaded rod. The handle is fixedly connected to the disc and is located on one side of the disc.

5. The channel-type X-ray non-destructive testing equipment as described in claim 4, characterized in that, The channel-type X-ray non-destructive testing equipment also includes two support rods and a discharge plate. One end of each of the two support rods is fixedly connected to the base plate, and the other end of each of the two support rods is fixedly connected to the discharge plate.

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