Resin raw material dispersing equipment for preparing resin-based carbon microspheres

Abstract

The utility model discloses resin raw material dispersing equipment for preparing resin-based carbon microspheres. The resin raw material dispersing equipment comprises a dispersing tank, a top cover mounted at the top of the dispersing tank, and a dispersing and feeding mechanism mounted on the top cover, the dispersing and feeding mechanism comprises a feeding bottom cylinder arranged on the top cover, a feeding top cylinder arranged at the top of the feeding bottom cylinder, and a dispersing cylinder obliquely fixed at the bottom of the feeding bottom cylinder; through cooperation of a supporting frame, an I-shaped ring, a connecting ring and an I-shaped groove, the top of a feeding bottom cylinder and the bottom of a feeding top cylinder can be kept communicating, meanwhile, rotation relative to the feeding top cylinder can be achieved, then resin raw materials are fed through the feeding top cylinder, and under cooperation of a driving assembly, the feeding bottom cylinder and a dispersing cylinder, the resin raw materials are dispersed in the feeding top cylinder. And the resin raw material can be dispersed to different positions on the surface of the solution due to the rotation effect, so that the utilization rate of the resin raw material is improved, and the product quality of the resin-based carbon microspheres is improved.

Description

Technical Field

[0001] This utility model relates to the field of resin-based carbon microsphere preparation technology, and in particular to a resin raw material dispersion device for preparing resin-based carbon microspheres. Background Technology

[0002] Resin-based carbon microspheres are tiny spherical structures made of resin materials containing carbon. These microspheres typically possess high specific surface area and porous structures, thus exhibiting excellent adsorption properties and catalytic activity. During preparation, the resin raw material needs to be dispersed in a solution using a dispersant.

[0003] Chinese utility model patent CN221230372U discloses an acrylic resin raw material dispersion device. The raw material is injected into the feed box and slid into the dispersion tank through the feed pipe. The drive motor drives the first bevel gear to rotate, which in turn drives the second bevel gear to rotate, driving the rotating shaft to drive the connected stirring blades to rotate and stir the raw material. During stirring, bubbles are generated in the raw material. The hydraulic push rod drives the sliding frame to descend and use the screen to break the bubbles. At the same time, the heating wire raises the temperature and evaporates the liquid, improving the defoaming efficiency. The discharge valve is opened to discharge the dispersed raw material. After the raw material is fully discharged, the water inlet valve is opened, and the water pump draws up the rinsing water and delivers it to the water guide pipe. Multiple nozzles spray out to rinse the inside of the dispersion tank and the stirring blades.

[0004] However, in actual use, when the resin raw material is injected into the solution inside the dispersion tank through the feed pipe, it is easy to inject too much resin raw material into the solution at the same position at one time. This often leads to the formation of agglomerates or precipitation in the solution. Not only is it difficult to eliminate these agglomerates through simple stirring, but the agglomeration or precipitation also reduces the utilization rate of the resin raw material, thereby affecting the product quality of the resin-based carbon microspheres. Summary of the Invention

[0005] This invention overcomes the shortcomings of the prior art and provides a resin raw material dispersion device for preparing resin-based carbon microspheres.

[0006] To achieve the above objectives, the technical solution adopted by this utility model is as follows: a resin raw material dispersion device for preparing resin-based carbon microspheres, comprising: a dispersion tank, a top cover installed on the top of the dispersion tank, and a dispersion feeding mechanism installed on the top cover;

[0007] The dispersing feeding mechanism includes: a feeding bottom cylinder disposed on the top cover, a feeding top cylinder disposed on the top of the feeding bottom cylinder, and a dispersing cylinder inclinedly fixed to the bottom of the feeding bottom cylinder; an I-shaped ring is fixed to the top of the feeding bottom cylinder, a connecting ring is fixed to the bottom of the feeding top cylinder, an I-shaped groove is opened on the inner side of the connecting ring, and the side of the I-shaped ring is engaged with the inner side of the I-shaped groove.

[0008] A support frame is fixed to the top of the top cover, and the side of the feed top cylinder is fixed to the inner side of the support frame. A drive assembly for driving the feed bottom cylinder to rotate is provided on the top of the top cover, and a stirring assembly for stirring and dispersing the resin raw materials is provided inside the dispersion tank.

[0009] In a preferred embodiment of this utility model, the side of the feed bottom cylinder is rotatably connected to the inside of the top cover, and the interior of the feed bottom cylinder is in communication with the interior of the feed top cylinder and the dispersion cylinder respectively; the cross-sectional shape and size of the I-shaped ring and the I-shaped groove are the same.

[0010] In a preferred embodiment of the present invention, the driving assembly includes: a driving motor fixed to the top of the top cover, a driving bevel gear fixed to the output end of the driving motor, and a driven bevel gear fixed to the side of the feed bottom cylinder; the side of the driving bevel gear meshes with the side of the driven bevel gear.

[0011] In a preferred embodiment of the present invention, the stirring assembly includes: a servo motor installed at the bottom of the dispersion tank, a rotating rod fixed to the output end of the servo motor located inside the dispersion tank, and a plurality of fixing rings fixed to the side of the rotating rod; a plurality of stirring blades are fixed to the side of the fixing rings.

[0012] In a preferred embodiment of this utility model, the side of the rotating rod near the bottom is rotatably connected to the inner side of the dispersion tank, and a plurality of stirring blades are evenly distributed circumferentially on the side of the fixed ring.

[0013] In a preferred embodiment of the present invention, a heating layer is provided on the inner side of the dispersion tank, and a thermometer for monitoring the internal temperature value of the dispersion tank is installed on the side of the dispersion tank.

[0014] In a preferred embodiment of this utility model, an inlet pipe is fixed to the top of the top cover, and the interior of the inlet pipe extends to the lower surface of the top cover; a discharge cylinder is fixed to the bottom of the dispersion tank, and the interior of the discharge cylinder extends to the interior of the dispersion tank; a valve is installed on the side of the discharge cylinder.

[0015] In a preferred embodiment of this invention, a pressure gauge for monitoring the internal pressure value of the dispersion tank is installed on the side of the dispersion tank.

[0016] In a preferred embodiment of the present invention, the side of the dispersion tank is provided with an observation window for observing the internal condition of the dispersion tank.

[0017] In a preferred embodiment of the present invention, a chassis is provided at the bottom of the dispersion tank, and a plurality of supporting legs are fixed at the top of the chassis, with one side of the plurality of supporting legs fixed to the side of the dispersion tank.

[0018] This utility model solves the defects existing in the background technology, and has the following beneficial effects:

[0019] (1) This utility model provides a resin raw material dispersion device for preparing resin-based carbon microspheres. By installing a dispersion feeding mechanism on the top cover, when the resin raw material is put into the raw material solution inside the dispersion tank, the top of the bottom feeding cylinder and the bottom of the top feeding cylinder can be kept in communication while rotating relative to the top feeding cylinder through the cooperation of the support frame, I-shaped ring, connecting ring and I-shaped groove. The resin raw material is then put into the top feeding cylinder. With the cooperation of the drive component, the bottom feeding cylinder and the dispersion cylinder, the resin raw material can be dispersed to different positions on the solution surface due to the rotation action. This avoids the formation of agglomerates or precipitation in the solution when too much resin raw material is injected into the same position, thereby improving the utilization rate of the resin raw material and helping to improve the product quality of resin-based carbon microspheres.

[0020] (2) In this utility model, by setting a stirring component inside the dispersion tank, after the resin raw material and solution are added to the inside of the dispersion tank, the resin raw material and solution can be dispersed at multiple positions in the raw material by means of the cooperation of the servo motor, rotating rod, fixed ring and stirring blade, since several stirring blades are evenly distributed on the sides of several fixed rings, thus avoiding stratification during dispersion and improving the dispersion effect. Attached Figure Description

[0021] The present invention will be further described below with reference to the accompanying drawings and embodiments;

[0022] Figure 1 This is a perspective structural diagram of a preferred embodiment of the present invention;

[0023] Figure 2 This is a half-sectional view of the processing tank according to a preferred embodiment of the present invention;

[0024] Figure 3 This is a structural diagram of the connection between the I-beam ring and the I-beam groove in a preferred embodiment of this utility model;

[0025] Figure 4 This is a preferred embodiment of the present invention. Figure 1 Enlarged structural diagram at point A in the middle;

[0026] In the diagram: 1. Dispersion tank; 11. Top cover; 2. Feed bottom cylinder; 21. Feed top cylinder; 22. Dispersion cylinder; 23. I-beam ring; 24. Connecting ring; 25. I-beam groove; 26. Support frame; 3. Drive motor; 31. Driving bevel gear; 32. Driven bevel gear; 4. Servo motor; 41. Rotating rod; 42. Fixed ring; 43. Stirring blade; 5. Heating layer; 51. Thermometer; 6. Liquid inlet pipe; 61. Discharge cylinder; 62. Valve; 7. Pressure gauge; 8. Observation window; 9. Chassis; 91. Support leg. Detailed Implementation

[0027] The present invention will now be described in further detail with reference to the accompanying drawings and embodiments. These drawings are simplified schematic diagrams, which are only used to illustrate the basic structure of the present invention in a schematic manner, and therefore only show the components related to the present invention.

[0028] like Figure 1 , Figure 2 and Figure 3 As shown, a resin raw material dispersion device for preparing resin-based carbon microspheres includes: a dispersion tank 1, a top cover 11 installed on the top of the dispersion tank 1, and a dispersion feeding mechanism installed on the top cover 11; the dispersion feeding mechanism includes: a feeding bottom cylinder 2 installed on the top cover 11, a feeding top cylinder 21 installed on the top of the feeding bottom cylinder 2, and a dispersion cylinder 22 inclinedly fixed to the bottom of the feeding bottom cylinder 2; an I-shaped ring 23 is fixed to the top of the feeding bottom cylinder 2, a connecting ring 24 is fixed to the bottom of the feeding top cylinder 21, an I-shaped groove 25 is opened on the inner side of the connecting ring 24, and the side of the I-shaped ring 23 is engaged with the inner side of the I-shaped groove 25; a support frame 26 is fixed to the top of the top cover 11, the side of the feeding top cylinder 21 is fixed to the inner side of the support frame 26, a driving component for driving the feeding bottom cylinder 2 to rotate is provided on the top of the top cover 11, and a stirring component for stirring and dispersing the resin raw material is provided inside the dispersion tank 1.

[0029] It should be noted that the side of the feed bottom cylinder 2 is rotatably connected to the inside of the top cover 11, and the interior of the feed bottom cylinder 2 is connected to the interior of the feed top cylinder 21 and the dispersion cylinder 22 respectively; the cross-sectional shape and size of the I-beam ring 23 and the I-beam groove 25 are the same; when the resin raw material is added to the raw material solution inside the dispersion tank 1, the position of the feed top cylinder 21 is supported and fixed by the support frame 26, and the top of the feed bottom cylinder 21 is connected to the bottom of the feed top cylinder 21 by the connecting ring 24 at the bottom. Since the I-beam ring 23 at the top of the feed bottom cylinder 2 is engaged in the I-beam groove 25 inside the connecting ring 24, the top of the feed bottom cylinder 2 and the bottom of the feed top cylinder 21 are connected while maintaining communication. The top feed cylinder 21 rotates relative to the top feed cylinder 21, allowing the resin raw material to be fed in through the top feed cylinder 21. With the cooperation of the drive component, the bottom feed cylinder 2 rotates on the top of the top cover 11. After the resin raw material enters the bottom feed cylinder 2 and the dispersion cylinder 22 in sequence, the dispersion cylinder 22 is tilted and fixed at the bottom of the bottom feed cylinder 2, allowing the resin raw material to be dispersed to different positions on the solution surface due to the rotation. This avoids the formation of agglomerates or precipitation in the solution when too much resin raw material is injected into the same position, thereby improving the utilization rate of the resin raw material and helping to improve the product quality of resin-based carbon microspheres.

[0030] like Figure 4 As shown, in some embodiments, the drive assembly includes: a drive motor 3 fixed to the top of the top cover 11, a drive bevel gear 31 fixed to the output end of the drive motor 3, and a driven bevel gear 32 fixed to the side of the feed bottom cylinder 2; the side of the drive bevel gear 31 meshes with the side of the driven bevel gear 32.

[0031] It should be noted that when the drive motor 3 is started, the active bevel gear 31 at the output end is driven to rotate. Through the meshing of the active bevel gear 31 and the driven bevel gear 32, the feed bottom cylinder 2 can be driven to rotate synchronously when the active bevel gear 31 rotates, thereby providing rotational power for the feed bottom cylinder 2.

[0032] like Figure 2 As shown, in some embodiments, the stirring assembly includes: a servo motor 4 installed at the bottom of the dispersion tank 1, a rotating rod 41 fixed to the output end of the servo motor 4 located inside the dispersion tank 1, and a plurality of fixing rings 42 fixed to the side of the rotating rod 41; a plurality of stirring blades 43 are fixed to the side of the fixing rings 42.

[0033] It should be noted that the side of the rotating rod 41 near the bottom is rotatably connected to the inside of the dispersion tank 1, and several stirring blades 43 are evenly distributed circumferentially on the side of the fixed ring 42. After the resin raw material and solution are added into the dispersion tank 1, the servo motor 4 is started, which drives the rotating rod 41 at the output end to rotate. This drives several stirring blades 43 on the side of the rotating rod 41 to rotate synchronously. Since several stirring blades 43 are evenly distributed circumferentially on the side of the fixed ring 42, the resin raw material and solution can be dispersed at multiple positions in the raw material, avoiding stratification during dispersion and thus improving the dispersion effect.

[0034] In some embodiments, a heating layer 5 is provided on the inner side of the dispersion tank 1, and a thermometer 51 for monitoring the internal temperature value of the dispersion tank 1 is installed on the side of the dispersion tank 1.

[0035] It should be noted that the heating layer 5 is heated by heat conduction or heat radiation. The heating layer 5 provides a suitable dispersion temperature, which helps to improve dispersion efficiency and the escape rate of bubbles in the solution, and reduces the generation of bubbles. The temperature gauge 51 facilitates the monitoring of the temperature inside the dispersion tank 1.

[0036] like Figure 1 As shown, in some embodiments, a liquid inlet pipe 6 is fixed to the top of the top cover 11, and the interior of the liquid inlet pipe 6 extends to the lower surface of the top cover 11; a discharge cylinder 61 is fixed to the bottom of the dispersion tank 1, and the interior of the discharge cylinder 61 extends to the interior of the dispersion tank 1; a valve 62 is installed on the side of the discharge cylinder 61; through the liquid inlet pipe 6, liquid raw materials can be added to the interior of the dispersion tank 1; after the resin raw materials are dispersed, the valve 62 is opened, and they can be discharged through the discharge cylinder 61.

[0037] In some embodiments, a pressure gauge 7 is installed on the side of the dispersion tank 1 to monitor the internal pressure value of the dispersion tank 1; the setting of the pressure gauge 7 facilitates the monitoring of the internal pressure condition of the dispersion tank 1.

[0038] In some embodiments, the side of the dispersion tank 1 is provided with an observation window 8 for observing the internal condition of the dispersion tank 1; the observation window 8 facilitates observation of the internal condition of the dispersion tank 1.

[0039] In some embodiments, a base plate 9 is provided at the bottom of the dispersion tank 1, and a plurality of support legs 91 are fixed at the top of the base plate 9. One side of the plurality of support legs 91 is fixed to the side of the dispersion tank 1. The base plate 9 and the plurality of support legs 91 can provide stable support for the dispersion tank 1.

[0040] In use, the liquid raw material is added to the dispersion tank 1 through the inlet pipe 6. Because the I-shaped ring 23 at the top of the feed bottom cylinder 2 is engaged in the I-shaped groove 25 inside the connecting ring 24, the top of the feed bottom cylinder 2 and the bottom of the feed top cylinder 21 remain connected while also allowing rotation relative to the feed top cylinder 21. The resin raw material is then fed into the feed top cylinder 21. Simultaneously, the drive motor 3 is started, driving the output end of the active bevel gear 31 to rotate. Through the meshing of the active bevel gear 31 and the driven bevel gear 32, the feed bottom cylinder 2 rotates on top of the top cover 11 as the active bevel gear 31 rotates. The resin raw material enters the feed bottom cylinder sequentially. After entering the interior of cylinder 2 and dispersion cylinder 22, since dispersion cylinder 22 is tilted and fixed at the bottom of feed cylinder 2, the resin raw material can be dispersed to different positions on the solution surface due to rotation. The heating layer 5 provides a suitable dispersion temperature. The servo motor 4 is started, which drives the rotating rod 41 at the output end to rotate. This drives the stirring blades 43 on the side of the rotating rod 41 to rotate synchronously. Since the stirring blades 43 are evenly distributed circumferentially on the side of the fixing rings 42, the resin raw material and solution can be dispersed at multiple positions in the raw material. After the resin raw material is dispersed, the valve 62 is opened, and it can be discharged through the discharge cylinder 61.

[0041] Based on the above description and the preferred embodiments of this utility model, it will be apparent to those skilled in the art that this utility model is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this utility model. Therefore, the embodiments should be considered exemplary and non-limiting in all respects. The scope of this utility model is defined by the appended claims rather than the foregoing description, and thus all variations falling within the meaning and scope of equivalents of the claims are intended to be included within this utility model. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0042] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A resin raw material dispersion device for preparing resin-based carbon microspheres, characterized in that, include: A dispersion tank (1), a top cover (11) mounted on the top of the dispersion tank (1), and a dispersion feeding mechanism mounted on the top cover (11); The dispersing feeding mechanism includes: a feeding bottom cylinder (2) disposed on the top cover (11), a feeding top cylinder (21) disposed on the top of the feeding bottom cylinder (2), and a dispersing cylinder (22) obliquely fixed to the bottom of the feeding bottom cylinder (2); an I-shaped ring (23) is fixed to the top of the feeding bottom cylinder (2), a connecting ring (24) is fixed to the bottom of the feeding top cylinder (21), an I-shaped groove (25) is opened on the inner side of the connecting ring (24), and the side of the I-shaped ring (23) is engaged with the inner side of the I-shaped groove (25); The top of the top cover (11) is fixed with a support frame (26), the side of the feed top cylinder (21) is fixed with the inner side of the support frame (26), the top of the top cover (11) is provided with a drive assembly for driving the feed bottom cylinder (2) to rotate, and the inside of the dispersion tank (1) is provided with a stirring assembly for stirring and dispersing the resin raw materials.

2. The resin raw material dispersion equipment for preparing resin-based carbon microspheres according to claim 1, characterized in that: The side of the feed bottom cylinder (2) is rotatably connected to the inside of the top cover (11), and the interior of the feed bottom cylinder (2) is connected to the interior of the feed top cylinder (21) and the dispersion cylinder (22) respectively; the cross-sectional shape and size of the I-shaped ring (23) and the I-shaped groove (25) are the same.

3. The resin raw material dispersion equipment for preparing resin-based carbon microspheres according to claim 1, characterized in that: The drive assembly includes: a drive motor (3) fixed to the top of the top cover (11), a drive bevel gear (31) fixed to the output end of the drive motor (3), and a driven bevel gear (32) fixed to the side of the feed bottom cylinder (2); the side of the drive bevel gear (31) meshes with the side of the driven bevel gear (32).

4. The resin raw material dispersion equipment for preparing resin-based carbon microspheres according to claim 1, characterized in that: The stirring assembly includes: a servo motor (4) installed at the bottom of the dispersion tank (1), a rotating rod (41) fixed at the output end of the servo motor (4) located inside the dispersion tank (1), and several fixing rings (42) fixed on the side of the rotating rod (41); several stirring blades (43) are fixed on the side of the fixing rings (42).

5. The resin raw material dispersion equipment for preparing resin-based carbon microspheres according to claim 4, characterized in that: The rotating rod (41) is rotatably connected to the inner side of the dispersion tank (1) near the bottom, and a number of stirring blades (43) are evenly distributed circumferentially on the side of the fixed ring (42).

6. The resin raw material dispersion equipment for preparing resin-based carbon microspheres according to claim 1, characterized in that: A heating layer (5) is provided on the inner side of the dispersion tank (1), and a thermometer (51) for monitoring the internal temperature value of the dispersion tank (1) is installed on the side of the dispersion tank (1).

7. The resin raw material dispersion equipment for preparing resin-based carbon microspheres according to claim 1, characterized in that: The top of the top cover (11) is fixed with an inlet pipe (6), and the inside of the inlet pipe (6) extends to the lower surface of the top cover (11); the bottom of the dispersion tank (1) is fixed with a discharge cylinder (61), and the inside of the discharge cylinder (61) extends to the inside of the dispersion tank (1); a valve (62) is installed on the side of the discharge cylinder (61).

8. The resin raw material dispersion equipment for preparing resin-based carbon microspheres according to claim 1, characterized in that: A pressure gauge (7) for monitoring the internal pressure value of the dispersion tank (1) is installed on the side of the dispersion tank (1).

9. The resin raw material dispersion equipment for preparing resin-based carbon microspheres according to claim 1, characterized in that: The dispersion tank (1) is provided with an observation window (8) on its side for observing the internal condition of the dispersion tank (1).

10. A resin raw material dispersion device for preparing resin-based carbon microspheres according to claim 1, characterized in that: The bottom of the dispersion tank (1) is provided with a chassis (9), and a plurality of support legs (91) are fixed on the top of the chassis (9). One side of the plurality of support legs (91) is fixed to the side of the dispersion tank (1).

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