Profiling cell simulation device
By designing a contoured battery cell simulation device, a gas-driven moving component is used to contact the remote control contacts to automatically perform continuity testing, solving the problem of time-consuming and labor-intensive manual operation and achieving an efficient and compact testing solution.
Patent Information
- Application Number
- CN202422451572.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-11
- Publication Date
- 2025-10-31
- Estimated Expiration
- 2034-10-11
AI Technical Summary
Current methods for testing the conductivity of remote controls require manual operation, which is time-consuming, labor-intensive, and inefficient.
Design a contoured battery cell simulation device that uses gas to drive left and right moving components to move to both sides and make contact with remote control contacts. The device automatically detects the battery cell by transmitting electrical signals through conductive components. The structure is simple and does not require manual operation.
It automates the continuity testing of remote controls, reduces manual operation, improves testing efficiency, and has a compact structure with a small footprint.
Smart Images

Figure CN223501033U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of mechanical device technology, and in particular to a conformal battery cell simulation device. Background Technology
[0002] After the remote control is manufactured and assembled, the contacts at the battery compartment need to be tested for conductivity. This test identifies defective products and prevents them from reaching the market, ensuring good conductivity for consumers after battery installation. Currently, the common conductivity testing method involves placing the remote control on a workbench and manually touching the left and right contacts with both ends of a test pen to observe continuity. This method is cumbersome, requiring manual operation of the test pen and is time-consuming and labor-intensive.
[0003] Therefore, the purpose of this utility model is to provide a conformal battery cell simulation device that can achieve the above-mentioned functions and realize remote control continuity detection without manual operation. Utility Model Content
[0004] The main technical problem solved by this utility model is to provide a conformal battery cell simulation device that can automatically simulate the battery cell to test the conductivity of the product without the need for manual operation with a test pen. It can also be used in conjunction with other mechanisms, and its structure is simple, compact, and occupies little space.
[0005] To solve the above-mentioned technical problems, the present invention provides a following technical solution: a conformal battery cell simulation device, comprising a base, a left moving component, a right moving component, a vent connector, and two conductive components. The base has a central vertical channel, a left horizontal cavity, and a right horizontal cavity. The upper end of the central vertical channel is connected to both the left and right horizontal cavities. Side vertical channels are provided on both sides of the central vertical channel. The left moving component is installed in the left horizontal cavity, and the right moving component is installed in the right horizontal cavity. The two conductive components are respectively inserted into the two side vertical channels, with one directly connected to the left moving component and the other connected to the right moving component.
[0006] The vent connector is installed at the lower end of the central vertical channel. After the gas enters the central vertical channel, it will push the left moving component and the right moving component to move to the sides respectively.
[0007] Furthermore, a left retaining ring is installed inside the left transverse cavity;
[0008] The left moving assembly includes a left extending shaft, a left spring, a left sealing ring, and a left piston. The left end of the left extending shaft passes through the retaining ring, and the right end is fixed to the left piston. The left sealing ring is fitted onto the left piston. The left spring is fitted onto the left extending shaft, with one end abutting against the retaining ring and the other end abutting against the left end face of the piston.
[0009] Furthermore, the upper end of one of the conductive components contacts the left retaining ring.
[0010] Furthermore, a right retaining ring is installed inside the right transverse cavity;
[0011] The right moving assembly includes a right extending shaft, a right spring, a right sealing ring, and a right piston. The right end of the right extending shaft passes through the right retaining ring, and the left end is fixed to the right piston. The right sealing ring is fitted onto the right piston. The right spring is fitted onto the right extending shaft, with one end abutting against the right retaining ring and the other end abutting against the right end face of the piston.
[0012] Furthermore, the upper end of one of the conductive components contacts the right retaining ring.
[0013] Furthermore, the conductive component includes a conductive post and a nut, with the conductive post fixed to the left transverse cavity and the right transverse cavity by the nut.
[0014] Furthermore, both the left and right extended shafts are square posts, and both the left and right retaining rings have square holes at their centers, with the square posts matching the square holes.
[0015] Furthermore, the base is an insulating base.
[0016] The beneficial effects of this utility model are:
[0017] This invention includes a base, a left moving component, a right moving component, a vent connector, and two conductive components. The base has a central vertical channel, a left horizontal cavity, and a right horizontal cavity. External gas enters the central vertical channel through the vent connector. The gas simultaneously pushes the left and right moving components to move to the left and right sides respectively, making contact with the contacts of the product (e.g., a remote control) to be tested. Then, the two conductive components are energized, which transmits electrical signals to the left and right extension posts, and then to the outlet at the battery compartment of the remote control, thus realizing the detection of its conductivity. After the test is completed, the power supply and venting are stopped. Under the elastic force of the left and right springs, the left and right extension posts return to their original positions, and the product can be removed. Therefore, this invention can automatically simulate the battery cell to detect the conductivity of the product without the need for manual operation with a test pen. It can also be used in conjunction with other mechanisms, and its structure is simple, compact, and occupies little space.
[0018] The above description is only an overview of the technical solution of this utility model. In order to better understand the technical means of this utility model and to implement it in accordance with the contents of the specification, the preferred embodiments of this utility model are described in detail below with reference to the accompanying drawings. Attached Figure Description
[0019] Figure 1 This is one of the structural schematic diagrams of this utility model;
[0020] Figure 2 This is a cross-sectional view of the present invention;
[0021] Figure 3 This is the second structural schematic diagram of this utility model (base not shown);
[0022] The parts in the attached diagram are labeled as follows:
[0023] Base 1, central vertical channel 11, left horizontal cavity 12, right horizontal cavity 13, left retaining ring 14, right retaining ring 15, left moving assembly 2, left extension shaft 21, left spring 22, left sealing ring 23, left piston 24, right moving assembly 3, right extension shaft 31, right spring 32, right sealing ring 33, right piston 34, vent connector 4, conductive assembly 5, conductive post 51, nut 52. Detailed Implementation
[0024] The following specific embodiments illustrate the detailed implementation of this utility model. Those skilled in the art can easily understand the advantages and effects of this utility model from the content disclosed in this specification. This utility model can also be implemented in other different ways, that is, different modifications and changes can be made without departing from the scope disclosed in this utility model.
[0025] The descriptions of positions such as up, down, left, and right in this embodiment are based on the orientation in the accompanying drawings, have no special meaning, and are not intended to limit the scope of protection of this utility model.
[0026] Example: A contour-mimicking battery cell simulation device, such as Figures 1 to 3 As shown, the device includes a base 1, a left moving component 2, a right moving component 3, a vent connector 4, and two conductive components 5. The base has a central vertical channel 11, a left horizontal cavity 12, and a right horizontal cavity 13. The upper end of the central vertical channel is connected to both the left and right horizontal cavities. Side vertical channels are provided on both sides of the central vertical channel. The left moving component is installed in the left horizontal cavity, and the right moving component is installed in the right horizontal cavity. The two conductive components are respectively inserted into the two side vertical channels, with one directly connected to the left moving component and the other connected to the right moving component.
[0027] The vent connector is installed at the lower end of the central vertical channel. After the gas enters the central vertical channel, it will push the left moving component and the right moving component to move to the sides respectively.
[0028] In this embodiment, a left retaining ring 14 is installed inside the left transverse cavity;
[0029] The left moving assembly 2 includes a left extending shaft 21, a left spring 22, a left sealing ring 23, and a left piston 24. The left end of the left extending shaft passes through the retaining ring, and the right end is fixed to the left piston. The left sealing ring is fitted onto the left piston. The left spring is fitted onto the left extending shaft, with one end abutting against the retaining ring and the other end abutting against the left end face of the piston.
[0030] In this embodiment, the upper end of one of the conductive components contacts the left retaining ring.
[0031] In this embodiment, a right retaining ring 15 is installed inside the right transverse cavity;
[0032] The right moving assembly 3 includes a right extending shaft 31, a right spring 32, a right sealing ring 33, and a right piston 34. The right end of the right extending shaft passes through the right retaining ring, and the left end is fixed to the right piston. The right sealing ring is fitted onto the right piston. The right spring is fitted onto the right extending shaft, with one end abutting against the right retaining ring and the other end abutting against the right end face of the piston.
[0033] In this embodiment, the upper end of one of the conductive components contacts the right retaining ring.
[0034] The left and right sealing rings serve to seal the air, preventing leakage and ensuring airtightness.
[0035] In this embodiment, the conductive component 5 includes a conductive post 51 and a nut 52, and the conductive post is fixed to the left transverse cavity and the right transverse cavity by the nut.
[0036] In this embodiment, both the left and right extension shafts are square pillars, and both the left and right retaining rings have square holes at their centers, with the square pillars matching the square holes.
[0037] In this embodiment, the base is an insulating base. The left retaining ring, right retaining ring, conductive components, left protruding post, and right protruding post all need to be made of conductive materials, such as brass.
[0038] The working principle and process of this utility model:
[0039] The product to be tested (such as a remote control) is placed on the device on which this device is installed. The product can be secured using other mechanisms; this part is not covered by this invention and will not be described in detail. Then, external gas enters the central vertical channel through the vent connector. The gas simultaneously pushes the left and right moving components to move to the left and right sides respectively, making contact with the contacts of the remote control to be tested. Then, energizing the two conductive components transmits an electrical signal to the left and right extension posts, which in turn transmits it to the outlet at the remote control's battery compartment, thus detecting its conductivity. After the test is completed, the power supply and gas supply are stopped. Under the elastic force of the left and right springs, the left and right extension posts return to their original positions, and the product can be removed.
[0040] The above description is merely an embodiment of the present utility model and does not limit the patent scope of the present utility model. Any equivalent structure made using the contents of the present utility model specification and drawings, or directly or indirectly applied to other related technical fields, are similarly included within the patent protection scope of the present utility model.
Claims
1. A contour-mimicking battery cell simulation device, characterized in that: The device includes a base (1), a left moving component (2), a right moving component (3), a vent connector (4), and two conductive components (5). The base has a central vertical channel (11), a left horizontal cavity (12), and a right horizontal cavity (13). The upper end of the central vertical channel is connected to both the left and right horizontal cavities. Side vertical channels are provided on both sides of the central vertical channel. The left moving component is installed in the left horizontal cavity, and the right moving component is installed in the right horizontal cavity. The two conductive components are respectively inserted into the two side vertical channels, with one directly connected to the left moving component and the other connected to the right moving component. The vent connector is installed at the lower end of the central vertical channel. After the gas enters the central vertical channel, it will push the left moving component and the right moving component to move to the sides respectively.
2. The conformal cell simulation device according to claim 1, characterized in that: A left retaining ring (14) is installed inside the left transverse cavity; The left moving assembly (2) includes a left extending shaft (21), a left spring (22), a left sealing ring (23), and a left piston (24). The left end of the left extending shaft passes through the retaining ring, and the right end is fixed to the left piston. The left sealing ring is fitted onto the left piston. The left spring is fitted onto the left extending shaft, with one end abutting against the retaining ring and the other end abutting against the left end face of the piston.
3. The conformal cell simulation device according to claim 2, characterized in that: The upper end of one of the conductive components contacts the left retaining ring.
4. The conformal cell simulation device according to claim 2, characterized in that: A right retaining ring (15) is installed inside the right transverse cavity; The right moving assembly (3) includes a right extending shaft (31), a right spring (32), a right sealing ring (33), and a right piston (34). The right end of the right extending shaft passes through the right retaining ring, and the left end is fixed to the right piston. The right sealing ring is fitted onto the right piston. The right spring is fitted onto the right extending shaft, with one end abutting against the right retaining ring and the other end abutting against the right end face of the piston.
5. The conformal cell simulation device according to claim 4, characterized in that: The upper end of one of the conductive components contacts the right retaining ring.
6. The conformal cell simulation device according to claim 1, characterized in that: The conductive component (5) includes a conductive post (51) and a nut (52), and the conductive post is fixed to the left transverse cavity and the right transverse cavity by the nut.
7. The conformal cell simulation device according to claim 4, characterized in that: Both the left and right extension shafts are square posts, and both the left and right retaining rings have square holes at their centers, with the square posts matching the square holes.
8. The conformal cell simulation device according to claim 1, characterized in that: The base is an insulating base.