On-line automatic activation device for storage battery

By designing an online automatic activation device for batteries, a rapid and automatic connection of the positive and negative terminals of the battery is achieved using a connection component and a control component. This solves the problems of cumbersome manual connection and safety hazards in existing technologies, and realizes an efficient and precise automatic activation process.

CN223501941UActive Publication Date: 2025-10-31MAANSHAN PHAETON ELECTRONIC TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422634278.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-30
Publication Date
2025-10-31
Estimated Expiration
2034-10-30

AI Technical Summary

Technical Problem

Existing battery activation devices lack a quick connection structure, resulting in cumbersome and time-consuming manual connection, as well as safety hazards, which affects work efficiency and increases operational risks.

Method used

An online automatic activation device for storage batteries was designed. It adopts a connection component and a control component to realize the rapid and automatic connection of the positive and negative terminals of the storage battery. The electrodes are automatically clamped by an electric push rod and a clamping plate structure. Combined with the motor to adjust the distance of the movable plate, it can adapt to different battery models.

Benefits of technology

It achieves efficient, precise, and automatic activation of batteries, reduces manual intervention, improves operational safety and work efficiency, and adapts to the electrode spacing of different battery models.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a storage battery on-line automatic activation device which comprises a movable seat, the top of the movable seat is fixedly connected with a fixing frame of an L-shaped structure, the top of the fixing frame is fixedly connected with a first electric push rod, the bottom end of the first electric push rod is fixedly connected with a mounting frame of a U-shaped structure, and two lap joint assemblies are symmetrically arranged at the bottom of the mounting frame. The lap joint assembly comprises a movable plate installed at the bottom of the installation frame, a fixed shaft fixedly connected to one side of the movable plate and arranged close to the bottom, two clamping plates of a shear fork structure and rotationally connected to the outer side of the fixed shaft, and a second electric push rod fixedly connected to one side of the movable plate and arranged close to the top. The connecting plate is fixedly connected to the bottom end of the second electric push rod, and the two connecting rods are symmetrically and rotationally connected to the outer side of the connecting plate. By means of the structure, rapid lap joint work with the positive electrode and the negative electrode of the storage battery can be achieved through the lap joint assembly, the storage battery can be automatically activated efficiently and accurately, the requirement for manual intervention is reduced, and practicability is high.
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Description

Technical Field

[0001] This utility model relates to the field of battery activation technology, and in particular to an online automatic battery activation device. Background Technology

[0002] Battery activation refers to the process of deep charging and discharging a battery to restore its capacity. The activation process typically follows the charge and discharge conditions set by the manufacturer, using multiple charge and discharge cycles to activate the active materials in the battery and restore its original capacity.

[0003] In the prior art, a search revealed a Chinese patent disclosing "A Battery Activation Device," application number "202021209277.2." This patent mainly includes a heat dissipation box, a heat dissipation mechanism, and a battery activator body. The heat dissipation mechanism consists of two identical sets symmetrically arranged on the side walls of the heat dissipation box. The battery activator body is fixedly positioned in the center of the heat dissipation box, with the working ends of both heat dissipation mechanisms located on the battery activator body. While this utility model patent achieves uniform heat dissipation on both sides of the battery activator body through the arrangement of the two heat dissipation mechanisms, effectively dissipating the heat generated during operation, it lacks a quick connection structure between the activator and the battery. In practice, operators often need to manually connect the activator to the battery using a connecting cable. This process is not only cumbersome and time-consuming but also prone to safety hazards due to misconnection or poor contact. Especially in scenarios requiring frequent battery replacements or multiple activation processes, this manual connection method significantly impacts work efficiency and increases safety risks for operators. Therefore, this invention provides an online automatic battery activation device to address the problems mentioned in the background section. Utility Model Content

[0004] The purpose of this invention is to provide an online automatic activation device for storage batteries. Through the set connection components, it can realize the rapid connection with the positive and negative terminals of the storage battery, and can automatically activate the storage battery efficiently and accurately, reducing the need for manual intervention and making it highly practical.

[0005] To achieve the above objectives, an online automatic activation device for storage batteries is provided, comprising a movable base, an L-shaped mounting frame fixedly connected to the top of the movable base, a first electric push rod fixedly connected to the top of the mounting frame, a U-shaped mounting bracket fixedly connected to the bottom of the first electric push rod, and two overlapping components symmetrically arranged at the bottom of the mounting bracket.

[0006] The overlapping assembly includes a movable plate installed at the bottom of the mounting frame, a fixed shaft fixedly connected to one side of the movable plate and located near the bottom, two clamping plates with a scissor structure and rotatably connected to the outside of the fixed shaft, a second electric push rod fixedly connected to one side of the movable plate and located near the top, a connecting plate fixedly connected to the bottom end of the second electric push rod, two connecting rods symmetrically rotatably connected to the outside of the connecting plate, two overlapping plates fixedly connected to the bottom of the corresponding clamping plates, and a charging / discharging cable and a voltage acquisition line fixedly connected to one of the overlapping plates. The bottom ends of the two connecting rods are rotatably connected to the top of the corresponding clamping plates.

[0007] According to the aforementioned online automatic activation device for a storage battery, the bottom of the mounting frame is provided with a control component for adjusting the distance between the movable plates. The control component includes a bidirectional lead screw rotatably connected to the inner side of the mounting frame and a motor fixedly connected to one end of the mounting frame. The end of the bidirectional lead screw near the motor passes through the interior of the mounting frame and is fixedly connected to the output shaft of the motor. The movable plates are symmetrically threaded to the outer side of the bidirectional lead screw.

[0008] According to the aforementioned online automatic activation device for a storage battery, a storage battery activator is provided on one side of the top of the movable base, and the charging / discharging cable and voltage acquisition line are both connected to the storage battery activator.

[0009] According to the aforementioned online automatic activation device for a storage battery, a placement area is provided on the front side of the movable seat and below the clamping plate.

[0010] According to the aforementioned online automatic activation device for a storage battery, it further includes four casters evenly installed at the bottom of the movable base, and all the casters are universal wheels with a self-locking structure.

[0011] According to the aforementioned online automatic activation device for a storage battery, the movable plates are all slidably connected to the outside of the mounting frame, and one of the two overlapping components is a positive electrode overlapping component and the other is a negative electrode overlapping component.

[0012] This utility model has the following beneficial effects:

[0013] 1. Compared with the existing technology, this online automatic activation device for storage batteries can quickly connect with the positive and negative terminals of the storage battery through the set connection components, which can automatically activate the storage battery efficiently and accurately, reduce the need for manual intervention, and has strong practicality.

[0014] 2. Compared with the existing technology, this online automatic activation device for batteries can adjust the distance between the overlapping components by setting control components to adapt to the electrode spacing of different battery models, making it more flexible in use.

[0015] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description

[0016] The present invention will be further described below with reference to the accompanying drawings and embodiments;

[0017] Figure 1 This is a schematic diagram of the overall structure of an online automatic activation device for storage batteries according to this utility model;

[0018] Figure 2 This is a schematic diagram of the control component and the connecting component of an online automatic activation device for storage batteries according to this utility model;

[0019] Figure 3 This is a schematic diagram of the overlapping component structure of an online automatic activation device for storage batteries according to this utility model.

[0020] Legend:

[0021] 1. Movable base; 2. Fixed frame; 3. First electric push rod; 4. Mounting frame; 5. Two-way lead screw; 6. Motor; 7. Movable plate; 8. Clamping plate; 9. Moving wheel; 10. Battery activator; 11. Second electric push rod; 12. Voltage acquisition line; 13. Placement area; 14. Connecting plate; 15. Connecting rod; 16. Fixed shaft; 17. Overlapping plate; 18. Charging and discharging cable. Detailed Implementation

[0022] This section will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The purpose of the drawings is to supplement the textual description with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but they should not be construed as limiting the scope of protection of the present utility model.

[0023] Reference Figure 1-3This utility model discloses an online automatic activation device for a storage battery, comprising a movable base 1 and four movable wheels 9 evenly installed at the bottom of the movable base 1. An L-shaped fixed frame 2 is fixedly connected to the top of the movable base 1. A first electric push rod 3 is fixedly connected to the top of the fixed frame 2. A U-shaped mounting frame 4 is fixedly connected to the bottom of the first electric push rod 3. Two overlapping components are symmetrically arranged at the bottom of the mounting frame 4. The overlapping components include a movable plate 7 installed at the bottom of the mounting frame 4, a fixed shaft 16 fixedly connected to one side of the movable plate 7 and located near the bottom, two clamping plates 8 with a scissor structure and rotatably connected to the outside of the fixed shaft 16, a second electric push rod 11 fixedly connected to one side of the movable plate 7 and located near the top, a connecting plate 14 fixedly connected to the bottom of the second electric push rod 11, two connecting rods 15 symmetrically rotatably connected to the outside of the connecting plate 14, two overlapping plates 17 fixedly connected to the bottom of the corresponding clamping plates 8, and a charging / discharging cable 18 and a voltage acquisition line 12 fixedly connected to one of the overlapping plates 17. The bottom ends of the two connecting rods 15 are rotatably connected to the top of the corresponding clamping plates 8.

[0024] After the battery is positioned below the clamping plate 8, the first electric push rod 3 adjusts the height of the mounting bracket 4, bringing the bottom of the clamping plate 8 closer to the battery electrodes. The second electric push rod 11 controls the connecting plate 14 to move upwards, thus enabling the opposing movement of the bottom ends of the clamping plate 8 under the connection of the connecting rod 15. The overlapping plate 17 at the bottom of the clamping plate 8 is held onto the battery electrodes. The connection of the charging and discharging cable 18 allows for charging and discharging of the battery, and the voltage acquisition line 12 can monitor the battery voltage in real time. This allows for rapid connection between the positive and negative terminals of the battery, enabling efficient and precise automatic activation of the battery, reducing the need for manual intervention, and demonstrating strong practicality.

[0025] The bottom of the mounting bracket 4 is provided with a control component for adjusting the distance between the movable plates 7. The control component includes a bidirectional lead screw 5 rotatably connected to the inside of the mounting bracket 4 and a motor 6 fixedly connected to one end of the mounting bracket 4. The end of the bidirectional lead screw 5 near the motor 6 passes through the inside of the mounting bracket 4 and is fixedly connected to the output shaft of the motor 6. The movable plates 7 are symmetrically threaded to the outside of the bidirectional lead screw 5, and the movable plates 7 are all slidably connected to the outside of the mounting bracket 4.

[0026] The motor 6 in the control assembly drives the bidirectional lead screw 5 to adjust the distance between the movable plates 7, so as to adapt to the electrode spacing of different battery models and make it more flexible to use.

[0027] One of the two connection components is a positive connection component and the other is a negative connection component. A battery activator 10 is provided on one side of the top of the movable base 1. The charging and discharging cable 18 and the voltage acquisition line 12 are both connected to the battery activator 10.

[0028] After the two connecting components are connected to the positive and negative terminals of the battery respectively, the battery is connected to the battery activator 10 via the charge / discharge cable 18 and the voltage acquisition line 12. At this time, the battery activator 10 begins to activate the battery. The charge / discharge cable 18 is used to charge and discharge the battery, and the voltage acquisition line 12 collects and monitors the battery voltage in real time, so that the battery activator 10 can adjust the charge / discharge strategy according to the real-time data to ensure the safety and effectiveness of the activation process.

[0029] A placement area 13 is provided on the front side of the movable base 1 and below the clamping plate 8. The placement area 13 serves as the storage space for the battery. The movable device allows the battery to be placed inside the placement area 13 for subsequent activation work, making it convenient to use. The movable wheels 9 are all universal wheels with a self-locking structure, facilitating the movement and fixation of the device.

[0030] Working principle: After the battery is positioned below the clamping plate 8, the first electric push rod 3 adjusts the height of the mounting bracket 4, bringing the bottom of the clamping plate 8 closer to the battery electrodes. The second electric push rod 11 controls the connecting plate 14 to move upward, thereby enabling the opposing movement of the bottom of the clamping plate 8 under the connection of the connecting rod 15. The overlapping plate 17 at the bottom of the clamping plate 8 is held on the battery electrodes. The connection of the charging and discharging cable 18 allows for charging and discharging of the battery, and the voltage acquisition line 12 can monitor the battery voltage in real time. This allows for rapid connection between the positive and negative terminals of the battery, enabling efficient and precise automatic activation of the battery, reducing the need for manual intervention, and making it highly practical.

[0031] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.

Claims

1. A battery online automatic activation device, characterized in that, Includes a movable base (1), the top of which is fixedly connected to an L-shaped fixing frame (2), the top of which is fixedly connected to a first electric push rod (3), the bottom of which is fixedly connected to a U-shaped mounting frame (4), and the bottom of which is symmetrically provided with two overlapping components. The overlapping assembly includes a movable plate (7) installed at the bottom of the mounting frame (4), a fixed shaft (16) fixedly connected to one side of the movable plate (7) and located near the bottom, two clamping plates (8) with a scissor structure and rotatably connected to the outside of the fixed shaft (16), a second electric push rod (11) fixedly connected to one side of the movable plate (7) and located near the top, a connecting plate (14) fixedly connected to the bottom end of the second electric push rod (11), two connecting rods (15) symmetrically rotatably connected to the outside of the connecting plate (14), two overlapping plates (17) fixedly connected to the bottom of the corresponding clamping plates (8), and a charging / discharging cable (18) and a voltage acquisition line (12) fixedly connected to one of the overlapping plates (17). The bottom ends of the two connecting rods (15) are rotatably connected to the top of the corresponding clamping plates (8).

2. The online automatic activation device for a storage battery according to claim 1, characterized in that, The bottom of the mounting bracket (4) is provided with a control component for adjusting the distance between the movable plates (7). The control component includes a bidirectional lead screw (5) rotatably connected to the inside of the mounting bracket (4) and a motor (6) fixedly connected to one end of the mounting bracket (4). The end of the bidirectional lead screw (5) near the motor (6) passes through the inside of the mounting bracket (4) and is fixedly connected to the output shaft of the motor (6). The movable plates (7) are symmetrically threaded to the outside of the bidirectional lead screw (5).

3. The online automatic activation device for a storage battery according to claim 2, characterized in that, A battery activator (10) is provided on one side of the top of the mobile base (1), and the charging and discharging cable (18) and voltage acquisition line (12) are both connected to the battery activator (10).

4. The online automatic activation device for a storage battery according to claim 3, characterized in that, A placement area (13) is provided on the front side of the movable seat (1) and below the clamping plate (8).

5. The online automatic activation device for a storage battery according to claim 4, characterized in that, It also includes four casters (9) evenly installed at the bottom of the movable seat (1), and all the casters (9) are universal wheels with self-locking structure.

6. The online automatic activation device for a storage battery according to claim 5, characterized in that, The movable plates (7) are all slidably connected to the outside of the mounting frame (4). One of the two overlapping components is a positive overlapping component and the other is a negative overlapping component.

Citation Information

Patent Citations

  • Storage battery activation device

    CN212257609U