Pressing rivet device of perfusion wind wheel assembling machine
By setting multiple sets of riveting rollers on the support frame and using a drive assembly, multiple riveting points on large wind turbines are achieved, solving the problem that existing technologies cannot perform multiple riveting points on large wind turbines and improving production efficiency.
Patent Information
- Application Number
- CN202422629720.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-30
- Publication Date
- 2025-11-04
- Estimated Expiration
- 2034-10-30
AI Technical Summary
Existing technologies make it difficult to perform multiple one-time riveting on long flow impellers, especially for flow impellers with multiple fixing rings.
Multiple sets of riveting rollers are mounted on a bracket. The synchronous movement and rotation of the riveting rollers are achieved through a drive plate and drive components. The clamping and loosening of multiple sets of riveting rollers are achieved by using a track groove design, so as to realize the multiple riveting of large-scale flow impellers.
Multiple riveting points on the large-scale flow impeller were achieved, improving production efficiency.
Smart Images

Figure CN223506595U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of irrigation impeller assembly equipment, and more specifically to a riveting device for an irrigation impeller assembly machine. Background Technology
[0002] A flow fan is a component that propels airflow. A flow fan generally includes blades and upper and lower end plates. After the blades and upper and lower end plates are assembled, they need to be riveted.
[0003] For example, Chinese announcement number CN219211357U discloses a wind turbine insert riveting machine, including a lower base, a top plate mounted on the upper end of the lower base via a vertical arm, a riveting head mounted on one end of the top plate via a hydraulic cylinder, an upper frame slidably mounted on the upper side of one end of the lower base via a lead screw, a processing table rotatably mounted on the middle of the upper side of the upper frame via a rotating shaft, positioning fixtures mounted on the upper sides of both ends of the processing table, and the processing table being positioned below the riveting head; a motor is connected to the lower end of the rotating shaft via a gear set. This prior art, because the upper frame is slidably mounted on the upper side of one end of the lower base via a lead screw, and a sliding groove is provided on the upper side of one end of the lower base, the lead screw includes a threaded rod rotatably disposed in the middle of the sliding groove, and the lower end of the upper frame is threadedly slidably connected to the threaded rod, allows for horizontal adjustment of the processing table by rotating and adjusting the threaded rod, thereby adjusting the lateral position of the wind turbine riveting, resulting in high adjustment accuracy and convenient and quick operation.
[0004] However, the existing technology is only suitable for riveting small wind turbines. For a large integrated flow wind turbine, multiple fixing rings are installed in the middle of the flow wind turbine, and the existing technology cannot rivet multiple parts of the flow wind turbine at one time.
[0005] To address this issue, the applicant proposes the following technical solution. Utility Model Content
[0006] In view of this, the present invention provides a riveting device for a flow fan assembly machine.
[0007] To achieve the above objectives, this utility model adopts the following technical solution: a riveting device for a flow fan assembly machine, comprising:
[0008] support;
[0009] Multiple sets of riveting rollers are mounted parallel to each other on the bracket, and each set of riveting rollers is equipped with a riveting head;
[0010] The drive plate is provided with an arc-shaped track groove, and at least one set of riveting rollers are respectively confined to the track groove at both ends and can move within the track groove;
[0011] The first driving assembly drives the driving plate to move, thereby causing the riveting rollers to move in the track groove; wherein, when the first driving assembly drives the driving plate to move in the forward direction, the riveting rollers move in the forward direction along the track groove, and multiple sets of riveting rollers converge to clamp the workpiece; when the first driving assembly drives the driving plate to move in the reverse direction, the multiple sets of riveting rollers move in the reverse direction along the track groove, and the multiple sets of riveting rollers move away from each other to release the workpiece.
[0012] The second drive component drives the riveting roller to rotate in order to rivet the workpiece.
[0013] As a preferred embodiment of this utility model, the bracket includes: a left support plate and a right support plate distributed on the left and right sides; and multiple sets of riveting rollers installed between the left support plate and the right support plate.
[0014] As a preferred embodiment of this utility model, the drive plate is installed on both the left support plate and the right support plate; and the left support plate and the right support plate are respectively provided with clearance grooves.
[0015] In a preferred embodiment of this utility model, the drive plate is provided with an arc-shaped rack; the track groove is arc-shaped.
[0016] The first drive assembly includes: a first motor and a first meshing gear that meshes with an arc-shaped rack.
[0017] As a preferred embodiment of the present invention, the first driving assembly further includes: a connecting rod, which is mounted on the bracket and parallel to the riveting roller; the two ends of the connecting rod are respectively provided with the first meshing gear, and the driving plates located at both ends of the riveting roller respectively mesh with a first meshing gear, so that the two ends of the riveting roller move synchronously.
[0018] In a preferred embodiment of this utility model, the output shaft of the first motor is equipped with a first transmission wheel; the connecting rod is equipped with a second transmission wheel, and the first transmission wheel and the second transmission wheel mesh with each other.
[0019] As a preferred embodiment of the present invention, the second drive assembly includes: a second motor, a belt drive assembly, and multiple sets of oscillating gears.
[0020] The second motor, belt drive group, and multiple sets of oscillating gear groups drive the riveting roller to rotate.
[0021] As a preferred embodiment of this utility model, the swing gear set includes: a swing arm, a plurality of meshing transmission wheels disposed on the swing arm, wherein one transmission wheel aa is fixed to one end of the riveting roller; one transmission wheel bb meshes with the transmission wheels of other swing gear sets, or one transmission wheel bb meshes with a gear on a belt drive set to achieve transmission.
[0022] In a preferred embodiment of this invention, the oscillating gear set oscillates as the riveting roller moves along the track groove.
[0023] As a preferred embodiment of this utility model, the riveting roller further includes a rod body on which the riveting heads are evenly distributed.
[0024] As can be seen from the above technical solution, compared with the prior art, the present invention has the following beneficial technical effects:
[0025] 1. The riveting device of the irrigation impeller assembly machine of this utility model can be used to rivet large irrigation impellers with a long length, and can rivet multiple parts of large irrigation impellers at one time, thereby improving production efficiency.
[0026] 2. This utility model has multiple sets of riveting rollers on the bracket. When the multiple sets of riveting rollers are close together, they clamp the large irrigation fan. After clamping, the riveting rollers rotate to rivet the large irrigation fan. After riveting, the multiple sets of riveting rollers are relatively far apart, making it convenient to remove the large irrigation fan.
[0027] 3. This utility model sets a track groove on the drive plate. When the drive plate rotates, the riveting roller moves in the track groove, which ultimately enables multiple sets of riveting rollers to move close together to clamp or move away from each other at the same time. The cooperation between the first drive component and the drive plate enables multiple sets of riveting rollers to move at the same time. The overall structure is ingenious and compact. Attached Figure Description
[0028] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on the provided drawings without creative effort.
[0029] Figure 1 This is a structural schematic diagram of the riveting device of the flow-through impeller assembly machine of this utility model from the first angle.
[0030] Figure 2 This is a structural schematic diagram of the riveting device of the flow-generating impeller assembly machine of this utility model from the second angle.
[0031] Figure 3 This is a structural schematic diagram of the riveting device of the flow fan assembly machine of this utility model from the third angle.
[0032] Explanation of reference numerals in the attached figures
[0033] Support bracket 100; left support plate 110; right support plate 120; clearance groove 130; support rod 140; riveting roller 200; riveting head 210; rod body 220; drive plate 300; track groove 310; arc rack 320; first drive assembly 400; first motor 410; first transmission wheel 411; first meshing gear 420; connecting rod 430; second transmission wheel 431; second drive assembly 500; second motor 510; belt drive assembly 520; swing gear assembly 530; swing arm 531; transmission wheel 532; transmission wheel a 532a; transmission wheel b 532b. Detailed Implementation
[0034] The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic diagrams, illustrating only the basic structure of the invention, and therefore only show the components relevant to the invention.
[0035] For the riveting device of the flow fan assembly machine, please refer to [link / reference]. Figure 1-3 As shown, it includes: a bracket 100, multiple sets of riveting rollers 200, a drive plate 300, a first drive assembly 400, and a second drive assembly 500.
[0036] The bracket 100 is used as a carrier, mainly to provide support, supporting at least the multiple sets of riveting rollers 200 and the drive plate 300. The bracket 100 is provided with a left support plate 110 and a right support plate 120 distributed from left to right. The multiple sets of riveting rollers 200 are installed between the left support plate 110 and the right support plate 120. In this embodiment, three sets of riveting rollers 200 are provided, arranged in a triangular pattern.
[0037] Continue as Figure 1 As shown, the left support plate 110 and the right support plate 120 are provided with support rods 140, which fix the position between the left support plate 110 and the right support plate 120.
[0038] Three sets of riveting rollers 200 are installed parallel to each other on the bracket 100. Each set of riveting rollers 200 is equipped with a riveting head 210. The two ends of the riveting rollers 200 pass through the left support plate 110 and the right support plate 120 respectively. When the large flow impeller is riveted, it is located between the three sets of riveting rollers 200 and the large flow impeller is riveted by the riveting rollers 200.
[0039] The drive plate 300 is installed on the outside of the left support plate 110 and the right support plate 120. The two ends of the riveting roller 200 pass through the left support plate 110 and the right support plate 120 and are connected to the drive plate 300. The drive plate 300 is provided with an arc-shaped track groove 310. The two ends of at least one set of riveting rollers 200 are respectively limited to the track groove 310 and can move within the track groove 310.
[0040] like Figure 3As shown, in this embodiment, the three sets of riveting rollers 200 are all limited by the track grooves 310 on the drive plate 300, and the drive plate 300 is provided with track grooves 310 for each set of riveting rollers 200, and the three track grooves 310 are not connected.
[0041] In order for the riveting roller 200 to move normally along the track groove 310, the left support plate 110 and the right support plate 120 are respectively provided with clearance grooves 130, which avoid the riveting roller 200 so that it can move; the clearance grooves 130 and the track groove 310 partially overlap.
[0042] The first drive assembly 400 drives the drive plate 300 to move, thereby causing the riveting roller 200 to move in the track groove 310. When the first drive assembly 400 drives the drive plate 300 to move forward, the riveting roller 200 moves forward along the track groove 310, and multiple sets of riveting rollers 200 converge to clamp the workpiece. When the first drive assembly 400 drives the drive plate 300 to move in the opposite direction, the multiple sets of riveting rollers 200 move in the opposite direction along the track groove 310, and the multiple sets of riveting rollers 200 move away from each other to release the workpiece.
[0043] The second drive assembly 500 drives the riveting roller 200 to rotate in order to rivet the workpiece.
[0044] In order to enable the riveting roller 200 to move smoothly in the track groove 310, rollers are provided at both ends of the riveting roller 200 to assist the riveting roller 200 in moving along the track groove 310.
[0045] In one embodiment, the drive plate 300 is provided with an arc-shaped rack 320, and the track groove 310 is arc-shaped; for example Figure 1 and Figure 3 As shown, the outer edge of the drive plate 300 is provided with an arc-shaped rack 320, and the first drive assembly 400 includes: a first motor 410 and a first meshing gear 420 that meshes with the arc-shaped rack 320;
[0046] The first motor 410 drives the first meshing gear 420 to rotate. Through the cooperation of the first meshing gear 420 and the arc rack 320, the drive plate 300 is driven to rotate. Then, with the cooperation of the clearance groove 130 and the track groove 310, the riveting roller 200 moves. When moving, the three sets of riveting rollers 200 move closer to each other or further apart.
[0047] In addition, the first motor 410 can directly drive the first meshing gear 420 to rotate, or it can indirectly drive the first meshing gear 420 to rotate.
[0048] In order to achieve synchronous movement of both ends of the riveting roller 200, two first motors 410 can be set up, each first motor 410 driving a first meshing gear 420, thereby driving the riveting roller 200 to move.
[0049] It is also possible that, for example Figure 3 As shown, the first drive assembly 400 further includes a connecting rod 430, which is mounted on the bracket 100 and parallel to the riveting roller 200; the two ends of the connecting rod 430 are respectively provided with the first meshing gear 420, and the drive plates 300 located at both ends of the riveting roller 200 respectively mesh with one of the first meshing gears 420, so that the two ends of the riveting roller 200 move synchronously.
[0050] Furthermore, the output shaft of the first motor 410 is equipped with a first transmission wheel 411; the connecting rod 430 is equipped with a second transmission wheel 431, and the first transmission wheel 411 and the second transmission wheel 431 mesh with each other.
[0051] In one implementation, such as Figure 2 As shown, the second drive assembly 500 includes: a second motor 510, a belt drive assembly 520, and multiple sets of oscillating gears 530; the second motor 510, the belt drive assembly 520, and the multiple sets of oscillating gears 530 drive the riveting roller 200 to rotate, and the oscillating gears 530 oscillate as the riveting roller 200 moves along the track groove 310.
[0052] The oscillating gear set 530 includes: a swing arm 531 and a plurality of meshing transmission wheels 532 disposed on the swing arm 531, wherein one transmission wheel a532a is fixed to one end of the riveting roller 200; one transmission wheel b532b meshes with the transmission wheels 532 of other oscillating gear sets 530, or one transmission wheel b532b meshes with a gear on a belt drive set 520 to achieve transmission.
[0053] Specifically, such as Figure 2 As shown, the belt drive assembly 520 includes two drive wheels and a belt wound around the drive wheels. The second motor 510 drives the belt drive assembly 520 to run. Multiple sets of oscillating gear sets 530 mesh with each other, and at least one set of oscillating gear sets 530 is connected to the belt drive assembly 520 and drives it, ultimately driving the riveting roller 200 to rotate.
[0054] In one embodiment, the riveting roller 200 further includes a rod 220 on which riveting heads 210 are evenly distributed. The number of riveting heads 210 and the spacing between multiple riveting heads 210 are determined according to the number of fixing rings that need to be riveted on the large-scale flow impeller.
[0055] The large-scale flow impeller includes multiple blades and a fixing ring connecting the multiple blades. The fixing ring is annular, and the blades are inserted into the fixing ring. The number of rivet heads 210 and the spacing between the multiple rivet heads 210 are set according to the number of fixing rings on the large-scale flow impeller.
[0056] In use, the three sets of riveting rollers 200 are far apart. The large flow impeller is installed between the three sets of riveting rollers 200. Then, the first drive assembly 400 runs in the forward direction. The first motor 410 drives the connecting rod 430 to rotate, and at the same time drives the first meshing gear 420 to rotate, so as to drive the drive plate 300 to rotate. When rotating, the three sets of riveting rollers 200 move closer to each other to clamp the large flow impeller.
[0057] Then, the second drive assembly 500 operates, driving the three sets of riveting rollers 200 to rotate. During the rotation, the large flow fan wheel rotates, and at the same time, the riveting head 210 performs the riveting operation between the fixed ring and the blade.
[0058] Finally, after the riveting is completed, the second drive assembly 500 stops running, and the first drive assembly 400 runs in reverse to drive the drive plate 300 to move in the opposite direction, so that the three sets of riveting rollers 200 move away from each other, loosen the large flow impeller after riveting, and then take out the large flow impeller.
[0059] The above description of the disclosed embodiments enables those skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A riveting device for a flow fan assembly machine, characterized in that: include: Support (100); Multiple sets of riveting rollers (200) are mounted parallel to each other on the bracket (100), and each set of riveting rollers (200) is provided with a riveting head (210); The drive plate (300) is provided with an arc-shaped track groove (310), and at least one set of riveting rollers (200) have their ends respectively limited within the track groove (310) and can move within the track groove (310); The first drive assembly (400) drives the drive plate (300) to move, thereby causing the riveting rollers (200) to move along the track groove (310). When the first drive assembly (400) drives the drive plate (300) to move forward, the riveting rollers (200) move forward along the track groove (310), and multiple sets of riveting rollers (200) converge to clamp the workpiece. When the first drive assembly (400) drives the drive plate (300) to move in the opposite direction, the multiple sets of riveting rollers (200) move in the opposite direction along the track groove (310), and the multiple sets of riveting rollers (200) move away from each other to release the workpiece. The second drive assembly (500) drives the riveting roller (200) to rotate in order to rivet the workpiece.
2. The riveting device for the irrigation impeller assembly machine according to claim 1, characterized in that: The bracket (100) includes: a left support plate (110) and a right support plate (120) distributed on the left and right sides; and multiple sets of riveting rollers (200) installed between the left support plate (110) and the right support plate (120).
3. The riveting device for the irrigation impeller assembly machine according to claim 2, characterized in that: The drive plate (300) is installed on both the left support plate (110) and the right support plate (120); and the left support plate (110) and the right support plate (120) are respectively provided with clearance grooves (130).
4. The riveting device for the irrigation impeller assembly machine according to claim 1, characterized in that: The drive plate (300) is provided with an arc-shaped rack (320); the track groove (310) is arc-shaped; The first drive assembly (400) includes: a first motor (410) and a first meshing gear (420) that meshes with an arcuate rack (320).
5. The riveting device for the irrigation impeller assembly machine according to claim 4, characterized in that: The first drive assembly (400) further includes a connecting rod (430), which is mounted on the bracket (100) and parallel to the riveting roller (200); the two ends of the connecting rod (430) are respectively provided with the first meshing gear (420), and the drive plates (300) located at both ends of the riveting roller (200) respectively mesh with one of the first meshing gears (420) so that the two ends of the riveting roller (200) move synchronously.
6. The riveting device for the irrigation impeller assembly machine according to claim 5, characterized in that: The output shaft of the first motor (410) is equipped with a first transmission wheel (411); the connecting rod (430) is equipped with a second transmission wheel (431), and the first transmission wheel (411) and the second transmission wheel (431) mesh with each other.
7. The riveting device for the irrigation impeller assembly machine according to claim 1, characterized in that: The second drive assembly (500) includes: a second motor (510), a belt drive assembly (520), and multiple sets of oscillating gear sets (530); The second motor (510), belt drive group (520) and multiple sets of oscillating gear groups (530) drive the riveting roller (200) to rotate.
8. The riveting device for the irrigation impeller assembly machine according to claim 7, characterized in that: The swing gear set (530) includes: a swing arm (531) and a plurality of meshing transmission wheels (532) disposed on the swing arm (531), wherein one transmission wheel a (532a) is fixed to one end of the riveting roller (200); one transmission wheel b (532b) meshes with the transmission wheels (532) of other swing gear sets (530), or one transmission wheel b (532b) meshes with the gear on the belt drive set (520) to realize transmission.
9. The riveting device for the irrigation impeller assembly machine according to claim 8, characterized in that: The oscillating gear set (530) oscillates as the riveting roller (200) moves along the track groove (310).
10. The riveting device for the irrigation impeller assembly machine according to claim 1, characterized in that: The riveting roller (200) also includes a rod (220), on which the riveting heads (210) are evenly distributed.
Citation Information
Patent Citations
Wind wheel insert riveting press
CN219211357U