Blending device for antirust agent production

By combining fully automatic water flushing with electric heating elements, the problem of cleaning dead corners in the rust inhibitor production unit is solved, achieving efficient and safe cleaning results and ensuring the quality of the rust inhibitor.

CN223505211UActive Publication Date: 2025-11-04HUBEI CHENGXIANG TECH
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Patent Information

Application Number
CN202422973046.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-03
Publication Date
2025-11-04
Estimated Expiration
2034-12-03

AI Technical Summary

Technical Problem

Existing blending equipment for rust inhibitor production has blind spots that are difficult to clean thoroughly, and manual cleaning is time-consuming and labor-intensive, affecting the quality of new batches of rust inhibitor.

Method used

It adopts a fully automatic water flow rinsing design, using a flipping component and high-pressure water flow to clean the inner wall of the device without dead corners, combined with electric heating tube drying, avoiding the limitations of dead corner cleaning and the time-consuming and laborious manual cleaning.

Benefits of technology

It achieved comprehensive cleaning of the inner wall of the equipment, improved cleaning efficiency, ensured worker safety, and guaranteed the quality of the rust inhibitor.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of antirust agent production, in particular to a blending device for antirust agent production, which comprises a table frame, a bearing barrel, a first baffle plate, a first round hole, a water tank, a hose, a round pipe, a round ring, an overturning assembly, a first hydraulic rod, a first support column, a second baffle plate, a second support column and a third baffle plate. A first hydraulic rod stretches a circular ring into the position below a first baffle, then a water tank impacts a second baffle through a hose, a circular pipe and the circular ring by means of high-pressure water flow, the water flow is diffused all around to clean the inner wall of the bearing barrel, and meanwhile the high-pressure water flow changes the direction again under the action of an overturning assembly and is sprayed downwards to clean the lower position in the bearing barrel. In the process, high-pressure water flow is adopted to wash the inner wall of the blending device without dead angles, the limitation that dead angles cannot be thoroughly cleaned through scraper cleaning is avoided, the cleaning effect is enhanced, meanwhile, time and labor wasting caused by manual entering into the device for cleaning is avoided, and the safety of workers is guaranteed.
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Description

Technical Field

[0001] This utility model relates to the field of rust inhibitor production technology, specifically a mixing device for rust inhibitor production. Background Technology

[0002] As is well known, blending is one of the key steps in the production of rust inhibitors. The main function of the blending equipment is to mix various raw materials evenly in a certain proportion to ensure the performance and quality of the rust inhibitor. Conventional blending equipment used in rust inhibitor production may retain residues of the previous batch of rust inhibitor or other impurities during long-term use. If it is not thoroughly cleaned, it will affect the quality of the new batch of rust inhibitor.

[0003] To achieve effective internal cleaning, existing blending devices for rust inhibitor production typically employ either automatic scraper cleaning or manual entry for cleaning. However, automatic scraper cleaning suffers from limitations that prevent thorough cleaning of certain hard-to-reach areas, while manual entry is time-consuming and labor-intensive. To address these issues, a new blending device for rust inhibitor production is proposed. Utility Model Content

[0004] (a) Technical problems to be solved

[0005] To address the shortcomings of existing technologies, this utility model provides a blending device for producing rust inhibitors, thereby solving the problems mentioned in the background section.

[0006] (II) Technical Solution

[0007] To achieve the above objectives, this utility model provides the following technical solution: A mixing device for producing rust inhibitors is provided, including a table frame, a carrying bucket, a first baffle, two first circular holes, a water tank, a hose, a circular pipe, a ring, a tilting assembly, a first hydraulic rod, four first support columns, a second baffle, two second support columns, and a third baffle. The carrying bucket is fixedly disposed on the top of the table frame, the first baffle is fixedly disposed inside the carrying bucket, the two first circular holes are parallel to each other on the top of the first baffle, the water tank is fixedly disposed on the top of the first baffle, the hose is fixedly disposed on one side of the water tank, and the circular pipe is fixedly disposed on... At one end of the hose, the ring is fixedly disposed at one end of the circular tube, the flipping assembly is installed at one end of the ring and is used to change the direction of water flow, one end of the first hydraulic rod is fixedly disposed at the top of the bearing tank and the other end of the first hydraulic rod is fixedly disposed at the top of the ring, four first support columns are evenly and circumferentially fixedly disposed at the bottom of the ring, the second baffle is fixedly disposed at the bottom of the first support column, the second support column is fixedly disposed at the bottom of the second baffle and the second support column passes through the first circular hole, and the third baffle is fixedly disposed at the bottom of the second support column.

[0008] Preferably, the flipping assembly includes a second hydraulic rod, a first U-shaped rod, four square rods and four round rods. The second hydraulic rod is fixedly disposed at the top of the ring, the first U-shaped rod is fixedly disposed at one end of the second hydraulic rod, the four square rods are evenly and circumferentially fixedly disposed at the bottom of the first U-shaped rod, and the four round rods are respectively fixedly disposed at one end of the corresponding square rod.

[0009] Furthermore, it includes four hinges, four fourth baffles, and eight square rings. The four hinges are evenly and circumferentially fixed at the bottom of the rings. The four fourth baffles are respectively fixed at one end of the corresponding hinges. The eight square rings are fixed at the top of the corresponding fourth baffles, and the interior of each square ring is slidably disposed with the corresponding round rod.

[0010] Furthermore, the system includes a third hydraulic rod, a fifth baffle, several electric heating tubes, a second U-shaped rod, a third support column, and a sixth baffle. The third hydraulic rod is fixedly installed on the top of the bearing barrel, the fifth baffle is fixedly installed at one end of the third hydraulic rod, several electric heating tubes are fixedly installed on the top of the fifth baffle, the second U-shaped rod is fixedly installed on the top of the electric heating tubes, the third support column is fixedly installed at the bottom of the fifth baffle and passes through the first circular hole, and the sixth baffle is fixedly installed at one end of the third support column.

[0011] A further embodiment includes a motor, a circular shaft, and a stirring plate. The motor is fixedly mounted on the top of the support tank. The circular shaft is keyed to one end of the motor's output shaft and is rotatably mounted to both the support tank and the first baffle. The stirring plate is fixedly mounted to one end of the circular shaft.

[0012] Based on the aforementioned solution, it includes a second circular hole, a first output pipe, a first valve, a second output pipe, and a second valve. The second circular hole is opened at the center of the top of the table frame. The first output pipe is fixedly installed below the support bucket and passes through the second circular hole. The first valve is fixedly installed on one side of the first output pipe. The second output pipe is fixedly installed below the support bucket and passes through the second circular hole. The second valve is fixedly installed on one side of the second output pipe.

[0013] Beneficial effects:

[0014] Compared with the prior art, this utility model provides a mixing device for producing rust inhibitors, which has the following beneficial effects:

[0015] This rust inhibitor production mixing device adopts a fully automatic water flow rinsing design, including a table frame, a carrying tank, a first baffle, two first circular holes, a water tank, hoses, circular pipes, a circular ring, a tilting assembly, a first hydraulic rod, a first support column, a second baffle, a second support column, and a third baffle. When it is necessary to clean the inside of the carrying tank, the first hydraulic rod pushes the circular ring under the first baffle. Then, the water tank delivers high-pressure water through the hoses, circular pipes, and circular ring to impact the second baffle, causing the water flow to spread outwards and clean the inner wall of the carrying tank. At the same time, the high-pressure water flow changes direction again after passing through the tilting assembly, spraying downwards to clean the lower part of the carrying tank. This process uses high-pressure water flow to rinse the inner wall of the mixing device without dead angles, avoiding the limitations of scraper cleaning which cannot thoroughly clean dead angles, enhancing the cleaning effect, and also avoiding the time-consuming and laborious process of manually entering the device for cleaning, ensuring worker safety. Attached Figure Description

[0016] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0017] Figure 2 This is a frontal plan view of the present invention;

[0018] Figure 3 This utility model Figure 2 Schematic diagram of the cross-sectional structure at point CC;

[0019] Figure 4 This utility model Figure 3 A magnified schematic diagram of the partial structure at point A in the middle;

[0020] Figure 5 This is a side view of the present invention.

[0021] Figure 6 This utility model Figure 5 Schematic diagram of the cross-sectional structure at the middle GG point;

[0022] Figure 7 This utility model Figure 6 A magnified view of the structure at point B in the middle;

[0023] Figure 8 This utility model Figure 5 Schematic diagram of the cross-sectional structure at point BB;

[0024] Figure 9 This utility model Figure 8 A magnified schematic diagram of the local structure at point C;

[0025] Figure 10 This is a three-dimensional structural diagram of the present invention viewed from below.

[0026] The attached diagram lists the components represented by each number as follows:

[0027] 1. Table frame; 2. Loading tank; 3. First baffle; 4. First circular hole; 5. First output pipe; 6. Water tank; 7. Hose; 8. Circular pipe; 9. Circular ring; 10. Tilting assembly; 11. First hydraulic rod; 12. First support column; 13. Second baffle; 14. Second support column; 15. Third baffle; 16. Second hydraulic rod; 17. First U-shaped rod; 18. Square rod; 19. Circular rod; 20. First valve; 21. Hinge; 22. Fourth baffle; 23. Square ring; 24. Second output pipe; 25. Third hydraulic rod; 26. Fifth baffle; 27. Electric heating element; 28. Second U-shaped rod; 29. ​​Third support column; 30. Sixth baffle; 31. Second valve; 32. Motor; 33. Circular shaft; 34. Stirring plate; 35. Second circular hole. Detailed Implementation

[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0029] See Figures 1-10A mixing device for producing a rust inhibitor includes a table frame 1, a carrying tank 2, a first baffle 3, two first circular holes 4, a water tank 6, a hose 7, a circular pipe 8, a circular ring 9, a tilting assembly 10, a first hydraulic rod 11, four first support columns 12, a second baffle 13, a second support column 14, a third baffle 15, a second hydraulic rod 16, a first U-shaped rod 17, four square rods 18, four round rods 19, four hinges 21, four fourth baffles 22, and eight square rings 23. The carrying tank 2 is fixedly mounted on the top of the table frame 1. The first baffle 3 is fixedly mounted inside the carrying tank 2. The two first circular holes 4 are parallel to each other on the first baffle 3. The water tank 6 is fixedly mounted on the top of the first baffle 3. The hose 7 is fixedly mounted on one side of the water tank 6. The circular pipe 8 is fixedly mounted on one end of the hose 7. The circular ring 9 is fixedly mounted on one end of the circular pipe 8. The tilting assembly 10 is mounted on one end of the circular ring 9 and is used to change the direction of water flow. One end of the first hydraulic rod 11 is fixedly mounted on the carrying tank 2. The ring 9 is topped with the first hydraulic rod 11 fixed at the other end. Four first support columns 12 are evenly and circumferentially fixed at the bottom of the ring 9. A second baffle 13 is fixed at one end of the first support column 12. A second support column 14 is fixed at the bottom of the second baffle 13 and passes through the first circular hole 4. A third baffle 15 is fixed at the bottom of the second support column 14. A second hydraulic rod 16 is fixed at the top of the ring 9. A first U-shaped rod 17 is fixed at one end of the second hydraulic rod 16. Four square rods 18 are evenly and circumferentially fixed at the bottom of the first U-shaped rod 17. Four round rods 19 are fixed at one end of the corresponding square rods 18. Four hinges 21 are evenly and circumferentially fixed at the bottom of the ring 9. Four fourth baffles 22 are fixed at the top of the corresponding hinges 21. Eight square rings 23 are fixed at the top of the corresponding fourth baffles 22, and the inside of the square rings 23 slides with the corresponding round rods 19.

[0030] The table frame 1 serves as the supporting foundation for the entire device and is made of a hard material (such as steel alloy). The supporting tank 2 is welded to the top of the table frame 1 and serves as a container for mixing rust inhibitors. The first baffle 3 is welded inside the supporting tank 2 and serves as the supporting foundation for the water tank 6. To facilitate the operation of the first hydraulic rod 11 and the third hydraulic rod 25, two first circular holes 4 are opened parallel to each other on the top of the first baffle 3. The water tank 6 is welded to the top of the first baffle 3 to provide high-pressure water flow. The hose 7 and the circular pipe 8 are used to transport the high-pressure water flow. The circular ring 9 is welded to one end of the circular pipe 8 to help disperse the water flow. The flipping assembly 10 is installed. At the top of the ring 9, a flipping assembly 10 is used to change the direction of water flow. To enable the ring 9 to move up and down, a first hydraulic rod 11 is provided. One end of the first hydraulic rod 11 is fixed to the top of the carrying tank 2 with screws, and the other end of the first hydraulic rod 11 is welded to the top of the ring 9. Four first support columns 12 are evenly welded circumferentially to the bottom of the ring 9 to support the second baffle 13. To allow the water flow to spray in all directions, the second baffle 13 is designed and welded to the bottom of the first support columns 12. When the water flow hits the second baffle 13, the impact force causes the water flow to spray in all directions. The second support columns 14 are welded to the bottom of the first support columns 12. The bottom of the second baffle 13 and the second support column 14 pass through the first round hole 4 to connect the third baffle 15. To prevent the rust inhibitor from entering the top of the first baffle 3 during mixing, the third baffle 15 is designed to be welded to one end of the second support column 14. The second hydraulic rod 16 is fixed to the ring 9 by screws to drive the first U-shaped rod 17 to move up and down. The first U-shaped rod 17 is welded to one end of the second hydraulic rod 16 to assist in driving the square rod 18 to move up and down. The four square rods 18 are evenly and circumferentially fixed at the bottom of the first U-shaped rod 17 to transmit power. The four round rods 19 are respectively welded to the ring 9. At one end of the corresponding square rod 18, a square ring 23 is slidably set. Four hinges 21 are evenly welded circumferentially to the bottom of the ring 9 to connect the fourth baffle 22 and the ring 9. At the same time, the fourth baffle 22 can only be flipped downward along the hinge 21. In order to adjust the water flow direction, four fourth baffles 22 are designed and welded to the top of the corresponding hinges 21. By flipping the fourth baffles 22 downward, the water flow is sprayed downward. Eight square rings 23 are welded to the top of the corresponding fourth baffles 22, and the inside of the square rings 23 is slidably set with the corresponding round rods 19 to assist the fourth baffles 22 in flipping downward.

[0031] First, refer to Figure 3 and Figure 8In this embodiment, the system includes a third hydraulic rod 25, a fifth baffle 26, four electric heating tubes 27, a second U-shaped rod 28, a third support column 29, and a sixth baffle 30. The third hydraulic rod 25 is fixedly installed on the top of the bearing tank 2, the fifth baffle 26 is fixedly installed at one end of the third hydraulic rod 25, the four electric heating tubes 27 are all fixedly installed on the top of the fifth baffle 26, the second U-shaped rod 28 is fixedly installed on the top of the electric heating tubes 27, the third support column 29 is fixedly installed at the bottom of the fifth baffle 26, and the third support column 29 passes through the first circular hole 4. The sixth baffle 30 is fixedly installed at one end of the third support column 29.

[0032] The third hydraulic rod 25 is fixed to the top of the bearing tank 2 with screws, and is used to move the fifth baffle 26 up and down. The fifth baffle 26 is welded to one end of the third hydraulic rod 25 and is used to support the electric heating tube 27. In order to dry the inner wall of the bearing tank 2 after cleaning, in this embodiment, four electric heating tubes 27 are preferably glued to the top of the fifth baffle 26 with high temperature resistant adhesive to dry the inner wall of the bearing tank 2 after cleaning. The second U-shaped rod 28 is glued to the top of the electric heating tube 27 with high temperature resistant adhesive to fix the four electric heating tubes 27. The third support column 29 is welded to the bottom of the fifth baffle 26 and passes through the first round hole 4 to connect the sixth baffle 30. In order to prevent the rust inhibitor from entering the top of the first baffle 3 during the mixing process, the sixth baffle 30 is welded to one end of the third support column 29.

[0033] Then, refer to Figure 6 In this embodiment, the device includes a motor 32, a circular shaft 33, and a stirring plate 34. The motor 32 is fixedly mounted on the top of the support tank 2. The circular shaft 33 is keyed to one end of the output shaft of the motor 32 and is rotatably mounted to both the support tank 2 and the first baffle 3. The stirring plate 34 is fixedly mounted to one end of the circular shaft 33.

[0034] The motor 32 is fixed to the top of the bearing tank 2 by screws and is used to provide power to drive the round shaft 33 to rotate. The round shaft 33 is set at one end of the output shaft of the motor 32 by a key, and the round shaft 33 is rotatably set with the bearing tank 2 and the first baffle 3 respectively, so as to drive the stirring plate 34 to rotate. In order to make the rust inhibitor raw materials fully stirred, the stirring plate 34 with two symmetrical square holes is designed and welded to one end of the round shaft 33 to enhance the stirring effect.

[0035] Secondly, see Figure 1 and Figure 10In this embodiment, it includes a second circular hole 35, a first output pipe 5, a first valve 20, a second output pipe 24, and a second valve 31. The second circular hole 35 is opened on the top of the table frame 1. The first output pipe 5 is fixedly installed at the bottom of the support barrel 2 and passes through the second circular hole 35. The first valve 20 is fixedly installed on one side of the first output pipe 5. The second output pipe 24 is fixedly installed at the bottom of the support barrel 2 and passes through the second circular hole 35. The second valve 31 is fixedly installed on one side of the second output pipe 24.

[0036] The second circular hole 35 is located at the center of the top of the table frame 1 to assist in the discharge of substances from the carrying tank 2. The first output pipe 5 is welded to the bottom of the carrying tank 2 to discharge the mixed rust inhibitor. The first valve 20 is threadedly connected to one end of the first output pipe 5 to control the discharge of the rust inhibitor. The second output pipe 24 is welded to the bottom of the carrying tank 2 to discharge the water used for cleaning. The second valve 31 is threadedly connected to one end of the second output pipe 24 to control the discharge of the cleaning water.

[0037] Working principle:

[0038] When using this rust inhibitor production mixing device, first place the device in the desired location. The operator first closes the second valve 31, adds the required raw materials into the carrying tank 2, and starts the motor 32. The motor 32 drives the circular shaft 33 to rotate, which in turn drives the stirring plate 34 to mix the raw materials. After mixing, the first valve 20 is opened to output the mixed rust inhibitor. When cleaning the inside of the carrying tank 2, the operator first closes the motor 32 and the first valve 20. The first hydraulic rod 11 extends, extending the ring 9 through the first circular hole 4 into the area below the first baffle 3. Then, the water tank 6 delivers high-pressure water through the hose 7, the circular pipe 8, and the ring 9 to the second baffle 13. The impact of the high-pressure water on the second baffle 13 causes the water to spread outwards, achieving the effect of cleaning the inner wall of the carrying tank 2. At the same time, the second hydraulic rod 16 retracts, driving the circular rod 1 through the first U-shaped rod 17 and the square rod 18. 9 slides along the inside of the square ring 23, causing the fourth baffle 22 to flip downwards along the hinge 21, so that the high-pressure water flow impacts the fourth baffle 22 and changes direction again, spraying downwards, thereby achieving the purpose of cleaning the lower part of the inside of the carrying tank 2. After rinsing, the first hydraulic rod 11 retracts, driving the ring 9 to rise so that the third baffle 15 is tightly attached to the first baffle 3, preventing the rust inhibitor from entering the top of the first baffle 3 during the mixing process. At the same time, the second valve 31 is opened to discharge the cleaning water through the second output pipe 24. Then, the third hydraulic rod 25 extends, pushing the fifth baffle 26 into the lower part of the first baffle 3. The electric heating tube 27 heats the water, accelerating the evaporation of residual moisture through high temperature. After the residual moisture on the inner wall of the carrying tank is cleaned, the third hydraulic rod 25 retracts, driving the fifth baffle 26 to rise so that the sixth baffle 30 is tightly attached to the first baffle 3, preventing the rust inhibitor from entering the top of the first baffle 3 during the mixing process. At the same time, the second valve 31 is closed, and the next rust inhibitor mixing can be carried out.

[0039] Although preferred embodiments of the present invention have been described, those skilled in the art, upon learning the basic inventive concept, can make other changes and modifications to these embodiments. Therefore, the appended claims are intended to be interpreted as including the preferred embodiments as well as all changes and modifications falling within the scope of the present invention.

[0040] Obviously, those skilled in the art can make various modifications and variations to this utility model without departing from its spirit and scope. Therefore, if these modifications and variations fall within the scope of the claims of this utility model and their equivalents, this utility model also intends to include these modifications and variations.

Claims

1. A mixing apparatus for producing rust inhibitors, characterized in that, include: Table frame (1); The support bucket (2) is fixedly installed on the top of the table frame (1); The first baffle (3) is fixedly installed inside the bearing bucket (2); Two first circular holes (4) are provided, each first circular hole (4) being provided in parallel on the top of the first baffle (3); Water tank (6), the water tank (6) is fixedly installed on the top of the first baffle (3); A hose (7) is fixedly installed on one side of the water tank (6); A round tube (8) is fixedly disposed at one end of the flexible tube (7); A circular ring (9) is fixedly disposed at one end of the circular tube (8); A flipping assembly (10) is mounted on one end of the ring (9); The first hydraulic rod (11) has one end fixedly mounted on the top of the bearing bucket (2) and the other end fixedly mounted on the top of the ring (9); Four first support columns (12) are evenly and circumferentially fixed at the bottom of the ring (9); The second baffle (13) is fixedly installed at the bottom of the first support column (12); The second support column (14) is fixedly installed at the bottom of the second baffle (13) and passes through the first circular hole (4); The third baffle (15) is fixedly installed at the bottom of the second support column (14).

2. The mixing apparatus for producing rust inhibitor according to claim 1, characterized in that, The flipping component (10) includes: The second hydraulic rod (16) is fixedly mounted on the top of the ring (9); The first U-shaped rod (17) is fixedly mounted on the top of the second hydraulic rod (16); Four square rods (18) are evenly and circumferentially fixed at the bottom of the first U-shaped rod (17); Four round rods (19) are fixedly mounted at one end of the corresponding square rod (18).

3. The mixing apparatus for producing rust inhibitor according to claim 2, characterized in that, The flipping component (10) also includes: Four hinges (21) are evenly and circumferentially fixed at the bottom of the ring (9); Four fourth baffles (22) are fixedly disposed at one end of the corresponding hinge (21); Eight square rings (23) are fixedly mounted on the top of the corresponding fourth baffle (22), and the inside of each square ring (23) is slidably mounted with the corresponding round rod (19).

4. The mixing apparatus for producing rust inhibitor according to claim 3, characterized in that, include: The third hydraulic rod (25) is fixedly installed on the top of the bearing bucket (2); The fifth baffle (26) is fixedly disposed at one end of the third hydraulic rod (25); A plurality of electric heating tubes (27) are fixedly installed on the top of the fifth baffle (26); The second U-shaped rod (28) is fixedly installed on the top of the electric heating tube (27); The third support column (29) is fixedly installed at the bottom of the fifth baffle (26) and passes through the first circular hole (4); The sixth baffle (30) is fixedly installed at the bottom of the third support column (29).

5. The mixing apparatus for producing rust inhibitor according to claim 4, characterized in that, include: The motor (32) is fixedly mounted at one end of the bearing bucket (2); A circular shaft (33) is keyed to one end of the output shaft of the motor (32), and the circular shaft (33) is rotatably connected to the bearing bucket (2) and the first baffle (3); A stirring plate (34) is fixedly disposed at one end of the circular shaft (33).

6. The mixing apparatus for producing rust inhibitor according to claim 5, characterized in that, include: The second round hole (35) is located at the center of the top of the table frame (1); The first output pipe (5) is fixedly disposed at the bottom of the bearing bucket (2) and passes through the second circular hole (35); The first valve (20) is fixedly installed on one side of the first output pipe (5); The second output pipe (24) is fixedly disposed at the bottom of the bearing barrel (2) and passes through the second circular hole (35); The second valve (31) is fixedly installed on one side of the second output pipe (24).