Auxiliary turning die

By designing an auxiliary turning mold and utilizing the turning platform and the center point of the detection block, the problem of relying on experience in pipe bending was solved, achieving high-precision bending and high yield, and reducing rework costs.

CN223505980UActive Publication Date: 2025-11-04GUANGZHOU DEAO MOULD CO LTD
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Patent Information

Application Number
CN202422989422.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-05
Publication Date
2025-11-04
Estimated Expiration
2034-12-05

AI Technical Summary

Technical Problem

Existing pipe bending processes rely on the experience of technicians and lack positioning and correction functions, resulting in low bending accuracy and difficulty in meeting high-precision installation requirements.

Method used

Design an auxiliary turning mold, including a turning platform, support blocks and reference templates, set U-shaped turning grooves and detection block center points, and provide multiple sets of detection points to form a curve structure to ensure the accurate bending of the pipe on each template.

Benefits of technology

It improves the accuracy and yield of pipe bending, reduces rework costs, and is suitable for high-precision pipe bending installation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an auxiliary turning die which comprises a turning platform and is characterized in that a first supporting block and a third supporting block which are adjacent to each other are arranged on one side of the upper surface of the turning platform; the first supporting block is movably connected with a first reference template, and the third supporting block is movably connected with a third reference template; a second supporting block and a fourth supporting block which are adjacent to each other are arranged on the other side of the upper surface of the turning platform; the second supporting block is movably connected with a second reference template, and the fourth supporting block is movably connected with a detection block. According to the utility model, the detection blocks with a plurality of groups of turns are provided for detecting the center point position, so that a curve structure for the elbow to automatically turn along each template is formed, the standard and high-precision bending angle is improved, the situation that the bending of the elbow does not reach the standard in the turning process is prevented, the yield of elbow processing is improved, the rework cost is reduced, and the production efficiency is improved. And the precision of specifications and dimensions is further improved, and high-precision installation of the bent pipe is achieved.
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Description

Technical Field

[0001] This utility model relates to the field of pipe bending technology, specifically an auxiliary bending mold. Background Technology

[0002] Pipe bending is performed using a complete set of bending equipment, and it is divided into two processes: cold bending and hot bending. Regardless of the type of machinery or pipeline, most systems utilize pipe bending, primarily for oil, gas, and liquid transportation, as well as in engineering bridge construction. In traditional pipe bending production processes, companies employ various methods to achieve better surface quality, including using more advanced and high-end pipe bending machines, higher-strength dies, and lubricating products. Using high-end pipe bending machines and high-strength dies often requires significant investment, while using pipe bending lubricating products is a relatively inexpensive and quick way to meet product quality requirements. The precision of the bending die is also a factor affecting pipe bending quality. When manufacturing bending dies, in addition to controlling the dimensional specifications within a certain tolerance range, users must also select the appropriate bending die based on the diameter of the pipe being bent.

[0003] However, existing pipe bending processes rely heavily on the personal experience of operators and generally lack positioning and correction functions, failing to improve dimensional accuracy and making them unsuitable for applications requiring high-precision installation. Therefore, it is necessary to propose an auxiliary bending mold to overcome these problems. Utility Model Content

[0004] In view of the above-mentioned shortcomings in the existing technology, the purpose of this utility model is to provide an auxiliary turning mold to solve the problem that the bending processing of existing pipes relies mainly on the personal experience of the operators and generally does not have a positioning and correction function.

[0005] The technical solution adopted by this utility model to achieve the above-mentioned objective is as follows: an auxiliary turning mold, including a turning platform, characterized in that: a first support block and a third support block are provided on one side of the upper surface of the turning platform; a first reference template is movably connected to the first support block, and a third reference template is movably connected to the third support block; a second support block and a fourth support block are provided on the other side of the upper surface of the turning platform; a second reference template is movably connected to the second support block, and a detection block is movably connected to the fourth support block.

[0006] To further improve the ease of use of the auxiliary turning mold, the present invention adopts the following solution: a first U-shaped turning groove is provided on the first reference template.

[0007] To further improve the ease of use of the auxiliary turning mold, the present invention adopts the following solution: a first detection block center point is provided at the center of the first U-shaped turning groove.

[0008] To further improve the ease of use of the auxiliary turning mold, the present invention adopts the following solution: a second U-shaped turning groove is provided on the second reference template.

[0009] To further improve the ease of use of the auxiliary turning mold, the present invention adopts the following solution: a second detection block center point is provided at the center of the second U-shaped turning groove.

[0010] To further improve the ease of use of the auxiliary turning mold, the present invention adopts the following solution: a third U-shaped turning groove is provided on the third reference template.

[0011] To further improve the ease of use of the auxiliary turning mold, the present invention adopts the following solution: a third detection block center point is provided at the center of the third U-shaped turning groove.

[0012] To further improve the ease of use of the auxiliary turning mold, the present invention adopts the following solution: two handles are symmetrically arranged on the left and right sides of the upper surface of the turning platform.

[0013] To further improve the ease of use of the auxiliary turning mold, the present invention adopts the following solution: pads are fixed at the four corners of the lower surface of the turning platform.

[0014] The beneficial effects of this utility model are as follows: This auxiliary turning mold provides multiple sets of turning detection blocks with detection center points to form a bending structure that allows the pipe to automatically turn along each template, improving the standard and high-precision bending angle, preventing the pipe from bending below standard during the turning process, increasing the yield rate of pipe bending processing, reducing rework costs, and further improving the accuracy of specifications and dimensions. It is suitable for high-precision installation of pipe bending. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure of the present invention (including the detection block);

[0016] Figure 2 for Figure 1 A top view including the center point of the detection block;

[0017] Figure 3 This is a schematic diagram of the overall structure of this utility model (excluding the detection block);

[0018] Figure 4 for Figure 3 A top view including the center point of the detection block;

[0019] Figure 5 for Figure 3 A side view including the center point of the detection block.

[0020] In the diagram: 1 Turning platform, 2 First support block, 3 First reference template, 4 Second support block, 5 Second reference template, 6 Third support block, 7 Third reference template, 8 Fourth support block, 9 Detection block, 10 Handle, 11 Pad block, 12 Center point of the first detection block, 13 Center point of the second detection block, 14 Center point of the third detection block. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] The present invention provides an auxiliary turning mold, including a turning platform 1. Two handles 10 are symmetrically arranged on the left and right sides of the upper surface of the turning platform 1 to provide a gripping function for easy operation and movement of objects. Pads 11 are fixed at the four corners of the lower surface of the turning platform 1 to provide protection and support, and to buffer vibration or reduce friction.

[0023] In this utility model: on one side of the upper surface of the turning platform 1, there are adjacent first support blocks 2 and third support blocks 6; a first reference template 3 is movably connected to the first support block 2, and a third reference template 7 is movably connected to the third support block 6; on the other side of the upper surface of the turning platform 1, there are adjacent second support blocks 4 and fourth support blocks 8; a second reference template 5 is movably connected to the second support block 4, and a detection block 9 is movably connected to the fourth support block 8.

[0024] Furthermore, the first reference template 3 is provided with a first U-shaped turning groove, and the center of the first detection block 12 is provided at the center of the first U-shaped turning groove as the first detection point of the curvature, providing the first bending angle for the pipe to be processed.

[0025] Furthermore, a second U-shaped turning groove is provided on the second reference template 5, and a second detection block center point 13 is provided at the center of the second U-shaped turning groove as a second detection point for bending degree, providing a second bending angle for the pipe to be processed.

[0026] Furthermore, the third reference template 7 is provided with a third U-shaped turning groove, and the center of the third U-shaped turning groove is provided with a third detection block center point 14, which serves as the third detection point for the curvature and provides a third bending angle for the pipe to be processed.

[0027] Please see Figures 1 to 2 In specific embodiment 1, when the detection block 9 is installed, the connection curve of the center point 12 of the first detection block, the center point 13 of the second detection block, the detection point of the detection block 9, and the center point 14 of the third detection block forms a curved channel. This curved channel can be used as a bending standard for pipe bending processing. The pipe to be processed can be directly placed on the reference templates corresponding to each center point for bending processing, thereby improving the efficiency of pipe bending processing.

[0028] Please see Figures 3 to 5 In specific embodiment 2, without the installation of detection block 9, the connection curve of the center point 12 of the first detection block, the center point 13 of the second detection block, and the center point 14 of the third detection block forms a curved channel. This curved channel can be used as a bending standard for pipe bending. The pipe to be processed can be placed directly on the reference templates corresponding to each center point for bending, thereby improving the accuracy of pipe bending processing.

[0029] This utility model provides multiple sets of detection blocks with center points for turning, so as to form a bending structure that allows the bent pipe to automatically turn along each template, improve the standard and high-precision bending angle, prevent the bent pipe from failing to meet the bending standards during the turning process, improve the yield rate of bent pipe processing, reduce rework costs, and further improve the accuracy of specifications and dimensions, making it suitable for high-precision installation of bent pipes.

[0030] All standard parts used in this utility model can be purchased from the market, and irregular parts can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art. In addition, the circuit connection adopts conventional connection methods in the prior art, which will not be described in detail here. The contents not described in detail in this specification belong to the prior art known to those skilled in the art.

[0031] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. An auxiliary turning mold, comprising a turning platform (1), characterized in that: On one side of the upper surface of the turning platform (1), there are adjacent first support blocks (2) and third support blocks (6); a first reference template (3) is movably connected to the first support block (2), and a third reference template (7) is movably connected to the third support block (6); on the other side of the upper surface of the turning platform (1), there are adjacent second support blocks (4) and fourth support blocks (8); a second reference template (5) is movably connected to the second support block (4), and a detection block (9) is movably connected to the fourth support block (8).

2. The auxiliary turning mold according to claim 1, characterized in that: The first reference template (3) has a first U-shaped turning groove.

3. The auxiliary turning mold according to claim 2, characterized in that: The center point (12) of the first detection block is provided at the center of the first U-shaped turning groove.

4. The auxiliary turning mold according to claim 1, characterized in that: The second reference template (5) has a second U-shaped turning groove.

5. The auxiliary turning mold according to claim 4, characterized in that: The center point of the second detection block (13) is provided at the center of the second U-shaped turning groove.

6. The auxiliary turning mold according to claim 1, characterized in that: The third reference template (7) is provided with a third U-shaped turning groove.

7. The auxiliary turning mold according to claim 6, characterized in that: The center point of the third detection block (14) is located at the center of the third U-shaped turning groove.

8. The auxiliary turning mold according to claim 1, characterized in that: Two handles (10) are symmetrically arranged on the left and right sides of the upper surface of the turning platform (1).

9. An auxiliary turning mold according to claim 1, characterized in that: Pads (11) are fixed at the four corners of the lower surface of the turning platform (1).