Integrated rosa roxburghii tratt VC extractor

Abstract

The utility model discloses an integrated rosa roxburghii tratt VC extractor, and relates to the technical field of rosa roxburghii tratt VC extraction, the integrated rosa roxburghii tratt VC extractor comprises a processing cylinder, the outer wall of the processing cylinder is fixedly connected with a pair of support plates, the bottom end of the processing cylinder is fixedly connected with a discharge pipe, the outer wall of the discharge pipe is fixedly connected with a first control valve, and the bottom of the discharge pipe is provided with a collection box; the top end of the collecting box is connected with a pair of sealing plates through bolts, the opposite sides of the pair of sealing plates make close contact with the outer wall of the discharging pipe, the bottom end of the collecting box is fixedly connected with an extraction box, and an extraction mechanism is arranged between the extraction box and the discharging pipe. According to the rosa roxburghii tratt extracting device, the extruding mechanism is arranged, so that rosa roxburghii tratt residues in the collecting box can be extruded, residual liquid in the rosa roxburghii tratt residues flows out and falls into the extracting box under the squeezing effect, waste of liquid resources in the rosa roxburghii tratt residues is avoided, vitamin C in rosa roxburghii tratt is fully and comprehensively extracted, and the extracting effect is enhanced.

Description

Technical Field

[0001] This utility model relates to the field of prickly pear vitamin C extraction technology, specifically an integrated prickly pear vitamin C extractor. Background Technology

[0002] The prickly pear is the fruit of the rose plant (Rosa chinensis) in the Rosaceae family. Prickly pear mainly contains chemical components such as triterpenes, flavonoids, polysaccharides, and vitamins. It is known as the "Three Kings Fruit" because it is rich in vitamin C, vitamin P, and superoxide dismutase (SOD). Vitamin C is an important water-soluble vitamin that is related to multiple metabolisms in the human body. Vitamin deficiency can lead to symptoms such as bleeding, bone changes, and poor wound healing. Therefore, a prickly pear vitamin C extractor is often used to extract vitamin C from prickly pear.

[0003] For example, CN216062103U discloses an extraction device for prickly pear vitamins, comprising a horizontal plate, a first fixed plate fixedly connected to the top of the horizontal plate, a concave block fixedly connected to the top of the horizontal plate, a receiving box body disposed inside the concave block, a disassembly mechanism disposed inside the concave block, a second fixed plate fixedly connected to the top of the first fixed plate, a baffle fixedly connected to the top of the second fixed plate, a stirring cylinder fixedly connected to one side of the baffle, a feeding pipe connected to the bottom of the stirring cylinder, a drain pipe connected to one side of the stirring cylinder, one end of the drain pipe extending to the outside of the baffle and connected to a first water pump, the bottom of the first water pump fixedly connected to the top of the horizontal plate, a first conduit connected to one side of the first water pump, one end of the first conduit connected to a distillation tank, and the bottom of the distillation tank fixedly connected to the top of the horizontal plate. This utility model solves the problems of inconvenience for workers to fill the material and the inability to disassemble the receiving box, which are detrimental to user operation.

[0004] The above-mentioned patent has the following defects in use:

[0005] During the centrifugal mixing and crushing process of prickly pear, although most of the liquid in the prickly pear is extracted, a small amount of liquid will still remain in the prickly pear residue. Directly discharging it into the receiving box will waste resources and will also result in insufficient and incomplete extraction of vitamin C from the prickly pear, leading to poor extraction effect. Therefore, this utility model proposes an integrated prickly pear VC extractor. Utility Model Content

[0006] Technical problems to be solved

[0007] The purpose of this invention is to overcome the shortcomings of the existing technology and provide an integrated prickly pear VC extractor.

[0008] Technical solution

[0009] To achieve the above objectives, this utility model provides the following technical solution: an integrated prickly pear VC extractor, comprising a processing cylinder, a pair of support plates fixedly connected to the outer wall of the processing cylinder, and a discharge pipe fixedly connected to the bottom end of the processing cylinder. A first control valve is fixedly connected to the outer wall of the discharge pipe. A collection box is provided at the bottom of the discharge pipe, and a pair of sealing plates are bolted to the top of the collection box. The opposite sides of the pair of sealing plates are in close contact with the outer wall of the discharge pipe. An extraction box is fixedly connected to the bottom end of the collection box, and an extraction mechanism is provided between the extraction box and the discharge pipe. A stirring and crushing mechanism is provided inside the processing cylinder. A connecting frame is fixedly connected to one end of the support plate located on one side, and a squeezing mechanism is provided between the connecting frame and the collection box.

[0010] As mentioned above, the top of the processing cylinder has a pair of feed inlets, and each of the feed inlets is fitted with a sealing plug that is in close contact with its inner wall.

[0011] The aforementioned stirring and crushing mechanism includes a first motor fixedly connected to the top of the processing cylinder. The output end of the first motor is fixedly connected to a rotating main shaft, and the rotating main shaft is rotatably connected to the top of the processing cylinder through a bearing. Multiple pairs of stirring blades are fixedly connected to the outer wall of the rotating main shaft, and multiple conical blades are fixedly connected to the outer wall of the stirring blades.

[0012] As described above, the extraction mechanism includes a liquid guide pipe fixedly connected to one end of the extraction box, a water pump fixedly connected to one end of the extraction box, and one end of the liquid guide pipe fixedly connected to one end of the water pump. A connecting bend is fixedly connected to the top of the water pump, and one end of the connecting bend is fixedly connected to the outer wall of the discharge pipe. A filter screen is fixedly connected to the inner wall of the connecting bend, a filter plate is fixedly connected to the inner wall of the extraction box, and a liquid outlet pipe is fixedly connected to the other end of the extraction box. A second control valve is fixedly connected to the outer wall of the liquid outlet pipe.

[0013] The aforementioned extrusion mechanism includes a bidirectional threaded rod rotatably connected to the inner wall of the connecting frame. One end of the connecting frame is fixedly connected to a second motor, and the output end of the second motor is fixedly connected to one end of the bidirectional threaded rod. A pair of movable sleeve blocks are sleeved on the outer wall of the bidirectional threaded rod, and a movable straight plate is fixedly connected to one end of each pair of movable sleeve blocks. A pair of extrusion plates are slidably connected to the inner wall of the collection box, and a connecting round rod is fixedly connected to the opposite ends of each pair of extrusion plates. A pair of round holes are drilled in the outer wall of the collection box, and the opposite ends of each pair of connecting round rods pass through the round holes and are fixedly connected to the extrusion plates.

[0014] As described above, the outer wall of the bidirectional threaded rod is provided with an external thread, and the thread directions of the external threads are opposite. The outer walls of the pair of movable sleeves are both drilled with threaded holes, and the movable sleeves are threadedly connected to the bidirectional threaded rod through the threaded holes.

[0015] As described above, each of the two movable straight plates is fixedly connected to a hanging rod at its bottom end, and a striking ball is fixedly connected to the bottom end of the hanging rod. The two striking balls are located on both sides of the extraction box.

[0016] The technical solution provided by this utility model has the following advantages compared with the prior art:

[0017] I. This utility model, through the combination of a stirring and crushing mechanism and an extraction mechanism, can crush and centrifuge the prickly pear, causing the liquid in the prickly pear to flow out. The liquid is then drawn into the extraction tank by a water pump for the extraction and collection of vitamin C.

[0018] Second, this utility model, through its extrusion mechanism, can compress the prickly pear residue in the collection box, causing the residual liquid in the prickly pear residue to flow out under the pressure and fall into the extraction box, thus avoiding the waste of liquid resources in the prickly pear residue and achieving full and comprehensive extraction of vitamin C from the prickly pear, thereby enhancing the extraction effect.

[0019] Other advantages, objectives and features of this invention will be set forth in part in the description which follows, and in part will be apparent to those skilled in the art from the following examination or study, or may be taught from the practice of this invention. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the overall three-dimensional structure of this utility model;

[0021] Figure 2 This is a three-dimensional structural diagram of the stirring and crushing mechanism in this utility model;

[0022] Figure 3 This is a three-dimensional structural diagram of the extraction mechanism of this utility model;

[0023] Figure 4 This is a three-dimensional structural diagram of the extrusion mechanism in this utility model.

[0024] In the diagram: 1. Processing cylinder; 2. Discharge pipe; 3. First control valve; 4. Collection box; 5. Sealing plate; 6. Extraction box; 7. Support plate; 8. Connecting frame; 9. Sealing plug; 10. Stirring and crushing mechanism; 1001. First motor; 1002. Rotating main shaft; 1003. Stirring blade; 1004. Conical knife; 11. Extraction mechanism; 1101. Liquid guide pipe; 1102. Water pump; 1103. Connecting bend; 1104. Filter plate; 1105. Filter screen; 1106. Discharge pipe; 1107. Second control valve; 12. Extrusion mechanism; 1201. Bidirectional threaded rod; 1202. Second motor; 1203. Moving sleeve; 1204. Moving straight plate; 1205. Connecting round rod; 1206. Extrusion plate; 13. Hanging rod; 14. Striking ball. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] like Figure 1-4 As shown, this utility model provides a technical solution: an integrated prickly pear VC extractor, including a processing cylinder 1, a pair of support plates 7 fixedly connected to the outer wall of the processing cylinder 1, and a discharge pipe 2 fixedly connected to the bottom end of the processing cylinder 1. A first control valve 3 is fixedly connected to the outer wall of the discharge pipe 2. A collection box 4 is provided at the bottom of the discharge pipe 2, and a pair of sealing plates 5 are bolted to the top of the collection box 4. The opposite sides of the pair of sealing plates 5 are in close contact with the outer wall of the discharge pipe 2. An extraction box 6 is fixedly connected to the bottom end of the collection box 4, and an extraction mechanism 11 is provided between the extraction box 6 and the discharge pipe 2. A stirring and crushing mechanism 10 is provided inside the processing cylinder 1. A connecting frame 8 is fixedly connected to one end of the support plate 7 on one side, and a squeezing mechanism 12 is provided between the connecting frame 8 and the collection box 4. A pair of feed inlets are chiseled at the top end of the processing cylinder 1, and a sealing plug 9 that is in close contact with the inner wall of each pair of feed inlets is fitted inside.

[0027] During the operation of this system, the prickly pear enters the processing cylinder 1 through the feed inlet. After being crushed and centrifuged, the liquid flowing out is drawn into the extraction box 6. At the same time, the prickly pear residue is discharged through the discharge pipe 2 to the collection box 4 for collection under the guidance of the first control valve 3. A pair of sealing plates 5 are detachably bolted to the collection box 4 to facilitate opening the inside of the collection box 4 and cleaning the prickly pear residue.

[0028] like Figure 1-2As shown, the stirring and crushing mechanism 10 includes a first motor 1001 fixedly connected to the top of the processing cylinder 1. The output end of the first motor 1001 is fixedly connected to a rotating main shaft 1002, and the rotating main shaft 1002 is rotatably connected to the top of the processing cylinder 1 through a bearing. Multiple pairs of stirring blades 1003 are fixedly connected to the outer wall of the rotating main shaft 1002, and multiple conical blades 1004 are fixedly connected to the outer wall of the stirring blades 1003.

[0029] During use, the first motor 1001 drives the rotating main shaft 1002 to rotate, and the rotating main shaft 1002 drives multiple pairs of stirring blades 1003 and multiple conical blades 1004 to rotate, crushing and centrifugating the prickly pear, causing the liquid to flow outward, so as to facilitate subsequent extraction and collection.

[0030] like Figure 1 and Figure 3 As shown, the extraction mechanism 11 includes a liquid guide pipe 1101 fixedly connected to one end of the extraction box 6, a water pump 1102 fixedly connected to one end of the extraction box 6, and one end of the liquid guide pipe 1101 fixedly connected to one end of the water pump 1102. A connecting bend pipe 1103 is fixedly connected to the top of the water pump 1102, and one end of the connecting bend pipe 1103 is fixedly connected to the outer wall of the discharge pipe 2. A filter screen 1105 is fixedly connected to the inner wall of the connecting bend pipe 1103. A filter plate 1104 is fixedly connected to the inner wall of the extraction box 6. A liquid outlet pipe 1106 is fixedly connected to the other end of the extraction box 6, and a second control valve 1107 is fixedly connected to the outer wall of the liquid outlet pipe 1106.

[0031] During operation, the water pump 1102 draws liquid from the processing cylinder 1 and the discharge pipe 2 through the connecting bend 1103, allowing the liquid to flow downwards. The filter screen 1105 filters the prickly pear residue, allowing the liquid to enter the extraction box 6 through the liquid guide pipe 1101. At the same time, the liquid remaining on the prickly pear residue inside the collection box 4 drips into the extraction box 6 after being filtered by the filter plate 1104. The second control valve 1107 opens the liquid discharge pipe 1106 to discharge and collect the liquid, thereby realizing the extraction and collection of vitamin C from the prickly pear.

[0032] like Figure 1 and Figure 4As shown, the extrusion mechanism 12 includes a bidirectional threaded rod 1201 rotatably connected to the inner wall of the connecting frame 8. A second motor 1202 is fixedly connected to one end of the connecting frame 8, and the output end of the second motor 1202 is fixedly connected to one end of the bidirectional threaded rod 1201. A pair of movable sleeve blocks 1203 are sleeved on the outer wall of the bidirectional threaded rod 1201, and a movable straight plate 1204 is fixedly connected to one end of each pair of movable sleeve blocks 1203. A pair of extrusion plates 1206 are slidably connected to the inner wall of the collection box 4, and a connecting round rod 1205 is fixedly connected to the ends of the pair of extrusion plates 1206 that are far apart from each other. The outer wall of the collection box 4 has a pair of round holes, and the ends of the pair of connecting round rods 1205 that are far apart pass through the round holes and are fixedly connected to the extrusion plate 1206. The outer wall of the bidirectional threaded rod 1201 has a pair of external threads, and the threads of the external threads are opposite in direction. The outer walls of the pair of movable sleeves 1203 have threaded holes, and the movable sleeves 1203 are threadedly connected to the bidirectional threaded rod 1201 through the threaded holes. The bottom ends of the pair of movable straight plates 1204 are fixedly connected to the lifting rods 13, and the bottom ends of the lifting rods 13 are fixedly connected to the striking balls 14. The pair of striking balls 14 are located on both sides of the extraction box 6.

[0033] During operation, the second motor 1202 drives the bidirectional threaded rod 1201 to rotate alternately in both directions. This causes a pair of moving sleeves 1203 and moving straight plates 1204 to move repeatedly in opposite directions. This, in turn, causes a pair of extrusion plates 1206 to extrude the prickly pear residue falling from the discharge pipe 2, squeezing out the residual liquid. This liquid is then filtered through the filter plate 1104 and drips into the extraction box 6, reducing resource waste and achieving a thorough extraction of vitamin C from the prickly pear, thus enhancing the extraction effect. Simultaneously, a pair of striking balls 14 move synchronously with the moving straight plates 1204. When the extrusion plates 1206 extrude in opposite directions, they strike both ends of the extraction box 6, causing it to vibrate. This vibration disperses the prickly pear residue on the filter plate 1104, reducing the possibility of clogging and facilitating the dripping of liquid.

[0034] Working principle: First, remove the sealing plug 9, and put the prickly pear into the processing cylinder 1 through the feed inlet. At the same time, the first motor 1001 drives the rotating main shaft 1002 to rotate. The rotating main shaft 1002 drives multiple pairs of stirring blades 1003 and multiple conical blades 1004 to rotate, crushing and centrifugating the prickly pear, causing the liquid to flow out. Then, the water pump 1102 draws the liquid from the processing cylinder 1 and the discharge pipe 2 downward through the connecting bend pipe 1103. The filter screen 1105 filters the prickly pear residue, allowing the liquid to enter the extraction box 6 through the liquid guide pipe 1101. Immediately afterwards, the first control valve 3 is opened, and the prickly pear residue is discharged through the discharge pipe 2 into the collection box 4 for collection. The second motor 120... 2. The working mechanism drives the bidirectional threaded rod 1201 to rotate alternately in both directions, causing a pair of moving sleeves 1203 and moving straight plates 1204 to move repeatedly towards each other. This causes a pair of extrusion plates 1206 to squeeze the prickly pear residue falling from the discharge pipe 2, pressing out the residual liquid. The liquid is then filtered through the filter plate 1104 and drips into the extraction box 6. At the same time, a pair of striking balls 14 move synchronously with the moving straight plate 1204. When the pair of extrusion plates 1206 squeeze towards each other, they strike both ends of the extraction box 6, causing it to vibrate. This vibration disperses the prickly pear residue on the filter plate 1104, reducing the possibility of clogging and facilitating the dripping of liquid. This allows for the full and comprehensive extraction of vitamin C from the prickly pear.

[0035] The wiring diagrams for the first control valve 3, the first motor 1001, the water pump 1102, the second control valve 1107, and the second motor 1202 in this solution are common knowledge in the field. Their working principles are well-known technologies, and the appropriate models are selected according to actual use. Therefore, the control methods and wiring arrangements for the first control valve 3, the first motor 1001, the water pump 1102, the second control valve 1107, and the second motor 1202 will not be explained in detail.

[0036] It should be noted that in this document, the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used solely for the convenience of describing this utility model and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. The terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance. Furthermore, unless otherwise explicitly specified and limited, the terms "fixed," "installed," "connected," and "linked" should be interpreted broadly. For example, "installed" can be a fixed connection, a detachable connection, or an integral connection; "connected" can be a mechanical connection or an electrical connection; "linked" can be a direct connection, an indirect connection through an intermediate medium, or a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0037] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An integrated prickly pear VC extractor, comprising a processing cylinder (1), characterized in that: The outer wall of the processing cylinder (1) is fixedly connected to a pair of support plates (7), and the bottom end of the processing cylinder (1) is fixedly connected to a discharge pipe (2). The outer wall of the discharge pipe (2) is fixedly connected to a first control valve (3). The bottom of the discharge pipe (2) is provided with a collection box (4), and the top of the collection box (4) is connected to a pair of sealing plates (5) by bolts. The opposite sides of the pair of sealing plates (5) are in close contact with the outer wall of the discharge pipe (2). The bottom end of the collection box (4) is fixedly connected to an extraction box (6), and an extraction mechanism (11) is provided between the extraction box (6) and the discharge pipe (2). The inside of the processing cylinder (1) is provided with a stirring and crushing mechanism (10). One end of the support plate (7) located on one side is fixedly connected to a connecting frame (8), and a squeezing mechanism (12) is provided between the connecting frame (8) and the collection box (4).

2. The integrated prickly pear VC extractor according to claim 1, characterized in that: The top of the processing cylinder (1) has a pair of feed inlets, and each of the feed inlets is fitted with a sealing plug (9) that is in close contact with its inner wall.

3. The integrated prickly pear VC extractor according to claim 1, characterized in that: The stirring and crushing mechanism (10) includes a first motor (1001) fixedly connected to the top of the processing cylinder (1). The output end of the first motor (1001) is fixedly connected to a rotating main shaft (1002), and the rotating main shaft (1002) is rotatably connected to the top of the processing cylinder (1) through a bearing. Multiple pairs of stirring blades (1003) are fixedly connected to the outer wall of the rotating main shaft (1002), and multiple conical blades (1004) are fixedly connected to the outer wall of the stirring blades (1003).

4. The integrated prickly pear VC extractor according to claim 1, characterized in that: The extraction mechanism (11) includes a liquid guide pipe (1101) fixedly connected to one end of the extraction box (6), a water pump (1102) fixedly connected to one end of the extraction box (6), and one end of the liquid guide pipe (1101) fixedly connected to one end of the water pump (1102). A connecting bend pipe (1103) is fixedly connected to the top of the water pump (1102), and one end of the connecting bend pipe (1103) is fixedly connected to the outer wall of the discharge pipe (2). A filter screen (1105) is fixedly connected to the inner wall of the connecting bend pipe (1103), a filter plate (1104) is fixedly connected to the inner wall of the extraction box (6), and a liquid outlet pipe (1106) is fixedly connected to the other end of the extraction box (6). A second control valve (1107) is fixedly connected to the outer wall of the liquid outlet pipe (1106).

5. The integrated prickly pear VC extractor according to claim 1, characterized in that: The extrusion mechanism (12) includes a bidirectional threaded rod (1201) rotatably connected to the inner wall of the connecting frame (8). A second motor (1202) is fixedly connected to one end of the connecting frame (8), and the output end of the second motor (1202) is fixedly connected to one end of the bidirectional threaded rod (1201). A pair of movable sleeve blocks (1203) are sleeved on the outer wall of the bidirectional threaded rod (1201), and a movable straight plate (1204) is fixedly connected to one end of each pair of movable sleeve blocks (1203). A pair of extrusion plates (1206) are slidably connected to the inner wall of the collection box (4), and a connecting round rod (1205) is fixedly connected to the opposite ends of the pair of extrusion plates (1206). A pair of round holes are drilled on the outer wall of the collection box (4), and the opposite ends of the pair of connecting round rods (1205) pass through the round holes and are fixedly connected to the extrusion plates (1206).

6. The integrated prickly pear VC extractor according to claim 5, characterized in that: The outer wall of the bidirectional threaded rod (1201) is provided with an external thread, and the thread directions of the external threads are opposite. The outer walls of the pair of movable sleeves (1203) are drilled with threaded holes, and the movable sleeves (1203) are threadedly connected to the bidirectional threaded rod (1201) through the threaded holes.

7. The integrated prickly pear VC extractor according to claim 5, characterized in that: A pair of movable straight plates (1204) are fixedly connected to the bottom end of each of them with a hanging rod (13), and a striking ball (14) is fixedly connected to the bottom end of the hanging rod (13). The pair of striking balls (14) are located on both sides of the extraction box (6).

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