Horizontal numerical control worm grinding wheel gear grinding machine for face gear

Abstract

The utility model discloses a horizontal numerical control worm grinding wheel gear grinding machine for a face gear, which comprises a base, a lifting component is arranged on the base, and the lifting component is connected with a main shaft device, a measuring device and a tool setting device; the transverse moving device is also arranged on the base and is axially perpendicular to the lifting assembly, and a workpiece headstock and a trimmer device are arranged at the top of the transverse moving device; wherein the workpiece headstock is used for installing a face gear, and the main shaft device, the measuring device, the tool setting device and the dresser device sequentially machine the face gear. By integrating the main shaft device, the measuring device, the tool setting device and the trimmer device on the same base and cooperating with the lifting assembly and the transverse moving device, the gear grinding machine can achieve continuous and efficient finish machining operation of the face gear, the time for transferring the face gear between different devices is shortened, and the production efficiency is improved.

Description

Technical Field

[0001] This utility model belongs to the field of face gear processing technology, specifically relating to a horizontal CNC worm gear grinding machine for face gears. Background Technology

[0002] Face gears are a novel type of gear structure. When combined with spur gears, they form gear pairs used for power transmission between intersecting or staggered shafts. Their unique tooth surface shape gives them advantages such as a large transmission ratio, good interchangeability, and excellent torque distribution performance. This reduces the number of stages in traditional systems, significantly lowers the weight of the transmission system, and increases power density. Furthermore, face gear drives offer strong flexibility and adaptability, suitable for transmission applications with arbitrary axis angles. Face gear drives have wide applications in industries such as aerospace, weaponry, and automotive.

[0003] Currently, there are two main types of face gear finishing: disc wheel grinding and worm wheel grinding. These two grinding methods differ in their grinding principles, machine tool structures, and motion principles. When finishing face gears using cylindrical gear and worm wheel grinding, not only are the travels of each motion axis of the machine tool relatively large, but the overall machine tool size is also large, and the running time of each linear axis is long. Secondly, before grinding face gears, the grinding wheel needs to be dressed. Dressing requires the grinding wheel head to be oscillated as a whole, and only one oscillation angle can be used for dressing, followed by another oscillation and dressing, resulting in low dressing efficiency. Furthermore, before grinding face gears, tool setting is required, currently done manually. This tool setting accuracy is low, and in mass production, the consistency of tool setting for each workpiece is low, leading to problems in mass production. The consistency of part dimensions is difficult to guarantee; furthermore, after grinding face gears, tooth surface accuracy inspection is required. Cylindrical gear and worm gear grinding machines do not have on-machine inspection functions for face gear teeth, requiring the parts to be disassembled and measured offline, affecting processing efficiency; finally, after the face gear tooth surface measurement is completed, grinding wheel dressing parameters need to be calculated offline based on the measurement results to generate the latest grinding wheel dressing program, which is then input into the machine tool to dress the grinding wheel before grinding. In summary, the current face gear grinding equipment has a complex overall process, low efficiency, and cannot guarantee accuracy. Utility Model Content

[0004] The purpose of this utility model is to provide a horizontal CNC worm gear grinding machine for face gears, in order to solve the technical defects of existing face gear grinding equipment in the face gear finishing process, which is complex, inefficient and cannot guarantee accuracy.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A horizontal CNC worm gear grinding machine for face gears includes:

[0007] A base on which a lifting assembly is provided, the lifting assembly being connected to a spindle device, a measuring device and a tool setting device;

[0008] A lateral moving device is also mounted on the base and is axially perpendicular to the lifting assembly. The top of the lateral moving device is provided with a workpiece head frame and a dressing device.

[0009] The workpiece headstock is used to mount the face gear, and the spindle device, measuring device, tool setting device, and dressing device sequentially process the face gear.

[0010] Furthermore, the measuring device and the tool setting device are disposed on the top of the spindle assembly, with the measuring device located above the tool setting device;

[0011] The workpiece headstock and dressing device are located at one end and the other end of the transverse moving device, and the spindle device is axially perpendicular to the workpiece headstock and dressing device.

[0012] Furthermore, the spindle device includes a spindle box and a main motor. A grinding wheel is installed at one end of the spindle box, and the other end is connected to the main motor. The drive end of the main motor is fixedly connected to the grinding wheel.

[0013] Furthermore, the workpiece headstock includes a headstock housing, which is vertically mounted on the top of the transverse moving device;

[0014] The head frame housing has a rotary worktable on the side facing the dressing device, and the top of the rotary worktable is equipped with tooling.

[0015] Furthermore, the trimmer device includes a trimmer housing, which is also vertically mounted on top of the transverse moving device;

[0016] The top of the dresser housing is equipped with a dresser rotating bracket, the top of the dresser rotating bracket is equipped with a dresser, and the end of the dresser is equipped with a diamond roller.

[0017] Furthermore, the lifting assembly includes a column, which is disposed on the top of one end of the base, and the column has a movable compartment on one side with a main shaft device.

[0018] A first motor is installed on the top of the column, and the drive end of the first motor extends into the movable compartment and is connected to a first lead screw, which cooperates with the main shaft device.

[0019] Furthermore, the column is provided with a first guide rail and a second guide rail on the side where the movable compartment is located, and the first guide rail and the second guide rail also cooperate with the main shaft device.

[0020] Furthermore, the base includes a first base and a second base, which are axially perpendicular to each other. The lateral movement device includes a first lateral movement component and a second lateral movement component, wherein the first lateral movement component is disposed on the top of the first base and the second lateral movement component is disposed on the second base.

[0021] The lifting assembly is located on top of the first transverse assembly, and the workpiece headstock and dressing device are located on top of the second transverse moving assembly via a worktable.

[0022] Furthermore, the first transverse assembly includes a second motor, a third guide rail, and a fourth guide rail, wherein the second motor is mounted on a first motor mount;

[0023] The first motor mount is mounted on the first base, and the end of the first motor mount is provided with a second lead screw;

[0024] The third and fourth guide rails are located at one end and the other end of the first base, respectively.

[0025] Furthermore, the second lateral movement assembly includes a third motor base, a fifth guide rail, and a sixth guide rail. The third motor base is mounted on the top of the second base, and one end of the third motor base is connected to a third motor, while the other end is connected to a third lead screw.

[0026] The fifth and sixth guide rails are located at one end and the other end of the top of the second base, respectively.

[0027] Compared with the prior art, the present invention has the following beneficial effects:

[0028] 1. By integrating the spindle unit, measuring device, tool setting device, and dressing device onto a single machine tool, and coordinating with a lifting assembly and a lateral movement device, this gear grinding machine enables continuous and efficient finishing of face gears, reducing the time spent transferring face gears between different machines and improving production efficiency. Simultaneously, the coordinated operation of the spindle unit, measuring device, and tool setting device ensures high precision during processing. In particular, the measuring device monitors processing accuracy in real time, while the tool setting device ensures precise alignment between the grinding wheel and the face gear, guaranteeing high precision and quality of the machined face gears. The lifting assembly and lateral movement device allow the gear grinding machine to adjust the positions of the workpiece and grinding wheel according to different processing requirements, increasing processing flexibility and adaptability. This enables the machine tool to process face gears of different sizes and shapes, meeting diverse production needs. Finally, the measuring device can measure the gear teeth after grinding without disassembling the workpiece. The machine tool automatically generates a grinding wheel dressing program based on the measurement results, performs grinding wheel dressing, and then performs gear grinding, improving processing efficiency, processing accuracy, and batch processing dimensional consistency.

[0029] 2. The measuring device is located above the tool setting device, allowing for rapid measurement of the face gear before machining, followed immediately by tool setting. This reduces workpiece transfer time between different devices and improves machining efficiency. The tool setting device follows closely behind the measuring device, ensuring full utilization of measurement data during tool setting to achieve precise alignment of the grinding wheel and face gear, guaranteeing machining accuracy and quality. Positioning the measuring device and tool setting device at the top of the spindle assembly, while the workpiece headstock and dressing device are located at opposite ends of the transverse traverse device, optimizes machine tool space utilization.

[0030] 3. The drive end of the main motor is fixedly connected to the grinding wheel through the spindle box, ensuring efficient power transmission. The power generated by the main motor can be directly and stably transmitted to the grinding wheel, reducing energy loss and improving processing efficiency.

[0031] 4. The headstock housing is vertically mounted on top of the transverse moving device, providing a stable support structure. This ensures the stability and reliability of the workpiece headstock during processing, helping to reduce vibration and errors and improve machining accuracy. The rotary table allows the tooling and the face gear mounted on it to rotate within a certain range, adapting to different angle machining requirements. Multiple angle machining can be achieved without changing tooling or adjusting the machine tool, improving machining efficiency and flexibility.

[0032] 5. The rotating support of the dresser allows the dresser and diamond roller to rotate within a certain range. This flexibility enables the dresser to adapt to dressing requirements at different angles. It can achieve dressing at multiple angles without changing tooling or adjusting the machine tool, thus improving dressing efficiency and flexibility. Attached Figure Description

[0033] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this utility model and should not be regarded as a limitation on the scope. For those skilled in the art, other related drawings can be obtained based on these drawings without creative effort.

[0034] Figure 1 A schematic diagram of the overall structure of the horizontal CNC worm gear grinding machine for face gears provided by this utility model;

[0035] Figure 2 Side view of the horizontal CNC worm gear grinding machine for face gears provided by this utility model;

[0036] Figure 3 A schematic diagram of the lifting assembly structure in the horizontal CNC worm gear grinding machine for face gears provided by this utility model;

[0037] Figure 4 A schematic diagram of the spindle device in the horizontal CNC worm gear grinding machine for face gears provided by this utility model;

[0038] Figure 5 A schematic diagram of the workpiece headstock in the horizontal CNC worm gear grinding machine for face gears provided by this utility model;

[0039] Figure 6 A schematic diagram of the dresser in a horizontal CNC worm gear grinding machine for face gears provided by this utility model;

[0040] Figure 7 A schematic diagram of the first base and the second base in the horizontal CNC worm gear grinding machine for face gears provided by this utility model;

[0041] Figure 8 A schematic diagram of automatic tool setting and tooth tip setting in a horizontal CNC worm gear grinding machine for face gears provided by this utility model;

[0042] Figure 9 A schematic diagram of the automatic tool setting and tooth setting side in a horizontal CNC worm gear grinding machine for face gears provided by this utility model;

[0043] Figure 10 A schematic diagram of online measurement in a horizontal CNC worm gear grinding machine for face gears provided by this utility model;

[0044] Figure 11 A schematic diagram of grinding wheel dressing in a horizontal CNC worm gear grinding machine for face gears provided by this utility model;

[0045] Figure 12 Side view of grinding wheel dressing in a horizontal CNC worm gear grinding machine for face gears provided by this utility model;

[0046] Figure 13 A schematic diagram of automatic tool setting in a horizontal CNC worm gear grinding machine for face gears provided by this utility model;

[0047] Figure 14 and Figure 15 A schematic diagram of gear grinding in a horizontal CNC worm gear grinding machine for face gears provided by this utility model;

[0048] The components include: 1. Lifting assembly; 101. First motor; 102. Column; 103. First guide rail; 104. First lead screw; 105. Second guide rail; 2. Spindle assembly; 201. Grinding wheel; 202. Spindle box; 203. Main motor; 3. Measuring device; 4. Tool setting device; 5. Workpiece headstock; 501. Headstock housing; 502. Rotary worktable; 503. Tooling; 504. Face gear; 6. Dressing device; 01. Diamond roller; 602. Dresser; 603. Rotary support; 604. Dresser housing; 7. Worktable; 8. Base; 801. Second motor; 802. First motor mount; 803. Second lead screw; 804. Third guide rail; 805. Fourth guide rail; 806. First base; 807. Fifth guide rail; 808. Sixth guide rail; 809. Third lead screw; 810. Third motor mount; 811. Third motor. Detailed Implementation

[0049] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. The components of the embodiments of this utility model described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.

[0050] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.

[0051] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.

[0052] In the description of the embodiments of this utility model, it should be noted that if terms such as "upper," "lower," "horizontal," or "inner" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the product is in use, they are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on this utility model. Furthermore, terms such as "first" and "second" are only used to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0053] Furthermore, the use of the term "horizontal" does not imply that the component must be absolutely horizontal, but rather that it can be slightly tilted. For example, "horizontal" simply means that its direction is more horizontal than "vertical," and does not mean that the structure must be completely horizontal, but can be slightly tilted.

[0054] Currently, there are two main types of face gear finishing: disc wheel grinding and worm wheel grinding. These two grinding methods differ in their grinding principles, machine tool structures, and motion principles. When finishing face gears using cylindrical gear and worm wheel grinding, not only are the travels of each motion axis of the machine tool relatively large, but the overall machine tool size is also large, and the running time of each linear axis is long. Secondly, before grinding face gears, the grinding wheel needs to be dressed. Dressing requires the grinding wheel head to be oscillated as a whole, and only one oscillation angle can be used for dressing, followed by another oscillation and dressing, resulting in low dressing efficiency. Furthermore, before grinding face gears, tool setting is required, currently done manually. This tool setting accuracy is low, and in mass production, the consistency of tool setting for each workpiece is low, leading to problems in mass production. The consistency of part dimensions is difficult to guarantee; furthermore, after grinding face gears, tooth surface accuracy inspection is required. Cylindrical gear and worm gear grinding machines do not have on-machine inspection functions for face gear teeth, requiring the parts to be disassembled and measured offline, affecting processing efficiency; finally, after the face gear tooth surface measurement is completed, grinding wheel dressing parameters need to be calculated offline based on the measurement results to generate the latest grinding wheel dressing program, which is then input into the machine tool to dress the grinding wheel before grinding. In summary, the current face gear grinding equipment has a complex overall process, low efficiency, and cannot guarantee accuracy.

[0055] To address the aforementioned technical deficiencies, the inventors have provided a horizontal CNC worm gear grinding machine for face gears.

[0056] The present invention will now be described in further detail with reference to the accompanying drawings: Figures 1-15 As shown, this utility model embodiment provides a horizontal CNC worm gear grinding machine for face gears, including a base 8, as shown in the figure. Figure 1 and Figure 2As shown, the base 8 includes a first base 806 and a second base, which are axially perpendicular to each other. The lateral movement device includes a first lateral movement component and a second lateral movement component. The first lateral movement component is located on the top of the first base 806 and is used to drive the spindle device 2, measuring device 3, and tool setting device 4 to move. The second lateral movement component is located on the second base, and the workpiece headstock 5 and dressing device 6 are mounted on the second lateral movement component. The second lateral movement component is used to drive the workpiece headstock 5 and tool setting device 4 to move on the second base. A lifting component 1 is installed on the top of the first lateral movement component. The spindle device 2, measuring device 3, and tool setting device 4 are connected to the lifting component 1, and the lifting component 1 is used to drive the spindle device 2, measuring device 3, and tool setting device 4 to move up and down. When machining the face gear 504, the workpiece headstock 5 is used to mount the face gear 504. Then, the spindle device 2, measuring device 3, tool setting device 4, and dressing device 6 sequentially machine the face gear 504 according to the preset operation sequence. During the machining process, by integrating the spindle device 2, measuring device 3, tool setting device 4, and dressing device 6 onto the same machine tool, and cooperating with the lifting assembly 1 and the transverse movement device, the horizontal CNC worm gear grinding machine can perform continuous and efficient finishing operations on the face gear 504. This reduces the time spent transferring the face gear 504 between different machines and improves production efficiency. Simultaneously, the cooperation between the spindle device 2, measuring device 3, and tool setting device 4 ensures high precision during machining. In particular, the measuring device 3 can monitor machining accuracy in real time, while the tool setting device 4 ensures precise alignment, thus guaranteeing that the machined face gear 504 has high precision and quality. Furthermore, the lifting assembly 1 and the transverse movement device allow the grinding machine to adjust the position of the workpiece and workpiece headstock 5 according to different machining requirements, increasing machining flexibility and adaptability. This enables the machine tool to process face gears 504 of different sizes and shapes, meeting diverse production needs. Finally, the measuring device 3 can measure the gear teeth after the face gear 504 has been ground without disassembling the workpiece. The machine tool automatically generates a dressing program based on the measurement results, performs dressing, and then performs gear grinding, improving processing efficiency, processing accuracy, and batch processing dimensional consistency. Figure 1 and Figure 2As shown, the measuring device 3 and the tool setting device 4 are positioned on top of the spindle assembly 2, with the measuring device 3 located above the tool setting device 4. This allows for rapid measurement of the face gear 504 before machining, followed immediately by tool setting, reducing the time spent transferring the workpiece between different devices and improving machining efficiency. The workpiece headstock 5 and the dresser device 6 are positioned at one end and the other end of the transverse traverse device, respectively, with the spindle assembly 2 and the workpiece headstock 5 and dresser device 6 being axially perpendicular. The tool setting device 4 follows closely behind the measuring device 3, ensuring that the measurement data is fully utilized during tool setting to achieve precise alignment of the face gear 504, ensuring machining accuracy and quality. Positioning the measuring device 3 and the tool setting device 4 on top of the spindle assembly 2, while the workpiece headstock 5 and the dresser device 6 are located at opposite ends of the transverse traverse device, optimizes the use of machine tool space.

[0057] like Figure 4 As shown, the spindle assembly 2 includes a spindle box 202 and a main motor 203. The spindle box 202 cooperates with the lifting assembly 1. A grinding wheel 201 is mounted on one end of the spindle box 202, and the other end is connected to the main motor 203. The drive end of the main motor 203 is fixedly connected to the grinding wheel 201. The fixed connection between the drive end of the main motor 203 and the grinding wheel 201 through the spindle box 202 ensures efficient power transmission. The power generated by the main motor 203 can be directly and stably transmitted to the grinding wheel 201, reducing energy loss and improving processing efficiency. Figure 5 As shown, the workpiece headstock 5 includes a headstock housing 501, which is vertically mounted on top of the second transverse moving assembly. A rotary table 502 is located on the side of the headstock housing 501 facing the dressing device 6. A fixture 503 is mounted on top of the rotary table 502, and a face gear 504 is mounted on the fixture 503. During this process, the vertical mounting of the headstock housing 501 on top of the second transverse moving assembly provides stable support for the machining of the face gear 504, ensuring the stability and reliability of the workpiece headstock 5 during machining, helping to reduce vibration and errors, and improve machining accuracy. The rotary table 502 allows the fixture 503 and the face gear 504 mounted on it to rotate within a certain range, adapting to machining requirements at different angles. Multiple angle machining can be achieved without changing the fixture or adjusting the machine tool, improving machining efficiency and flexibility.

[0058] like Figure 6As shown, the dresser device 6 includes a dresser housing 604, which is also vertically mounted on top of the second transverse moving assembly. A dresser rotary support 603 is mounted on the top of the dresser housing 604, and a dresser 602 is mounted on the top of the dresser rotary support 603. A diamond roller 601 is mounted at the end of the dresser 602. The arrangement of the dresser rotary support 603 allows the dresser 602 and the diamond roller 601 to rotate within a certain range. This flexibility allows the dresser to adapt to different angle dressing requirements, achieving dressing at multiple angles without changing tooling or adjusting the machine tool, thus improving dressing efficiency and flexibility. Figure 3 As shown, in this scheme, the lifting assembly 1 includes a column 102, which cooperates with the first transverse moving assembly. The column 102 is located on the top of one end of the first base 806. The column 102 has a movable compartment on one side where the spindle device 2 is located. A first motor 101 is installed on the top of the column 102. The drive end of the first motor 101 extends into the movable compartment and is connected to a first lead screw 104. The first lead screw 104 cooperates with the spindle device 2. Through the effective drive of the first motor 101, the first lead screw 104 can effectively drive the spindle box 202 to move up and down. At the same time, a first guide rail 103 and a second guide rail 105 are also provided on the side of the column 102 where the movable compartment is located. The first guide rail 103 and the second guide rail 105 also cooperate with the spindle box 202 to ensure the smooth sliding of the spindle box 202.

[0059] like Figure 7 As shown, the first lateral component includes a second motor 801, a third guide rail 804, and a fourth guide rail 805. The second motor 801 is mounted on a first motor base 802, which is disposed on a first base 806. A second lead screw 803 is provided at one end of the first motor base 802. The third guide rail 804 and the fourth guide rail 805 are disposed at one end and the other end of the first base 806, respectively. The second lateral movement component includes a third motor base 810, a fifth guide rail 807, and a sixth guide rail 808. The third motor base 810 is mounted on the top of the second base. A third motor 811 is connected to one end of the third motor base 810, and a third lead screw 809 is connected to the other end. The fifth guide rail 807 and the sixth guide rail 808 are disposed at one end and the other end of the top of the second base, respectively.

[0060] The movement principle of each motion axis: X-axis: the first motor 101 drives the first lead screw 104 to rotate, thereby dragging the main spindle device 2 to move up and down along the first guide rail 103 and the second guide rail 105; Y-axis: the second motor 801 provides power to drive the second lead screw 803 to rotate, thereby dragging the column 102 to move back and forth along the third guide rail 804 and the fourth guide rail 805; Z-axis: the third motor 811 provides power to drive the third lead screw 809 to rotate, thereby dragging the worktable 7 to move left and right along the fifth guide rail 807 and the sixth guide rail 808; A-axis: the rotary support 603 rotates along the X-axis under the drive of the built-in motor; B-axis: the grinding wheel 201 rotates along the Y-axis under the drive of the main motor 203; B1-axis: the diamond roller 601 rotates along the Y-axis under the drive of the built-in motor; C-axis: the face gear 504 rotates along the Z-axis under the drive of the built-in motor.

[0061] When the horizontal CNC worm gear grinding machine processes the face gear 504, the process begins with the installation of the face gear 504, followed by the dressing of the grinding wheel 201, automatic tool setting, gear grinding, online measurement, and further dressing and grinding of the grinding wheel 201. The face gear 504 is connected to the rotary table 502 via tooling 503. During the dressing of the grinding wheel 201, the X-axis moves to a position where the B-axis and B1-axis are at the same height and is fixed. The X-axis, B-axis, and B1-axis rotate at a set speed, while the Y-axis, Z-axis, and A-axis move in tandem. The Y-axis moves axially along the grinding wheel 201, the Z-axis moves radially along the grinding wheel 201, and the A-axis oscillates along the dressing contour. Figures 8-10As shown, the probe of the automatic tool setting device 4 extends along the Y-axis, moves the X-axis to a position where the axis of the automatic tool setting probe and the axis of the face gear 504 are aligned and then fixed, moves the Y-axis to a position where the automatic tool setting probe reaches the required position and then fixed, moves the Z-axis to a position where the automatic tool setting probe reaches the required position and then fixed, and then, through the rotational motion of the face gear 504, the probe of the automatic tool setting device 4 finds the starting position on the face gear 504 that needs to be machined. During gear grinding, the B and C axes rotate at a set speed. The face gear 504 moves along the Z-axis to reach the Z-axis machining start point. The grinding wheel 201 moves along the X-axis, machining from the outer diameter of the face gear 504 towards the inner diameter. During machining, the grinding wheel 201 moves along the Y-axis in a linked motion. When the grinding wheel 201 moves along the X-axis to within the inner diameter of the face gear 504, the face gear 504 moves along the Z-axis closer to the grinding wheel 201 by a set dimension. The grinding wheel 201 then machines from the inner diameter of the face gear 504 towards the outer diameter along the X-axis. After the grinding wheel 201 leaves the outer diameter of the face gear 504, the previous machining process is repeated until the face gear 504 reaches the final set position along the Z-axis, completing the grinding. During online measurement, the measuring head of the measuring device 3 extends along the Y-axis and measures the ground face gear tooth surface through the combined movement of the X, Y, and Z axes. Based on the measurement results, the grinding wheel dressing data is adjusted and fed back to the machine tool CNC system. When dressing a grinding wheel, such as Figures 11-15 As shown, the grinding wheel 201 is dressed again according to the latest dressing data of the measuring device 3. Finally, the above grinding process is repeated until the face gear 504 is ground to the finished size.

[0062] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and not to limit its protection scope. Although the utility model has been described in detail with reference to the above embodiments, those skilled in the art should understand that after reading this utility model, they can still make various changes, modifications or equivalent substitutions to the specific implementation of the invention, but these changes, modifications or equivalent substitutions are all within the protection scope of the pending claims of the invention.

Claims

1. A horizontal CNC worm gear grinding machine for face gears, characterized in that, include: The base (8) is provided with a lifting assembly (1), and the lifting assembly (1) is connected to a spindle device (2), a measuring device (3) and a tool setting device (4). The lateral moving device is also set on the base (8) and is axially perpendicular to the lifting assembly (1). The top of the lateral moving device is provided with a workpiece head frame (5) and a trimmer device (6). The workpiece headstock (5) is used to mount the face gear (504), and the spindle device (2), measuring device (3), tool setting device (4) and dressing device (6) process the face gear (504) in sequence. The measuring device (3) and the tool setting device (4) are disposed on the top of the spindle device (2), and the measuring device (3) is located above the tool setting device (4); The workpiece headstock (5) and the dressing device (6) are located at one end and the other end of the transverse moving device, and the spindle device (2) is axially perpendicular to the workpiece headstock (5) and the dressing device (6).

2. The horizontal CNC worm gear grinding machine for face gears according to claim 1, characterized in that, The spindle device (2) includes a spindle box (202) and a main motor (203). One end of the spindle box (202) is equipped with a grinding wheel (201), and the other end is connected to the main motor (203). The drive end of the main motor (203) is fixedly connected to the grinding wheel (201).

3. The horizontal CNC worm gear grinding machine for face gears according to claim 1, characterized in that, The workpiece headstock (5) includes a headstock housing (501), which is vertically installed on the top of the transverse moving device; The head frame housing (501) has a rotary table (502) on the side facing the dressing device (6), and the top of the rotary table (502) is provided with a tooling (503).

4. The horizontal CNC worm gear grinding machine for face gears according to claim 1, characterized in that, The trimmer device (6) includes a trimmer housing (604), which is also vertically mounted on the top of the transverse moving device. The top of the dresser housing (604) is equipped with a dresser rotating bracket (603), the top of the dresser rotating bracket (603) is equipped with a dresser (602), and the end of the dresser (602) is equipped with a diamond roller (601).

5. The horizontal CNC worm gear grinding machine for face gears according to claim 1, characterized in that, The lifting assembly (1) includes a column (102), which is located at the top of one end of the base. The column (102) is provided with a main shaft device (2) and has a movable compartment on one side. The top of the column (102) is equipped with a first motor (101), the drive end of the first motor (101) extends into the movable compartment and is connected to a first lead screw (104), the first lead screw (104) cooperates with the main shaft device (2).

6. The horizontal CNC worm gear grinding machine for face gears according to claim 5, characterized in that, The column (102) is provided with a first guide rail (103) and a second guide rail (105) on one side where the movable compartment is located. The first guide rail (103) and the second guide rail (105) also cooperate with the spindle device (2).

7. The horizontal CNC worm gear grinding machine for face gears according to claim 1, characterized in that, The base (8) includes a first base (806) and a second base, the first base (806) and the second base are axially perpendicular to each other, the lateral moving device includes a first lateral moving component and a second lateral moving component, the first lateral moving component is disposed on the top of the first base (806) and the second lateral moving component is disposed on the second base; The lifting assembly (1) is located on the top of the first transverse assembly, and the workpiece head frame (5) and the trimmer device (6) are located on the top of the second transverse moving assembly via the worktable (7).

8. The horizontal CNC worm gear grinding machine for face gears according to claim 7, characterized in that, The first transverse assembly includes a second motor (801), a third guide rail (804), and a fourth guide rail (805), wherein the second motor (801) is mounted on a first motor mount (802); The first motor mount (802) is mounted on the first base (806), and the end of the first motor mount (802) is provided with a second lead screw (803). The third guide rail (804) and the fourth guide rail (805) are disposed at one end and the other end of the first base (806).

9. The horizontal CNC worm gear grinding machine for face gears according to claim 7, characterized in that, The second lateral movement assembly includes a third motor base (810), a fifth guide rail (807) and a sixth guide rail (808). The third motor base (810) is mounted on the top of the second base. One end of the third motor base (810) is connected to a third motor (811), and the other end is connected to a third lead screw (809). The fifth guide rail (807) and the sixth guide rail (808) are located at one end and the other end of the top of the second base.

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