Screening structure of large crushing and vibrating screen

By dividing the screen plate of a large crushing vibrating screen into multiple pieces and securing them with screws on the screen plate frame, combined with the design of the grouting strip and the operating platform, the problem of difficult maintenance of the screen plate of a large crushing vibrating screen is solved, and safe and efficient maintenance and replacement are achieved.

CN223505652UActive Publication Date: 2025-11-04YIMEN COPPER CO LTD
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Patent Information

Application Number
CN202423173549.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-23
Publication Date
2025-11-04
Estimated Expiration
2034-12-23

AI Technical Summary

Technical Problem

The screen plates of large crushing vibrating screens are easily damaged during use, making maintenance difficult and costly. They are also inconvenient to hoist, affecting production efficiency and safety.

Method used

The entire screen plate is divided into multiple pieces, and screws are laid on the screen plate frame to secure it. The gaps are filled with sealant strips, and the dust cover is modified to add an operating platform, which facilitates the replacement and maintenance of the screen plate.

Benefits of technology

This avoids hoisting risks, reduces labor costs and material waste, and improves maintenance efficiency and safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The screening structure of the large crushing vibrating screen comprises a screen plate frame and a dust cover, and the screen plate frame is covered with the dust cover; the height of the dustproof cover is set to be at least capable of passing through the sieve plate, an opening and closing door is arranged on one side of the dustproof cover according to the width of the sieve plate, and an operation platform is arranged on the dustproof cover at the bottom of the opening and closing door; the sieve plate frame is fixedly arranged on the inner side of the sieve plate frame, the sieve plates are fixedly arranged on the sieve plate frame through screws, and the gap filling strips are embedded in gaps between the sieve plates; the hoisting risk can be avoided, and meanwhile the labor cost is saved.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of vibrating screening equipment, in particular to a screening structure of a large-scale crushing vibrating screen. BACKGROUND

[0002] The screen plate of the large-scale crushing vibrating screen is prone to damage during use and needs to be repaired or replaced from time to time. However, the existing vibrating screen repair has no operation platform, which has great safety hazards. The main performance is that hoisting is not convenient, and the repair time of the screen plate is long (more than 8 hours is needed for each repair), which affects the long-period operation of the slag selection production. The replacement of the vibrating screen screen plate (1800mmX1250mm) is time-consuming and high in cost (the entire screen plate needs to be replaced if any point of the screen plate is damaged), and a large number of personnel are needed to participate in the repair (5 repair workers are needed to cooperate with the replacement), which increases the labor cost. CONTENT OF THE UTILITY MODEL

[0003] To solve or partially solve the problems in the related art, the present application provides a screening structure of a large-scale crushing vibrating screen, which can avoid hoisting risks and save labor costs.

[0004] The present application discloses a screening structure of a large-scale crushing vibrating screen, which comprises a screen plate frame and a dust cover, the dust cover is arranged on the screen plate frame, and further comprises:

[0005] A screen plate frame is formed by welding a horizontal beam and a vertical beam;

[0006] A screen plate is provided with a screen mesh frame around, a screen mesh is embedded in the screen plate frame, screw holes are arranged at four corners of the screen plate frame, a reinforcing beam is arranged at one side of the bottom of the screen plate; and

[0007] A filling strip is composed of at least three abutting metal strips;

[0008] The height of the dust cover is set to be at least the width of the screen plate, one side of the dust cover is provided with a hinged door, an operation platform is arranged on the bottom of the hinged door, the screen plate frame is fixedly arranged on the inner side of the screen plate frame, the screen plate is provided in multiple pieces and is fixedly arranged on the screen plate frame by screws, and the filling strip is embedded in the gap between the screen plates.

[0009] Optionally, the horizontal beam is provided in three pieces and is welded to the two side walls and the middle position of the screen plate frame, the vertical beam is provided in four pieces, two of which are welded to the two side walls of the screen plate frame and the horizontal beam and the middle horizontal beam between the side walls of the screen plate frame, and the other two vertical beams are welded to the horizontal beam and the middle horizontal beam between the side walls of the screen plate frame.

[0010] Optionally, the sieve plates are arranged on the sieve plate frame in six pieces on both sides of the sieve plate frame.

[0011] Optionally, the filler strips are arranged in the length direction of the sieve plate frame, and at least one of the filler strips is arranged across two sieve plates.

[0012] Optionally, a screw hole is arranged in the middle of each filler strip, and the filler strip is fastened to the cross beam by a screw.

[0013] Optionally, the filler strips are marked as front filler strips and rear filler strips according to the order of the sieve plate in and out, and a pry hole is arranged between the front filler strips and the rear filler strips.

[0014] The technical scheme provided in the application can have the following beneficial effects.

[0015] The original whole sieve plate is divided into six pieces, and is arranged on a specific sieve plate frame in the form of a floor and fastened by a screw, and then a filler strip is used to fill the gap. At the same time, the dust cover is modified, the height of the dust cover is set to be at least the width of 1.5 sieve plates, one side of the dust cover is provided with a hinged door, and an operation platform is arranged on the bottom of the dust cover. In this way, during use, the original whole sieve plate that needs to be hoisted is divided into six pieces, and the replacement worker can directly hold the sieve plate and enter the sieve plate frame through the operation platform from the hinged door to perform replacement work, without the need for hoisting, thereby avoiding the risk of hoisting. Moreover, in the whole sieve plate, the wear of the sieve plate at different positions is different, and when wear or damage occurs, only one worker is needed to replace the worn or damaged sieve plate, thereby saving sieve plate materials and labor costs.

[0016] It should be understood that the above general description and the following detailed description are only exemplary and explanatory, and cannot limit the application. BRIEF DESCRIPTION OF DRAWINGS

[0017] The above and other objects, features and advantages of the present application will become more apparent from the following detailed description when taken in conjunction with the accompanying drawings in which like reference characters refer to like parts throughout the several views, and in which:

[0018] Figure 1 is a structural schematic diagram of an embodiment of the application;

[0019] Figure 2 is a top view of an embodiment of the application;

[0020] Figure 3 is a structural schematic diagram of a sieve plate frame according to an embodiment of the application;

[0021] Figure 4 is a structural schematic diagram of a screen plate shown in an embodiment of the present application;

[0022] Figure 5 is a connection structure schematic diagram of a filling strip shown in an embodiment of the present application;

[0023] Reference signs:

[0024] 1, screen plate frame; 2, screen plate support; 21, cross beam; 22, vertical beam; 3, dust cover; 31, opening and closing door; 32, operation platform; 4, screen plate; 41, screen mesh frame; 42, screen mesh; 43, reinforcing beam; 44, screw hole; 5, filling strip; 51, front filling strip; 52, rear filling strip; 53, pry hole. DETAILED DESCRIPTION

[0025] Embodiments of the present application will be described in more detail by referring to the attached drawings. Although embodiments of the present application are shown in the drawings, it should be understood that the present application can be implemented in various forms and should not be limited by the embodiments described herein. On the contrary, these embodiments are provided in order to make the present application more thorough and complete, and to fully convey the scope of the present application to those skilled in the art.

[0026] It should be understood that although the terms "first", "second", "third", etc. are used to describe various information in the present application, these information should not be limited to these terms. These terms are only used to distinguish the same type of information from each other. For example, the first information can also be referred to as the second information, and similarly, the second information can also be referred to as the first information without departing from the scope of the present application. Therefore, the features defined as "first", "second" can explicitly or implicitly include one or more of the features. In the description of the present application, the meaning of "a plurality of" is two or more, unless otherwise specifically limited.

[0027] In the description of the present application, it should be understood that the orientations or positional relationships indicated by the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application.

[0028] Unless otherwise defined, the terms "mounting", "connected", "connecting", "fixed", and the like are to be construed as broad terms, for example, can be fixed connection, can also be detachable connection, or integral; can be mechanical connection, can also be electrical connection; can be direct connection, can also be indirect connection through an intermediate medium, can be internal communication of two elements or interaction relationship between two elements. The specific meaning of the above terms in the present application can be understood according to the specific circumstances by those skilled in the art.

[0029] In view of the above problems, the screening structure of the large crushing vibrating screen provided by the embodiments of the present application is described in detail below in combination with the drawings.

[0030] As shown in Figure 1 , Figure 2 and Figure 3 , the screening structure of the large crushing vibrating screen comprises a screen plate frame 1 and a dust cover 3, and the dust cover 3 is arranged on the screen plate frame 1. In the present application, the large crushing vibrating screen generally refers to a vibrating screen with a screen plate of 1800mmX1250mm or above. The screen plate of these vibrating screens is integrally arranged, thus the technical problems proposed in the background art appear. The present application is improved in view of this. Specifically, the present application further comprises a screen plate frame 2, a screen plate 4, and a caulking strip 5. The caulking strip 5 is composed of at least three abutting metal strips, and is used to fill the gap between the screen plates 4.

[0031] Different from the existing whole screen plate 4, in order to avoid hoisting the screen plate 4, the height of the dust cover 3 is set to be at least the width of 1.5 screen plates 4 to facilitate the turning direction of the screen plate 4 in the dust cover 3. One side of the dust cover 3 is provided with a hinge-mounted opening and closing door 31, and the screen plate 4 enters the screen plate frame 1 from the opening and closing door 31 for installation or replacement operation. The bottom of the opening and closing door 31 is provided with an operation platform 32 on the dust cover 3 for workers to work on during maintenance or installation. The screen plate frame 2 is fixedly arranged on the inner side of the screen plate frame 1, the screen plate 4 is arranged in multiple pieces and fixedly arranged on the screen plate frame 2 by screws, and the caulking strip 5 is embedded in the gap between the screen plates 4.

[0032] Specifically, the present application improves the 1800mmX1250mm screen plate, which is divided into six screen plates 4. Each screen plate 4 is provided with a plurality of holes 41, and the caulking strip 5 is embedded in the gap between the screen plates 4. Figure 4The screen plate 4 is designed to be 600mm x 600mm x 30mm in size. The screen plate 4 is surrounded by a screen frame 41 for easy placement on the screen plate frame 2. The screen frame 41 is embedded with a screen 42. The four corners of the screen frame 41 are provided with screw holes 44 for easy screw fastening to the screen plate frame 2. A reinforcing beam 43 is provided on one side of the bottom of the screen plate 4 to increase the support strength during the laying process. The reinforcing beam 43 is designed in a grid shape and is located in the center.

[0033] In order to use the sieve plate 4, the sieve plate frame 2 of this application is used to place the sieve plate 4, such as Figure 3 As shown, the sieve frame 2 is welded and fixed by crossbeams 21 and vertical beams 22 to facilitate the placement of the sieve plate 4. Three crossbeams 21 are provided, welded to the two side walls and the middle position of the sieve frame 1 respectively; four vertical beams 22 are provided, two of which are welded to the two side walls of the sieve frame 1 and simultaneously welded between the crossbeams 21 and the middle crossbeam 21 on the side walls of the sieve frame 1, and the other two vertical beams 22 are welded between the crossbeams 21 and the middle crossbeam 21 on the side walls of the sieve frame 1. Figure 2 As shown, six sieve plates 4 are arranged on the sieve plate frame 2 along both sides of the sieve plate frame 1. Sealing strips 5 are positioned along the length of the sieve plate frame 1, with one sealing strip 5 spanning between two sieve plates 4. This ensures that when replacing a sieve plate 4, prying up any single sealing strip 5 guarantees that at least half of the sieve plate 4 remains restrained. Only when the sealing strip 5 at the desired location is pried up can the corresponding sieve plate 4 be easily disassembled and reassembled, while the steps of adjacent sieve plates 4 remain unobstructed.

[0034] This application divides the original single screen plate into six pieces, which are then laid on a specific screen plate frame 2 in a floor-like manner and secured with screws. Gaps are then filled with sealant strips 5. Simultaneously, to facilitate access of the screen plates 4 into the screen plate frame 1, the dust cover 3 is modified. The height of the dust cover 3 is set to allow passage of at least 1.5 times the width of the screen plates 4. An opening door 31 is provided on one side of the dust cover 3, and an operating platform 32 is provided on the bottom of the dust cover 3. Thus, during use, the screen plate, which previously required hoisting as a whole, is divided into six pieces. Maintenance and replacement personnel can directly hold the screen plates 4 and enter the screen plate frame 1 for replacement work, eliminating the need for hoisting and avoiding hoisting risks. Furthermore, the wear and tear on the screen plates 4 varies at different locations. When wear or damage occurs, only a single worker needs to replace the worn or damaged screen plate 4, saving both material and labor costs.

[0035] In one embodiment, to facilitate the fastening of the sealant strip 5, each sealant strip 5 is provided with a screw hole in the middle and is fastened to the crossbeam 21 by screws.

[0036] In one embodiment, such as Figure 5 As shown, after the screen plate 4 and the gap-filling strip 5 are installed and fastened on the screen plate 4, the gaps are filled by the gap-filling strip 5, and it vibrates during equipment operation. Therefore, it is inconvenient to pry out a single screen plate 4 when replacing it individually. Thus, this application sets four gap-filling strips 5, one of which must span between two screen plates 4. Furthermore, the gap-filling strips 5 are marked as front gap-filling strip 51 and rear gap-filling strip 52 according to the screening infeed / outfeed sequence. A pry hole 53 is constructed between the front gap-filling strip 51 and the rear gap-filling strip 52. In this way, because the gap-filling strip 5 is relatively small, it is easier to pry it open through the pry hole 53. Opening the gap-filling strip 5 reveals a gap groove, through which the screen plate 4 can be easily pried up.

[0037] Finally, it should be noted that in this document, relationships such as "first" and "second" are used merely to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "include," "contain," or any other variations are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus.

[0038] The units described as separate components may or may not be physically separate. The components shown as units may or may not be physical units; that is, they may be located in one place or distributed across multiple network units. Some or all of the units can be selected to achieve the purpose of this embodiment according to actual needs.

[0039] The various embodiments of this application have been described above. These descriptions are exemplary and not exhaustive, nor are they limited to the disclosed embodiments. Many modifications and variations will be apparent to those skilled in the art without departing from the scope and spirit of the described embodiments. The terminology used herein is chosen to best explain the principles, practical application, or improvement of the technology in the market, or to enable others skilled in the art to understand the embodiments disclosed herein.

Claims

1. A screening structure of a large crushing vibrating screen, comprising a screen deck frame (1) and a dust cover (3) which is arranged on the screen deck frame (1); characterized in that, Also include: The screen plate frame (2) is welded and fixed by cross beam (21) and vertical beam (22); and The screen plate (4) is constructed with screen frame (41) around, screen frame (1) is embedded with screen (42), screen frame (1) is provided with screw hole (44) in four corners, and the bottom side of screen plate (4) is provided with reinforcing beam (43); and The caulking strip (5) is composed of at least three abutting metal strips; Wherein, the height of the dust cover (3) is set to be at least through 1.5 block screen plate (4) width, one side of the dust cover (3) is provided with opening and closing door (31), the bottom of the opening and closing door (31) is provided with operation platform (32) on the dust cover (3); the screen plate frame (2) is fixedly arranged on the inner side of the screen plate frame (1), the screen plate (4) is arranged as multiple and fixedly arranged on the screen plate frame (2) by screws, and the caulking strip (5) is embedded in the gap between the screen plate (4).

2. The screening structure of a large crushing vibrating screen according to claim 1, characterized in that: The cross beam (21) is arranged as three, which are welded on both side walls and middle position of the screen plate frame (1); the vertical beam (22) is arranged as four, two of which are welded on both side walls of the screen plate frame (1) and the side walls of the screen plate frame (1) between the cross beam (21) and the middle cross beam (21), and the other two vertical beams (22) are welded between the cross beam (21) and the middle cross beam (21) of the side walls of the screen plate frame (1).

3. A screening structure for a large crushing shaker according to claim 2, characterized in that: The screen plate (4) is arranged as six, which are arranged on the screen plate frame (2) by the two sides of the screen plate frame (1).

4. A screening structure for a large crushing shaker according to claim 3, characterized in that: The caulking strip (5) is arranged in the length direction of the screen plate frame (1), and one of the caulking strips (5) is arranged across two screen plates (4).

5. A screening structure for a large crushing shaker according to claim 4, characterized in that: The middle of each caulking strip (5) is provided with screw hole and fastened on the cross beam (21) by screw.

6. The screening structure of a large crushing vibrating screen according to claim 1, characterized in that: The caulking strip (5) is marked as front caulking strip (51) and rear caulking strip (52) according to the order of screening in and out, and pry hole (53) is constructed between the front caulking strip (51) and the rear caulking strip (52).