Oscillator

By designing a clamping mechanism and a soundproof cover, the problems of high noise and poor stability of existing vibration devices have been solved, achieving low-noise and high-efficiency crushing operation.

CN223505380UActive Publication Date: 2025-11-04CENT & SOUTHERN CHINA MUNICIPAL ENG DESIGN & RES INST CO LTD
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Patent Information

Application Number
CN202422694975.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-06
Publication Date
2025-11-04
Estimated Expiration
2034-11-06

AI Technical Summary

Technical Problem

Existing oscillation devices suffer from large steel plate mass and high inertia, resulting in significant impact and noise at the end of the slide rail, which affects equipment stability and operating efficiency.

Method used

A clamping mechanism is used to clamp the crushing barrel, and a reciprocating drive component drives the crushing barrel to reciprocate, reducing the impact force at the end and reducing noise through a soundproof cover.

Benefits of technology

It effectively reduces noise generation, improves equipment stability and operating efficiency, and lowers manufacturing costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to an oscillator which comprises a rack and a crushing jig, and the rack is provided with a first surface; the crushing barrel is used for accommodating filter materials; the crushing jig comprises a reciprocating driving part and a clamping mechanism, the reciprocating driving part is arranged on the first surface and used for driving the clamping mechanism to reciprocate in the first direction, and the clamping mechanism is arranged at the output end of the reciprocating driving part and used for clamping the crushing barrel. The crushing barrel is clamped through the clamping mechanism, and during reciprocating motion, the reciprocating driving piece only drives the crushing barrel to do reciprocating motion, so that the mass is small, the tail end impact force is greatly reduced, and noise is reduced.
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Description

TECHNICAL FIELD

[0001] The utility model relates to filter material crushing technical field, concretely relates to a vibrating machine. BACKGROUND

[0002] The filter process occupies a crucial position in the water treatment industry. It is a key link in purifying water quality, and can efficiently remove suspended solids, colloids, bacteria, heavy metals and other impurities in water, thereby improving water quality.

[0003] As the most important material in the filter process, the quality and performance of filter material are directly related to the effect of water treatment and the safe operation of water plants and sewage plants. By detecting the filter material, its key indicators such as filtering performance, adsorption capacity and wear resistance can be evaluated, so that the most suitable filter material for specific water quality and treatment requirements can be selected to ensure that the water treatment effect meets the expectation.

[0004] One of the key indicators of filter material performance indicators is "crushing rate and wear rate", which is an important indicator for evaluating the quality and performance of filter material, representing the strength and wear resistance of filter material. Currently, the monitoring method of crushing rate and wear rate is as follows: a certain quality of filter material is loaded into a crushing barrel, and the filter material is vibrated on a vibrating device with a stroke of 140mm and a frequency of 150 times / min for 15min, and then the quality of the filter material after vibration and crushing is detected.

[0005] In related prior art, the vibrating device includes a steel plate, a slide rail and a reciprocating driving part, wherein the reciprocating driving part can be a pneumatic cylinder, a hydraulic cylinder or an electric cylinder, etc., and can also include a motor, a lead screw and a nut seat, one end of the lead screw is connected to the output end of the motor, the nut seat is threadedly connected with the lead screw, and the nut seat is fixed with the steel plate. During the crushing operation, the reciprocating driving part drives the steel plate to move back and forth along the slide rail, which can realize the crushing of filter material. However, due to the large mass and large inertia of the steel plate, the impact on the end of the slide rail is large when moving, which not only increases the wear degree of the slide rail, but also produces a large noise. UTILITY MODEL CONTENTS

[0006] Based on the above description, the utility model provides a vibrating machine, which aims to solve the problems of poor stability and large noise of the existing vibrating device.

[0007] The technical solution of the utility model to solve the above technical problem is as follows:

[0008] A vibrating machine, comprising:

[0009] A rack having a first surface;

[0010] The breaking jig comprises a reciprocating driving member and a clamping mechanism, the reciprocating driving member is arranged on the first surface, the reciprocating driving member is used for driving the clamping mechanism to reciprocate in a first direction, the clamping mechanism is arranged at an output end of the reciprocating driving member, and the clamping mechanism is used for clamping the breaking barrel.

[0011] On the basis of the above technical solutions, the utility model further can make improvement as follows.

[0012] Further, the first surface is provided with a display screen.

[0013] Further, the first surface is provided with a state lamp.

[0014] Further, the rack has a second surface opposite to the first surface, and a plurality of moving members and a plurality of bolt bases are arranged in an array on the second surface.

[0015] Further, the rack has two opposite side plates, and a heat dissipation window is formed in each side plate.

[0016] Further, the first surface is provided with a soundproof cover.

[0017] Further, the reciprocating driving member is a linear module.

[0018] Further, the clamping mechanism comprises a mounting plate and a first pressing assembly, the first pressing assembly is configured as a pair, the pair of first pressing assemblies are arranged on the mounting plate, the pair of first pressing assemblies are symmetrically arranged with a center line of the mounting plate in a second direction as a symmetric center line, the first pressing assembly comprises a first fixed plate and a pressing member, the first fixed plate has a working surface, a plurality of first limiting grooves are formed in the working surface, all the first limiting grooves are arranged at intervals in the second direction, an installation hole corresponding to an axis of each first limiting groove is formed in the mounting plate, the number of the pressing members is associated with the number of the first limiting grooves, and the pressing members are arranged one by one in the installation holes; wherein in the pair of first pressing assemblies, two first limiting grooves arranged in the first direction together serve as a clamping station, and two ends of the breaking barrel are correspondingly slid into the two first limiting grooves when the breaking barrel is assembled into the clamping station.

[0019] Further, the pressing member comprises a threaded sleeve and a bolt, one end of the threaded sleeve is inserted into the installation hole, and the bolt is threadedly connected with the threaded sleeve.

[0020] Further, the crushing jig comprises a second pressing assembly arranged between the pair of first pressing assemblies, the second pressing assembly comprises a second fixing plate, a limiting plate and a connecting piece, the second fixing plate is arranged on the mounting plate, the limiting plate is arranged on the second fixing plate, the second fixing plate is provided with a second limiting groove corresponding to each first limiting groove, the second fixing plate is provided with a containing groove and a first avoiding groove between each adjacent two first limiting grooves, the first avoiding groove is communicated with the containing groove, the limiting plate is provided with a third limiting groove corresponding to each second limiting groove, the limiting plate is provided with a second avoiding groove corresponding to each first avoiding groove, the connecting piece comprises a pin press block, a screw rod and a nut, the pin press block is arranged in the containing groove, one end of the screw rod is rotatably connected to the pin press block, and the nut is threadedly connected with the screw rod; wherein in the second pressing assembly and the pair of first pressing assemblies, the first limiting groove and the third limiting groove arranged in the first direction together serve as a clamping station, when the crushing barrel is assembled into the clamping station, the two ends of the crushing barrel are correspondingly slid into the first limiting groove and the third limiting groove.

[0021] Compared with the prior art, the technical scheme of the present application has the following beneficial technical effects:

[0022] (1) The crushing barrel is clamped by the clamping mechanism, and when reciprocating, the reciprocating driving piece only drives the crushing barrel to reciprocate, which not only has small mass, but also greatly reduces the end impact force and the generation of noise.

[0023] (2) The crushing barrel is clamped by the clamping mechanism, which not only has a simple structure, low manufacturing cost, and is convenient to operate, but also can improve the work efficiency.

[0024] (3) The second pressing assembly and the pair of first pressing assemblies can increase the clamping station, thereby improving the work efficiency. BRIEF DESCRIPTION OF DRAWINGS

[0025] Figure 1 It is a general assembly drawing of the oscillating machine provided in the embodiment of the present application;

[0026] Figure 2 It is a partial structure schematic view of the oscillating machine provided in the embodiment of the present application;

[0027] Figure 3 It is a structure schematic view of the crushing jig in the embodiment of the present application;

[0028] Figure 4 It is a structure schematic view of the clamping mechanism in the embodiment of the present application;

[0029] Figure 5 For Figure 4 Enlarged view of a portion A.

[0030] BRIEF DESCRIPTION OF DRAWINGS

[0031] 10, rack; 11, first surface; 111, display screen; 112, status light; 12, second surface; 121, moving piece; 122, bolt base; 13, side plate; 131, heat dissipation window; 14, soundproof cover;

[0032] 20, breaking jig; 21, reciprocating driving piece; 22, clamping mechanism; 221, mounting plate; 222, first pressing assembly; 2221, first fixed plate; 22211, working surface; 222111, first limiting groove; 2222, pressing piece; 22221, threaded sleeve; 22222, bolt; 223, second pressing assembly; 2231, second fixed plate; 22311, second limiting groove; 22312, first avoiding groove; 2232, limiting plate; 22321, third limiting groove; 22322, second avoiding groove; 2233, connecting piece; 22331, pin pressing block; 22332, screw rod; 22333, nut;

[0033] 30, breaking barrel. DETAILED DESCRIPTION

[0034] In order to facilitate the understanding of the present application, the present application will be described more fully below with reference to the accompanying drawings. The embodiments of the present application are shown in the drawings. However, the present application can be implemented in many different forms and is not limited to the embodiments described herein. Rather, the purpose of providing these embodiments is to make the disclosure of the present application more thorough and comprehensive.

[0035] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs. The terminology used in the description of the application herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the application.

[0036] It will be understood that the spatially relative terms "beneath", "below", "lower", "under", "above", "upper" and the like, can be used herein for ease of description to describe one element or feature's relationship to another element(s) or feature(s) as illustrated in the figures. It will be understood that the spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientations depicted in the figures. For example, if a device is inverted or rotated by 90 degrees, the descriptions of "below" or "under" or "beneath" an element or feature can be interpreted as "above" or "over" the element or feature. Likewise, if a device is inverted or rotated by 90 degrees, the descriptions of "above" or "over" an element or feature can be interpreted as "below" or "under" the element or feature. Therefore, the exemplary terms "below" and "above" can encompass both an orientation of above and below. For example, when a device is inverted, the descriptions of "below" or "under" or "beneath" an element or feature can be interpreted as "above" or "over" the element or feature. Likewise, when a device is inverted, the descriptions of "above" or "over" an element or feature can be interpreted as "below" or "under" the element or feature. Therefore, the exemplary terms "below" and "above" can encompass both an orientation of above and below. Furthermore, the device can be otherwise oriented (for example, rotated 90 degrees or at other orientations) and the spatial descriptions used herein interpreted accordingly.

[0037] As used herein, the singular form "a", "an" and "the" include plural references unless the context clearly dictates otherwise. As should also be apparent, the term "includes" or "comprising" or "has" or "containing" designates the presence of the stated feature, integer, step, operation, component, element, or combination, but do not preclude the presence or addition of one or more other features, integers, steps, operations, components, elements, or groups thereof.

[0038] Referring to Figures 1-2 The utility model provides a technical scheme: an oscillating machine, including frame 10 and broken tool 20, frame 10 has first surface 11, broken barrel 30 is used to accommodate filter material, broken tool 20 includes reciprocating drive 21 and clamping mechanism 22, reciprocating drive 21 is located on first surface 11, reciprocating drive 21 is used to drive clamping mechanism 22 reciprocating movement along first direction, clamping mechanism 22 is located at the output end of reciprocating drive 21, and clamping mechanism 22 is used to clamp broken barrel 30.

[0039] Exemplarily, reciprocating drive 21 can be linear module, can also be air cylinder, hydraulic cylinder or electric cylinder etc. When reciprocating drive 21 is air cylinder, hydraulic cylinder or electric cylinder, clamping mechanism 22 needs to be configured with roller etc. Clamping mechanism 22 can be two-way clamp etc.

[0040] In this embodiment, after clamping mechanism 22 clamps broken barrel 30, reciprocating drive 21 drives clamping mechanism 22 to reciprocate along first direction, so that the filter material of broken barrel 30 is oscillated, thereby the filter material of broken wear can be obtained. Compared with the prior art, the application clamps broken barrel 30 through clamping mechanism 22, and when reciprocating, reciprocating drive 21 only drives broken barrel 30 to reciprocate, not only small quality, but also greatly reduces the end impact force and reduces the generation of noise.

[0041] Referring to Figure 2As shown, in some embodiments, the first surface 11 is provided with a display screen 111.

[0042] Illustratively, the display screen 111 can be a touch screen or the like.

[0043] In this embodiment, the display screen 111 can display the working parameters of the shaker and the detection parameters of the broken and worn filter material, thereby facilitating the operator to perform corresponding processing.

[0044] Referring to Figure 2 As shown, in some embodiments, the first surface 11 is provided with a status light 112.

[0045] Illustratively, the status light 112 can be a three-color light or the like.

[0046] In this embodiment, the status light 112 can display the working status of the shaker, and timely prompt when the shaker fails, so as to facilitate the maintenance personnel to timely repair.

[0047] Referring to Figure 2 As shown, in some embodiments, the rack 10 has a second surface 12 opposite to the first surface 11, and the second surface 12 is provided with a plurality of moving parts 121 and a plurality of bolt bases 122 arranged in an array.

[0048] Illustratively, the moving part 121 can be a pulley or a universal wheel or the like.

[0049] In this embodiment, the moving part 121 can facilitate the movement of the rack 10; and when the rack 10 does not need to move, the bolt base 122 can not only be used to adjust the height of the rack 10 to ensure that the rack 10 is placed stably, but also can be used to support to prevent the rack 10 from moving.

[0050] Referring to Figure 2 As shown, in some embodiments, the rack 10 has two oppositely arranged side plates 13, and each side plate 13 is provided with a heat dissipation window 131.

[0051] In this embodiment, the heat dissipation window 131 can ensure the circulation of air in the rack 10, thereby achieving heat dissipation of the interior of the rack 10.

[0052] Referring to Figure 1 As shown, in some embodiments, the first surface 11 is provided with a soundproof cover 14.

[0053] In this embodiment, when the filter material is shaken, the crushing barrel 30 and the crushing jig 20 are covered by the soundproof cover 14, which can effectively isolate the noise of the shaking and prevent the noise from spreading.

[0054] Referring to Figures 2-4As shown, in some embodiments, the clamping mechanism 22 includes a mounting plate 221 and a first clamping assembly 222. The first clamping assemblies 222 are configured as a pair, each of which is disposed on the mounting plate 221. The pair of first clamping assemblies 222 are symmetrically arranged about the center line of the mounting plate 221 in the second direction. The first clamping assembly 222 includes a first fixing plate 2221 and a clamping member 2222. The first fixing plate 2221 has a working surface 22211, on which a plurality of first limiting grooves 222111 are formed. A limiting groove 222111 is spaced apart along the second direction. The mounting plate 221 has mounting holes corresponding to the axis of each first limiting groove 222111. The number of clamping members 2222 is related to the number of first limiting grooves 222111. The clamping members 2222 are correspondingly set in the mounting holes. In a pair of first clamping components 222, each pair of first limiting grooves 222111 arranged along the first direction serves as a clamping station. When the crushing barrel 30 is assembled into the clamping station, both ends of the crushing barrel 30 slide into the two first limiting grooves 222111 correspondingly.

[0055] In this embodiment, after the two ends of the crushing barrel 30 are inserted into the two first limiting grooves 222111 one by one, the two ends of the crushing barrel 30 are pressed together by the clamping members 2222 one by one, thereby fixing the crushing barrel 30.

[0056] Reference Figures 2-4 As shown, in some embodiments, the clamping member 2222 includes a threaded sleeve 22221 and a bolt 22222, one end of the threaded sleeve 22221 is inserted into the mounting hole, and the bolt 22222 is threadedly connected to the threaded sleeve 22221.

[0057] For example, the threaded sleeve 22221 and the mounting hole can be a transition fit or an interference fit, etc.

[0058] In this embodiment, the crushing barrel 30 can be pressed or moved away by screwing in or out the bolt 22222.

[0059] In other embodiments, the clamping member 2222 may include a connecting sleeve, a pull rod, and an elastic member. One end of the connecting sleeve is inserted into a mounting hole, and one end of the pull rod is inserted into the connecting sleeve. The inner cavity of the connecting sleeve and the pull rod are both constructed in a stepped shape. The elastic member is disposed between the connecting sleeve and the pull rod. One end of the elastic member abuts against the flange of the pull rod, and the other end of the elastic member abuts against the wall surface of the inner cavity of the connecting sleeve relative to the flange of the pull rod.

[0060] For example, the elastic element can be a spring or an elastic rubber ring, etc.

[0061] In this embodiment, when assembling the crushing barrel 30, the elastic member is deformed by pulling the pull rod, and the pull rod is retracted into the connecting sleeve. After one end of the crushing barrel 30 is slid into the first limiting groove 222111, the pull rod is loosened to drive the pull rod to return, so that the crushing barrel 30 can be pressed tightly by the end of the pull rod close to the crushing barrel 30.

[0062] Referring to Figures 3-5 As shown in FIG. 11, in some embodiments, the crushing jig 20 includes a second pressing assembly 223 arranged between the pair of first pressing assemblies 222. The second pressing assembly 223 includes a second fixed plate 2231, a limiting plate 2232, and a connecting piece 2233. The second fixed plate 2231 is arranged on the mounting plate 221. The limiting plate 2232 is arranged on the second fixed plate 2231. The second fixed plate 2231 is provided with a second limiting groove 22311 corresponding to each first limiting groove 222111. The second fixed plate 2231 is provided with a receiving groove and a first avoiding groove 22312 between each adjacent two first limiting grooves 222111. The first avoiding groove 22312 is in communication with the receiving groove. The limiting plate 2232 is provided with a third limiting groove 22321 corresponding to each second limiting groove 22311. The limiting plate 2232 is provided with a second avoiding groove 22322 corresponding to each first avoiding groove 22312. The connecting piece 2233 includes a pin press block 22331, a screw rod 22332, and a nut 22333. The pin press block 22331 is arranged in the receiving groove. One end of the screw rod 22332 is rotatably connected to the pin press block 22331. The nut 22333 is threadedly connected with the screw rod 22332. In the second pressing assembly 223 and the pair of first pressing assemblies 222, each first limiting groove 222111 and third limiting groove 22321 arranged in the first direction together serve as a clamping station. When the crushing barrel 30 is assembled into the clamping station, the two ends of the crushing barrel 30 are correspondingly slid into the first limiting groove 222111 and the third limiting groove 22321.

[0063] In this embodiment, the second pressing assembly 223 and the pair of first pressing assemblies 222 work together to increase the clamping station. When one end of the crushing barrel 30 is slid into the third limiting groove 22321, the limiting plate 2232 is placed on the second fixed plate 2231. Then, the screw rod 22332 is rotated into the first avoiding groove 22312 and the second avoiding groove 22322. By tightening the nut 22333, the nut 22333 generates resistance with the second fixed plate 2231, thereby fixing the limiting plate 2232 and the second fixed plate 2231, and the second fixed plate 2231 and the limiting plate 2232 can clamp one end of the crushing barrel 30.

[0064] The above merely is the preferred embodiment of the present application, and does not limit the present application, and any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. A vibrator, characterized in that, include: The frame (10) has a first surface (11); The crushing fixture (20) includes a reciprocating drive (21) and a clamping mechanism (22). The reciprocating drive (21) is disposed on the first surface (11). The reciprocating drive (21) is used to drive the clamping mechanism (22) to reciprocate along a first direction. The clamping mechanism (22) is disposed at the output end of the reciprocating drive (21). The clamping mechanism (22) is used to clamp the crushing barrel (30).

2. The oscillator according to claim 1, characterized in that, The first surface (11) is provided with a display screen (111).

3. The oscillator according to claim 1, characterized in that, A status light (112) is provided on the first surface (11).

4. The oscillator according to claim 1, characterized in that, The frame (10) has a second surface (12) disposed opposite to the first surface (11), and the second surface (12) is provided with a plurality of movable parts (121) and a plurality of bolt bases (122) arranged in an array.

5. The oscillator according to claim 1, characterized in that, The frame (10) has two oppositely arranged side plates (13), each of which has a heat dissipation window (131).

6. The oscillator according to claim 1, characterized in that, A soundproof cover (14) is provided on the first surface (11).

7. The oscillator according to claim 1, characterized in that, The reciprocating drive (21) is a linear module.

8. The oscillator according to any one of claims 1 to 7, characterized in that, The clamping mechanism (22) includes a mounting plate (221) and a first clamping assembly (222). The first clamping assemblies (222) are configured as a pair, and each pair of first clamping assemblies (222) is disposed on the mounting plate (221). The pair of first clamping assemblies (222) are symmetrically arranged with the center line of the mounting plate (221) in the second direction as the center line of symmetry. The first clamping assembly (222) includes a first fixing plate (2221) and a clamping member (2222). The first fixing plate (2221) has a working surface (22211), and a plurality of first limiting grooves (222111) are provided on the working surface (22211). All the first limiting grooves ( 222111) are spaced apart along the second direction. The mounting plate (221) has mounting holes at the center of each first limiting groove (222111). The number of clamping members (2222) is related to the number of first limiting grooves (222111). The clamping members (2222) are arranged one-to-one in the mounting holes. In a pair of first clamping components (222), each pair of first limiting grooves (222111) arranged along the first direction serves as a clamping station. When the crushing barrel (30) is assembled into the clamping station, the two ends of the crushing barrel (30) slide into the two first limiting grooves (222111) one-to-one.

9. The oscillator according to claim 8, characterized in that, The clamping component (2222) includes a threaded sleeve (22221) and a bolt (22222). One end of the threaded sleeve (22221) is inserted into the mounting hole, and the bolt (22222) is threadedly connected to the threaded sleeve (22221).

10. The oscillator according to claim 9, characterized in that, The crushing fixture (20) includes a second clamping assembly (223), which is disposed between a pair of first clamping assemblies (222). The second clamping assembly (223) includes a second fixing plate (2231), a limiting plate (2232), and a connecting member (2233). The second fixing plate (2231) is disposed on the mounting plate (221), and the limiting plate (2232) is disposed on the second fixing plate (2231). The plate (2231) has a second limiting groove (22311) corresponding to each of the first limiting grooves (222111). The second fixing plate (2231) has a receiving groove and a first clearance groove (22312) between every two adjacent first limiting grooves (222111). The first clearance groove (22312) communicates with the receiving groove. The limiting plate (2232) has a third limiting groove (22321) corresponding to each of the second limiting grooves (22311). The limiting plate (2232) has a second clearance groove (22322) corresponding to each of the first clearance grooves (22312). The connecting member (2233) includes a pin block (22331), a screw (22332), and a nut (22333). The pin block (22331) is disposed in the receiving groove. One end of the screw (22332) is rotatably connected to the pin block (22331). The nut (22333) is connected to the screw (22331). 32) Threaded connection; wherein in the second clamping assembly (223) and a pair of first clamping assemblies (222), each of the first limiting grooves (222111) and the third limiting grooves (22321) arranged along the first direction together serve as a clamping station, and when the crushing barrel (30) is assembled to the clamping station, the two ends of the crushing barrel (30) slide into the first limiting groove (222111) and the third limiting groove (22321) in a corresponding manner.