Full-automatic characteristic detection equipment

Abstract

The utility model discloses full-automatic characteristic detection equipment, which relates to the technical field of detection equipment and comprises a stand, a feeding belt line is fixedly mounted on the left side of the upper surface of the stand, a defective product discharge line is fixedly mounted on the right side of the upper surface of the stand, and a front end detection conveying part is fixedly mounted on the upper surface of the stand and the front side of the feeding belt line. A front end detection part is fixedly installed on the upper surface of the stand and the rear side of the feeding belt line, a 90-degree turnover mechanism is fixedly installed between the feeding belt line and the defective product arranging line, a rear end detection carrying part is fixedly installed on the upper surface of the stand and the front side of the defective product arranging line, and a rear station detection part is fixedly installed on the upper surface of the stand and the rear side of the defective product arranging line. A product carrying part is arranged above the right side of the defective product arranging line, and instrument placing platforms are fixedly installed on the upper surface of the stand and the rear side of the front end detection part. The full-automatic characteristic detection equipment and method have the advantages of being efficient, automatic, accurate, flexible, economical and the like.

Description

Technical Field

[0001] This utility model relates to the field of testing equipment technology, specifically to a fully automatic characteristic testing device. Background Technology

[0002] In industrial production and scientific research, characteristic inspection is a crucial task used to assess product quality, ensure production process stability, and study object properties. Traditional characteristic inspection typically requires manual operation and complex equipment, resulting in low efficiency, high cost, and susceptibility to subjective factors. With the development of artificial intelligence and automation technologies, fully automated characteristic inspection equipment has gradually become one of the key technologies for solving these problems. Utilizing computer vision, machine learning, and sensor technology, fully automated characteristic inspection equipment can achieve rapid and accurate detection of target characteristics, significantly improving inspection efficiency and accuracy. This equipment can be widely applied in quality control on industrial production lines, medical diagnosis, environmental monitoring, and other fields, playing a significant role in improving product quality, reducing production costs, and promoting scientific research.

[0003] However, existing fully automated characteristic inspection equipment still has limitations in some aspects, such as limited ability to detect complex characteristics and insufficient adaptability. Therefore, further research and improvement of fully automated characteristic inspection equipment are needed to meet the characteristic inspection needs of different fields and improve the intelligence, adaptability, and reliability of the equipment. To address the above problems, a fully automated characteristic inspection device is proposed. Utility Model Content

[0004] To address the aforementioned technical problems, a fully automated characteristic testing device is provided, which solves the limitations of existing fully automated characteristic testing devices in some aspects, such as limited ability to detect complex characteristics and insufficient adaptability.

[0005] To achieve the above objectives, the technical solution adopted by this utility model is as follows: a fully automatic characteristic testing device, including a frame, an infeed conveyor belt fixedly installed on the left side of the upper surface of the frame, a defective product discharge line fixedly installed on the right side of the upper surface of the frame, a front-end detection and conveying unit fixedly installed on the upper surface of the frame and the front side of the infeed conveyor belt, a front-end detection unit fixedly installed on the upper surface of the frame and the rear side of the infeed conveyor belt, a 90° flipping mechanism fixedly installed between the infeed conveyor belt and the defective product discharge line, a rear-end detection and conveying unit fixedly installed on the upper surface of the frame and the front side of the defective product discharge line, a rear-station detection unit fixedly installed on the upper surface of the frame and the rear side of the defective product discharge line, a product conveying unit provided above the right side of the defective product discharge line, and an instrument placement platform fixedly installed on the upper surface of the frame and the rear side of the front-end detection unit.

[0006] Preferably, the feed conveyor belt includes a first support base and a first support rod. A conveyor belt is fixedly installed on the first support base, and a first fixing plate is fixedly installed on the upper end of the first support rod. Two sets of limiting cylinders are fixedly installed on the rear side of the upper surface of the first fixing plate. The output ends of the two sets of limiting cylinders are fixedly connected to limiting rods, and the limiting rods are located on the upper right side of the conveyor belt.

[0007] Preferably, the front-end detection and conveying unit includes a second support base, on the upper end of which a first linear module is fixedly installed. A first push cylinder is fixedly installed at the output end of the first linear module. A first mounting plate is fixedly connected to the output end of the first push cylinder. A first clamping plate is fixedly connected to the upper surface of the first mounting plate.

[0008] Preferably, the front-end detection unit includes four second support rods, a second fixing plate is fixedly installed on the upper end of the four second support rods, a first fixing frame is fixedly installed on the upper end of the second fixing plate, a first detection cylinder is fixedly installed on the top of the first fixing frame, a push plate is fixedly connected to the output end of the first detection cylinder, and six sets of detection claws are fixedly installed on the front side of the push plate.

[0009] Preferably, the 90° flipping mechanism includes a fixed base, which is fixedly installed on the upper surface of the platform by screws. A second linear module is fixedly installed at the front right side of the fixed base, and a flipping robotic arm is fixedly installed at the output end of the second linear module.

[0010] Preferably, the rear-station detection unit includes a mounting base plate, with a third support rod fixedly connected to each of the four corners of the upper surface of the mounting base plate. A second fixing frame is fixedly connected to the upper end of each third support rod, and three sets of second detection cylinders are fixedly installed on the front side of the upper end of the second fixing frame. A detection pressure plate is fixedly connected to the output end of each of the three sets of second detection cylinders.

[0011] Preferably, the rear-end detection and conveying unit includes a third support base, a third linear module is fixedly installed on the upper end of the third support base, a second mounting plate is fixedly connected to the output end of the third linear module, a second push cylinder is fixedly installed on the upper end of the second mounting plate, and a second clamping plate is fixedly connected to the output end of the second push cylinder.

[0012] Compared with the prior art, the advantages of this utility model are:

[0013] 1. High efficiency: This invention uses advanced computer vision and machine learning technologies, which can achieve rapid and accurate detection of target characteristics, greatly improving detection efficiency.

[0014] 2. Automation: The characteristic detection equipment of the present invention can achieve fully automatic operation without manual intervention, which reduces labor costs and improves production efficiency.

[0015] 3. Accuracy: Through precise data processing and feature recognition algorithms, this invention can accurately detect and analyze target features, thereby improving the accuracy and reliability of detection.

[0016] 4. Flexibility: The characteristic testing equipment of the present invention has a certain degree of flexibility and versatility, and can adapt to different types of characteristic testing needs, with good adaptability and scalability.

[0017] 5. Economic efficiency: Compared with traditional characteristic detection methods, this invention can reduce detection costs and improve equipment utilization and economic benefits.

[0018] 6. It can meet the needs of different fields for characteristic testing and has broad application prospects and market potential. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the structure of this utility model;

[0020] Figure 2 This is a schematic diagram of the feed conveyor belt structure in this utility model;

[0021] Figure 3 This is a schematic diagram of the front-end detection and conveying unit in this utility model;

[0022] Figure 4 This is a schematic diagram of the front-end detection unit structure in this utility model;

[0023] Figure 5 This is a schematic diagram of the 90° flipping mechanism in this utility model;

[0024] Figure 6 This is a schematic diagram of the post-station inspection unit in this utility model;

[0025] Figure 7 This is a schematic diagram of the back-end detection and conveying unit in this utility model;

[0026] Figure 8 for Figure 1 A magnified view of a portion of point A in the middle.

[0027] The numbers on the map are:

[0028] 1. Stand; 2. Instrument placement platform;

[0029] 3. Feed conveyor belt; 301. First support base; 302. Conveyor belt; 303. First support rod; 304. First fixing plate; 305. Limit cylinder; 306. Limit rod;

[0030] 4. Front-end inspection and conveying unit; 401. Second support base; 402. First linear module; 403. First push cylinder; 404. First mounting plate; 405. First clamping plate;

[0031] 5. Front-end detection unit; 501. Second support rod; 502. Second fixing plate; 503. First fixing frame; 504. First detection cylinder; 505. Push plate; 506. Detection claw;

[0032] 6. 90° flipping mechanism; 601. Fixed base; 602. Second linear module; 603. Flipping robotic arm;

[0033] 7. Rear inspection station; 701. Mounting base plate; 702. Third support rod; 703. Second fixing frame; 704. Second inspection cylinder; 705. Inspection pressure plate;

[0034] 8. Rear-end inspection and conveying unit; 801. Third support base; 802. Third linear module; 803. Second mounting plate; 804. Second push cylinder; 805. Second clamping plate;

[0035] 9. Defective product discharge line; 10. Product handling department. Detailed Implementation

[0036] The following description is intended to disclose the present invention so that those skilled in the art can implement it. The preferred embodiments described below are merely examples, and other obvious variations will occur to those skilled in the art.

[0037] Example 1

[0038] Reference Figure 1 As shown, a fully automatic characteristic inspection device includes a stand 1. A feed conveyor belt 3 is fixedly installed on the left side of the upper surface of the stand 1, and a defective product discharge line 9 is fixedly installed on the right side of the upper surface of the stand 1. A front-end inspection and conveying unit 4 is fixedly installed on the upper surface of the stand 1 in front of the feed conveyor belt 3, and a front-end inspection unit 5 is fixedly installed on the upper surface of the stand 1 in front of the feed conveyor belt 3. A 90° flipping mechanism 6 is fixedly installed between the feed conveyor belt 3 and the defective product discharge line 9. A rear-end inspection and conveying unit 8 is fixedly installed on the upper surface of the stand 1 in front of the defective product discharge line 9, and a rear-station inspection unit 7 is fixedly installed on the upper surface of the stand 1 in front of the defective product discharge line 9. A product conveying unit 10 is arranged above the right side of the defective product discharge line 9, and an instrument placement platform 2 is fixedly installed on the upper surface of the stand 1 in front of the front-end inspection unit 5. In summary, the inspection device also includes an image acquisition module, a data processing module, a characteristic inspection module, and a control module.

[0039] The image acquisition module uses a high-resolution image sensor to capture subtle changes in target characteristics. It is equipped with a high-quality lens to ensure image clarity and accuracy. The image processing circuit can process and optimize the acquired image data in real time, improving the efficiency of subsequent data processing.

[0040] The image processing chip in the data processing module uses advanced image processing algorithms, which can accurately extract feature information from images. The processing algorithms can identify and analyze different types of characteristics, and have a certain degree of versatility and adaptability. The data processing module can efficiently process a large amount of image data, improving the overall system operating efficiency.

[0041] The feature recognition algorithm in the feature detection module is based on machine learning and deep learning technologies. It can accurately detect the extracted feature information. The actuator can realize real-time control and adjustment of the target feature based on the detection results, ensuring the accuracy and stability of the detection results.

[0042] The control module uses a high-performance processor, which enables precise control and scheduling of the entire equipment. The control program can intelligently manage the equipment according to the actual situation, improving the equipment's adaptability and reliability. The control module also has certain fault detection and self-repair functions, which can effectively improve the stability and reliability of the equipment.

[0043] In a specific implementation, the image data acquired by the image acquisition module is processed by the data processing module, including steps such as noise reduction, enhancement, and feature extraction, so that it can be used by the subsequent feature detection module. The feature information extracted by the data processing module is transmitted to the feature detection module through an interface, and the feature detection module performs target feature detection and analysis based on this feature information.

[0044] Example 2

[0045] Reference Figure 2 As shown, the feed conveyor belt 3 includes a first support base 301 and a first support rod 303. A conveyor belt 302 is fixedly installed on the first support base 301. A first fixing plate 304 is fixedly installed on the upper end of the first support rod 303. Two sets of limiting cylinders 305 are fixedly installed on the rear side of the upper surface of the first fixing plate 304. The output ends of the two sets of limiting cylinders 305 are fixedly connected to limiting rods 306. The limiting rods 306 are located above the right side of the conveyor belt 302. By pushing the limiting rods 306 through the limiting cylinders 305, the plastic parts can be fed into the front detection and conveying unit 4 at the same interval during the movement process.

[0046] Reference Figure 3As shown, the front-end detection and conveying unit 4 includes a second support base 401. A first linear module 402 is fixedly installed on the upper end of the second support base 401. A first push cylinder 403 is fixedly installed on the output end of the first linear module 402. A first mounting plate 404 is fixedly connected to the output end of the first push cylinder 403. A first clamping plate 405 is fixedly connected to the upper surface of the first mounting plate 404. The first linear module 402 adopts a ball screw double guide rail linear module and uses a motor as a power source. It has a compact structure and strong versatility.

[0047] Reference Figure 4 and Figure 8 As shown, the front-end detection unit 5 includes four second support rods 501. A second fixing plate 502 is fixedly installed on the upper end of the four second support rods 501. A first fixing frame 503 is fixedly installed on the upper end of the second fixing plate 502. A first detection cylinder 504 is fixedly installed on the top of the first fixing frame 503. A push plate 505 is fixedly connected to the output end of the first detection cylinder 504. Six sets of detection claws 506 are fixedly installed on the front side of the push plate 505. The six sets of detection claws 506 can detect six plastic parts at one time, which greatly improves the detection efficiency.

[0048] Reference Figure 5 As shown, the 90° flipping mechanism 6 includes a fixed base 601, which is fixedly installed on the upper surface of the frame 1 by screws. A second linear module 602 is fixedly installed on the front right side of the fixed base 601. A flipping robotic arm 603 is fixedly installed at the output end of the second linear module 602. The flipping robotic arm 603 can flip the plastic part by ninety degrees and transport it to the defective product discharge line 9.

[0049] Reference Figure 6 As shown, the rear-station inspection unit 7 includes a mounting base plate 701. Third support rods 702 are fixedly connected to the four corners of the upper surface of the mounting base plate 701. A second fixing frame 703 is fixedly connected to the upper end of each third support rod 702. Three sets of second inspection cylinders 704 are fixedly installed on the front side of the upper end of the second fixing frame 703. Inspection pressure plates 705 are fixedly connected to the output ends of the three sets of second inspection cylinders 704. The pressure resistance of the plastic parts can be tested by pushing the inspection claw 506 with the first inspection cylinder 504 and the inspection pressure plate 705 with the second inspection cylinders 704.

[0050] Reference Figure 7As shown, the rear-end inspection and conveying unit 8 includes a third support base 801. A third linear module 802 is fixedly installed on the upper end of the third support base 801. A second mounting plate 803 is fixedly connected to the output end of the third linear module 802. A second push cylinder 804 is fixedly installed on the upper end of the second mounting plate 803. A second clamping plate 805 is fixedly connected to the output end of the second push cylinder 804. The third linear module 802 can finely adjust the position of the second clamping plate 805, which has a certain degree of flexibility and versatility and can adapt to the inspection requirements of different characteristics.

[0051] Working principle: During testing, the plastic parts are on the conveyor belt 302. The output end of the limiting cylinder 305 pushes the limiting rod 306 to restrict the plastic parts, causing them to enter the front-end detection section 5 at certain intervals. The output end of the first linear module 402 finely adjusts the position of the first clamping plate 405. The first pushing cylinder 403 pushes the first mounting plate 404, causing the first clamping plate 405 to limit the plastic parts. The output end of the first detection cylinder 504 pushes the push plate 505 downward, causing the detection claw 506 to squeeze the plastic parts, testing the compressive strength of one side of the plastic parts. Then the first clamping plate 405... 05. The restriction on the plastic part is lifted, and the flipping robotic arm 603 clamps the plastic part and flips it 90 degrees to place it on the defective product discharge line 9. The third linear module 802 finely adjusts the position of the second clamping plate 805. Two sets of second push cylinders 804 push the second mounting plate 803 so that the second clamping plate 805 restricts the plastic part. Then, three sets of second detection cylinders 704 push the detection pressure plate 705 to squeeze the plastic part and detect the compressive strength of the other side of the plastic part. The unqualified products are transported to the scrap area along the defective product discharge line 9, and the qualified products are transported to the qualified product area by the product transfer department 10.

[0052] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A fully automatic characteristic testing device, characterized in that: The system includes a platform (1), on which a feed conveyor belt (3) is fixedly installed on the left side of the upper surface of the platform (1), and a defective product discharge line (9) is fixedly installed on the right side of the upper surface of the platform (1). A front-end detection and conveying unit (4) is fixedly installed on the upper surface of the platform (1) and the front side of the feed conveyor belt (3). A front-end detection unit (5) is fixedly installed on the upper surface of the platform (1) and the rear side of the feed conveyor belt (3). A 90° flipping mechanism (6) is fixedly installed between the feed conveyor belt (3) and the defective product discharge line (9). A rear-end detection and conveying unit (8) is fixedly installed on the upper surface of the platform (1) and the front side of the defective product discharge line (9). A rear-station detection unit (7) is fixedly installed on the upper surface of the platform (1) and the rear side of the defective product discharge line (9). A product conveying unit (10) is provided above the right side of the defective product discharge line (9). An instrument placement platform (2) is fixedly installed on the upper surface of the platform (1) and the rear side of the front-end detection unit (5).

2. The fully automatic characteristic testing device according to claim 1, characterized in that: The feed conveyor belt (3) includes a first support base (301) and a first support rod (303). A conveyor belt (302) is fixedly installed on the first support base (301). A first fixing plate (304) is fixedly installed on the upper end of the first support rod (303). Two sets of limiting cylinders (305) are fixedly installed on the rear side of the upper surface of the first fixing plate (304). The output ends of the two sets of limiting cylinders (305) are fixedly connected to limiting rods (306). The limiting rods (306) are located on the upper right side of the conveyor belt (302).

3. The fully automatic characteristic testing device according to claim 1, characterized in that: The front-end detection and conveying unit (4) includes a second support base (401), a first linear module (402) is fixedly installed on the upper end of the second support base (401), a first push cylinder (403) is fixedly installed on the output end of the first linear module (402), a first mounting plate (404) is fixedly connected to the output end of the first push cylinder (403), and a first clamping plate (405) is fixedly connected to the upper surface of the first mounting plate (404).

4. The fully automatic characteristic testing device according to claim 1, characterized in that: The front-end detection unit (5) includes four second support rods (501), and a second fixing plate (502) is fixedly installed on the upper end of the four second support rods (501). A first fixing frame (503) is fixedly installed on the upper end of the second fixing plate (502). A first detection cylinder (504) is fixedly installed on the top of the first fixing frame (503). A push plate (505) is fixedly connected to the output end of the first detection cylinder (504). Six sets of detection claws (506) are fixedly installed on the front side of the push plate (505).

5. The fully automatic characteristic testing device according to claim 1, characterized in that: The 90° flipping mechanism (6) includes a fixed base (601), which is fixedly installed on the upper surface of the frame (1) by screws. A second linear module (602) is fixedly installed on the front right side of the fixed base (601), and a flipping robotic arm (603) is fixedly installed at the output end of the second linear module (602).

6. The fully automatic characteristic testing device according to claim 1, characterized in that: The rear station inspection unit (7) includes a mounting base plate (701). A third support rod (702) is fixedly connected to each of the four corners of the upper surface of the mounting base plate (701). A second fixing frame (703) is fixedly connected to the upper end of the third support rod (702). Three sets of second detection cylinders (704) are fixedly installed on the front side of the upper end of the second fixing frame (703). A detection pressure plate (705) is fixedly connected to the output end of the three sets of second detection cylinders (704).

7. The fully automatic characteristic testing device according to claim 1, characterized in that: The rear-end detection and conveying unit (8) includes a third support base (801), a third linear module (802) is fixedly installed on the upper end of the third support base (801), a second mounting plate (803) is fixedly connected to the output end of the third linear module (802), a second push cylinder (804) is fixedly installed on the upper end of the second mounting plate (803), and a second clamping plate (805) is fixedly connected to the output end of the second push cylinder (804).

Images