Energy-saving hot rolling emulsion heating device

Abstract

The utility model discloses an energy-saving hot rolling emulsion heating device, and relates to the technical field of emulsion processing. The steam heating device comprises the main body and the steam heating mechanism, the steam heating mechanism comprises the steam pipe, the electric heating mechanism and the steam heating mechanism are arranged, the characteristics of rapidness and high efficiency of steam heating are utilized, and finer and more continuous heat input is provided through the electric heating mechanism; the steam heating mechanism rapidly increases the overall temperature of the emulsion, and the electric heating mechanism directly transmits heat to the emulsion in the rotary stirring process, so that uniform heating from inside to outside is achieved, the heating efficiency is improved, the heating time is shortened, meanwhile, the temperature is maintained only through the heating rod during heat preservation, and energy consumption is saved; the temperature sensor enables temperature control in the heating process to be more accurate and reliable, the temperature sensor can monitor temperature changes of the emulsion in real time, and therefore accurate control over the temperature of the emulsion is achieved.

Description

TECHNICAL FIELD

[0001] The utility model relates to emulsion processing technical field, concretely is a kind of energy-saving hot rolling emulsion heating device. BACKGROUND

[0002] Hot rolling emulsion is a kind of high-performance semi-synthetic metal processing fluid, it is specially processed for aluminum metal and its alloy, it is mainly prepared by water, oil, surfactant and additive, and water as main matrix, the proportion is as high as 60% to 90%, plays the cooling effect in lubrication process, effectively reduces friction heat, protects the surface of rolling piece from heat damage, and washes away the impurities on surface.

[0003] The existing hot rolling emulsion heating device generally uses steam to heat the emulsion inside the tank from all around, which can easily cause temperature difference between the inner and outer layers of the emulsion, and the heating efficiency is low. When the required hot rolling emulsion is less, it is necessary to keep adding steam into the tank for a long time to maintain the temperature of the emulsion in the tank, which results in high energy consumption and production cost. SUMMARY

[0004] Therefore, the utility model discloses a kind of energy-saving hot rolling emulsion heating devices to solve the technical problems of large temperature difference, low heating efficiency and high energy consumption and production cost in the process of emulsion heating.

[0005] To achieve the above object, the utility model provides the following technical scheme: an energy-saving hot rolling emulsion heating device, comprising a main body,

[0006] Steam heating mechanism, the steam heating mechanism includes steam pipe, third electromagnetic valve is arranged on the steam pipe, one end of the steam pipe is connected with heating layer, drain pipe is arranged in the bottom of the heating layer, fourth electromagnetic valve is arranged on the drain pipe;

[0007] Electric heating mechanism, the electric heating mechanism includes motor, the output of the motor is provided with sleeve rod, stirring column is arranged on the sleeve rod, installation groove is formed in the inside of the sleeve rod, heating rod is arranged in the inside of the installation groove.

[0008] By adopting the above technical scheme, the drain pipe is used to discharge the condensate water generated during heating, which effectively avoids the influence of condensate water on the heating process, and ensures the continuity and stability of heating.

[0009] Further, the steam pipe is provided with two, and the two steam pipes are symmetrically arranged along the central axis of the main body.

[0010] By adopting the above technical scheme, since the two steam pipes are symmetrically arranged along the central axis of the main body, they can more evenly distribute steam heat to the emulsion to improve the heating efficiency.

[0011] Further, the stirring columns are arranged in a linear array at equal intervals.

[0012] By adopting the above technical scheme, the stirring columns are arranged in a linear array at equal intervals, so that the emulsion can be uniformly stirred in the heating device.

[0013] Further, the outer layer of the main body is fixedly connected with a mounting rack, and the bottom of the mounting rack is fixedly connected with a support column.

[0014] By adopting the above technical scheme, the mounting rack is fixedly connected to the outer layer of the main body, thereby providing a solid support frame for the whole heating device and enhancing the structural strength of the heating device.

[0015] Further, the support column is arranged in a circumferential array at equal intervals.

[0016] By adopting the above technical scheme, the support column is arranged in a circumferential array at equal intervals, so that the main body can be provided with balanced support force, thereby effectively preventing the device from tilting or shaking due to uneven force during operation.

[0017] Further, the top of the main body is provided with a feeding pipe, and the feeding pipe is provided with a first electromagnetic valve.

[0018] By adopting the above technical scheme, the feeding pipe is arranged to facilitate the hot-rolled emulsion to be added to the main body, so that the heating device can continuously and stably receive the emulsion, thereby providing a stable material source for the subsequent heating process.

[0019] Further, the inside of the main body is provided with a heating inner wall, the bottom of the heating inner wall is provided with a discharging pipe, the discharging pipe is provided with a second electromagnetic valve, and one side of the discharging pipe is provided with a temperature sensor.

[0020] By adopting the above technical scheme, the discharging pipe is arranged to facilitate the heated emulsion to be discharged from the main body, thereby facilitating subsequent processing or use.

[0021] In summary, the present application mainly has the following beneficial effects:

[0022] 1. The utility model discloses a heating mechanism and steam heating mechanism are set up, utilize the quick and efficient characteristics of steam heating, still provide more delicate and continuous heat input through electric heating mechanism, steam heating mechanism is introduced steam through steam pipe and is heated to the layer, and the overall temperature of emulsion is rapidly promoted, and simultaneously, the heating rod in electric heating mechanism heats sleeve pole and stirring column, and these hot components directly transmit heat to emulsion in the rotary stirring process, thereby realize the even heating from inside to outside, and this double heating mechanism improves heating efficiency significantly, and shortens heating time, and only maintains temperature through the heating rod when keeping warm, and energy consumption is saved.

[0023] 2. The utility model discloses a temperature sensor is set up, make the temperature control in the heating process become more accurate and reliable, and temperature sensor can monitor the temperature change of emulsion in real time, and these data are fed back to external control system, and external control system adjusts the temperature output of heating rod according to feedback data, thereby realizes accurate control to emulsion temperature, and accurate temperature control mechanism not only ensures that emulsion can reach the processing temperature required, also avoids the quality fluctuation of emulsion because of temperature too high or too low. DRAWINGS

[0024] Figure 1 It is the three-dimensional structure schematic diagram of the utility model;

[0025] Figure 2 It is the bottom structure schematic diagram of the utility model;

[0026] Figure 3 It is the electric heating mechanism structure schematic diagram of the utility model;

[0027] Figure 4 It is the local sectional structure schematic diagram of the utility model.

[0028] In the drawing: 1, main body;2, mounting frame;3, support column;4, feeding pipe;5, first electromagnetic valve;6, steam heating mechanism;601, steam pipe;602, third electromagnetic valve;603, heating layer;604, drain pipe;605, fourth electromagnetic valve;7, electric heating mechanism;701, motor;702, sleeve pole;703, stirring column;704, mounting groove;705, heating rod;8, discharge pipe;9, second electromagnetic valve;10, temperature sensor;11, heating inner wall. DETAILED DESCRIPTION

[0029] The technical scheme in the embodiments of the utility model will be described clearly and completely below in conjunction with the drawings in the embodiments of the utility model. The embodiments described below with reference to the drawings are exemplary, and are only used to explain the utility model, and cannot be understood as the limitation of the utility model.

[0030] In the description of the utility model, it needs to explain, the term "center" "upper" "lower" "left" "right" "vertical", "horizontal", "inner", "outer" and so on indicate the orientation or position relation based on the orientation or position relation shown in the drawing, only for the convenience of describing the utility model and simplifying the description, and not indicate or imply that the device or element must have a particular orientation, construct and operate in a particular orientation, therefore, it cannot be understood as the limitation of the utility model, in addition, the term "first", "second", "third" is only for the purpose of description, and cannot be understood as indicating or implying relative importance.

[0031] In the description of the utility model, it needs to explain, unless otherwise specified and limited, the term "installation", "connection", "connection", "set" should be broad understanding, for example, it can be fixed connection, can be detachable connection, or integrally connected: it can be mechanical connection, or electrical connection: it can be directly connected, or indirectly connected through the intermediate medium, it can be the communication inside two elements, for ordinary skilled in the art, the above-mentioned terms can be understood according to the specific meaning of the utility model.

[0032] The embodiment will be described below according to the overall structure of the utility model.

[0033] An energy-saving hot rolling emulsion heating device, as shown in Figures 1-4 The utility model discloses a kind of energy-saving hot rolling emulsion heating devices, as shown in

[0034] Steam heating mechanism 6, steam heating mechanism 6 includes steam pipe 601, third electromagnetic valve 602 is provided on steam pipe 601, steam pipe 601 one end is connected with heating layer 603, the bottom of heating layer 603 is provided with drain pipe 604, fourth electromagnetic valve 605 is provided on drain pipe 604;

[0035] Electric heating mechanism 7, electric heating mechanism 7 includes motor 701, the output of motor 701 is provided with sleeve rod 702, sleeve rod 702 is provided with stirring column 703, the inside of sleeve rod 702 is opened with installation groove 704, heating rod 705 is provided in installation groove 704, drain pipe 604 is used to discharge condensate produced in heating process, effectively avoid the influence of condensate on heating process, guarantee the continuity and stability of heating, motor 701 is as the driving source of stirring column 703, motor 701 provides powerful power support, ensure the smooth progress of stirring process.

[0036] Refer to Figure 1There are two steam pipes 601, which are symmetrically arranged along the central axis of the main body 1. Because the two steam pipes 601 are symmetrically arranged along the central axis of the main body 1, they can distribute the steam heat to the emulsion more evenly and improve the heating efficiency. The symmetrically arranged steam pipes 601 can make more effective use of steam heat and reduce heat loss.

[0037] See Figure 3 , Figure 4 Several stirring columns 703 are arranged in a linear array at equal intervals. This arrangement ensures that the emulsion is uniformly stirred within the heating device. The uniformly stirred emulsion has better fluidity, which helps to accelerate the heat exchange rate during the heating process.

[0038] See Figure 1 The outer layer of the main body 1 is fixedly connected to the mounting frame 2, and the bottom of the mounting frame 2 is fixedly connected to the support column 3. The mounting frame 2 is fixedly connected to the outer layer of the main body 1, providing a sturdy support frame for the entire heating device and enhancing the structural strength of the heating device. As the main support structure of the heating device, the mounting frame 2 ensures the stability and safety of the entire device.

[0039] See Figure 1 There are four support columns 3, which are arranged in a circumferential array at equal intervals. This arrangement provides balanced support for the main body 1 and effectively prevents the device from tilting or shaking due to uneven force during operation. The evenly distributed support columns 3 can more effectively disperse the stress generated by the main body 1 and its internal emulsion, reducing the pressure borne by a single support point.

[0040] See Figure 1 The top of the main body 1 is provided with a feeding pipe 4, and a first solenoid valve 5 is provided on the feeding pipe 4. The feeding pipe 4 allows the hot-rolled emulsion to be conveniently added into the main body 1, ensuring that the heating device can continuously and stably receive the emulsion, providing a stable material source for the subsequent heating process. The first solenoid valve 5 is installed on the feeding pipe 4, which can accurately control the addition of the emulsion.

[0041] See Figure 2 , Figure 3 The main body 1 has a heating inner wall 11 inside, and a discharge pipe 8 is provided at the bottom of the heating inner wall 11. A second solenoid valve 9 is provided on the discharge pipe 8, and a temperature sensor 10 is provided on one side of the discharge pipe 8. The discharge pipe 8 allows the heated emulsion to be easily discharged from the main body 1, which is convenient for subsequent processing or use. The temperature sensor 10 makes the temperature control during the heating process more accurate and reliable.

[0042] The implementation principle of the utility model is: first, open the first electromagnetic valve 5 to make the hot rolling emulsion pass the feeding pipe 4 to add in the inside of the jar body, when needing to heat, can open the third electromagnetic valve 602 to make the steam from both sides steam pipe 601 into the heating layer 603 to heat the inside of the jar body, open the fourth electromagnetic valve 605 to make the liquid after cooling flow out through the drain pipe 604, the motor 701 drives the sleeve rod 702 to rotate to make the stirring rod 703 mix the hot rolling emulsion in the inside of the jar body, the heating rod 705 heats the sleeve rod 702 and the stirring column 703, makes the stirring column 703 mix the hot rolling emulsion while heating from the inside, when heating is completed, can close the third electromagnetic valve 602 and the second electromagnetic valve 9, makes the heating layer 603 insulate and keep warm while only through the heating rod 705 maintains the temperature of the hot rolling emulsion, and the temperature sensor 10 detects the outlet hot rolling emulsion temperature in real time and adjusts the heating rod 705 temperature.

[0043] The parts not involved in the utility model are same as the prior art or can be realized by using the prior art, and will not be described in more details.

[0044] Although the embodiments of the utility model have been shown and described, the specific embodiments are only the explanation of the utility model, and are not the limitation of the utility model, the specific features, structure, material or characteristics described can be combined in any one or more embodiments or examples in the suitable way, the person skilled in the art can make the modification, replacement and change without creative contribution after reading the specification, but as long as in the range of the claims of the utility model, is protected by the patent law.

Claims

1. An energy-saving heating device for hot-rolled emulsion, characterized in that: The main body (1) comprises a main body (1), A steam heating mechanism (6) comprises a steam pipe (601), a third electromagnetic valve (602) is arranged on the steam pipe (601), one end of the steam pipe (601) is connected with a heating layer (603), the bottom of the heating layer (603) is provided with a drain pipe (604), and the drain pipe (604) is provided with a fourth electromagnetic valve (605); An electric heating mechanism (7) comprises an electric motor (701), the output end of the electric motor (701) is provided with a sleeve rod (702), the sleeve rod (702) is provided with a stirring column (703), the inside of the sleeve rod (702) is provided with a mounting groove (704), and the inside of the mounting groove (704) is provided with a heating rod (705).

2. The energy-saving hot rolling emulsion heating device according to claim 1, characterized in that: The steam pipe (601) is provided with two steam pipes (601), and the two steam pipes (601) are symmetrically arranged along the central axis of the main body (1).

3. The energy-saving hot rolling emulsion heating device according to claim 1, characterized in that: The stirring column (703) is provided with a plurality of stirring columns (703), and the plurality of stirring columns (703) are uniformly arranged in a linear array at equal intervals.

4. The energy-saving hot rolling emulsion heating device according to claim 1, characterized in that: The outer layer of the main body (1) is fixedly connected with a mounting frame (2), and the bottom of the mounting frame (2) is fixedly connected with a supporting column (3).

5. The energy-saving hot rolling emulsion heating device according to claim 4, characterized in that: The supporting column (3) is provided with four supporting columns (3), and the four supporting columns (3) are uniformly arranged in a circumferential array at equal intervals.

6. The energy-saving hot rolling emulsion heating device according to claim 1, characterized in that: The top of the main body (1) is provided with a feeding pipe (4), and the feeding pipe (4) is provided with a first electromagnetic valve (5).

7. The energy-saving hot rolling emulsion heating device according to claim 1, characterized in that: The inside of the main body (1) is provided with a heating inner wall (11), the bottom of the heating inner wall (11) is provided with a discharging pipe (8), the discharging pipe (8) is provided with a second electromagnetic valve (9), and one side of the discharging pipe (8) is provided with a temperature sensor (10).

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