Posture adjusting and inserting mechanism for angle seat metal

By designing a corner bracket metal posture adjustment and insertion mechanism, and utilizing a vibration feeding and posture adjustment mechanism combined with vacuum suction and a rotary cylinder, the problem of low assembly efficiency of corner bracket metal was solved, and rapid and efficient automated assembly was achieved.

CN223506616UActive Publication Date: 2025-11-04EASYTITE MECHATRONICS (WUXI) CO LTD
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Patent Information

Application Number
CN202422667456.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-04
Publication Date
2025-11-04
Estimated Expiration
2034-11-04

AI Technical Summary

Technical Problem

The existing technology for corner bracket assembly is characterized by low efficiency, inconvenient operation, and lack of automated insertion devices, which makes rapid assembly difficult.

Method used

A corner bracket metal posture adjustment and insertion mechanism was designed, including a corner bracket metal vibrating feeding tray, a receiving mechanism, a posture adjustment mechanism, first and second conveying mechanisms, and a loading mechanism. The posture of the corner bracket metal is adjusted by rotating the base and fixing the base, and automated assembly is achieved by using a vacuum suction pipe and a rotary cylinder.

Benefits of technology

It enables rapid and efficient assembly of corner brackets, improves assembly efficiency, and achieves uninterrupted continuous conveying and insertion operations.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses an angle seat metal posture adjusting and inserting mechanism which comprises an angle seat metal vibration feeding disc, a material receiving mechanism, a posture adjusting mechanism, a first carrying mechanism, a second carrying mechanism and a loading mechanism, the material receiving mechanism is arranged at the output end of the angle seat metal vibration feeding disc, and the posture adjusting mechanism is arranged on one side of the material receiving mechanism. After the first carrying mechanism carries the angle seat metal on the receiving mechanism to the posture adjusting mechanism for posture adjustment, the second carrying mechanism carries the angle seat metal subjected to posture adjustment from the posture adjusting mechanism to the loading mechanism for assembly; the posture adjusting mechanism comprises a rotating seat and a fixed seat, and the two angle seats can be adjusted to the opposite directions by rotating the rotating seat; the loading mechanism comprises a rotationally arranged loading seat, and the filter shell is installed on the loading seat and rotationally matched with the second carrying mechanism to insert angle seat metal. According to the automatic assembling machine, automatic feeding and receiving can be achieved, posture adjustment is conducted firstly, then angle seat metal is inserted, continuous conveying and inserting operation can be achieved through the whole machine, and rapid and efficient assembling of products is achieved.
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Description

Technical Field

[0001] This utility model relates to the field of manufacturing and installation technology of electronic precision components, and in particular to a corner bracket attitude adjustment and insertion mechanism. Background Technology

[0002] In the set of corner brackets assembled at both ends of the filter housing, the orientation of the two corner brackets needs to be adjusted to opposite directions. Conventional manual assembly methods are inefficient and inconvenient, and currently there is no corresponding automated insertion device that can achieve rapid assembly of this model of product. Utility Model Content

[0003] The technical problem to be solved by this utility model is to provide a corner seat posture adjustment and insertion mechanism, which aims to solve the technical problems of low efficiency and inconvenience of manual assembly in the prior art, and the lack of corresponding automated insertion devices to achieve rapid assembly of this model of product.

[0004] The technical solution of this utility model is: a corner bracket metal posture adjustment and insertion mechanism, including a corner bracket metal vibrating feeding tray, a receiving mechanism, a posture adjustment mechanism, a first conveying mechanism, a second conveying mechanism, and a loading mechanism. The receiving mechanism is located at the output end of the corner bracket metal vibrating feeding tray to receive two corner bracket metals at a time. The posture adjustment mechanism is located on one side of the receiving mechanism. The first conveying mechanism moves the corner bracket metals from the receiving mechanism to the posture adjustment mechanism for posture adjustment. Then, the second conveying mechanism moves the posture-adjusted corner bracket metals from the posture adjustment mechanism to the loading mechanism for assembly. The posture adjustment mechanism includes a rotating seat and a fixed seat for placing two corner bracket metals respectively. By rotating the rotating seat, the two corner bracket metals can be adjusted to opposite directions. The loading mechanism includes a rotatably disposed loading seat. A filter housing is mounted on the loading seat and rotatably cooperates with the second conveying mechanism to insert corner bracket metals at both ends.

[0005] Furthermore, the receiving mechanism described in this utility model includes a receiving seat located at the output end of the vibrating feeding tray of the corner seat. The receiving seat is mounted on the front support and is driven to slide by a sliding cylinder. The front support is also provided with two limiting members, which are respectively arranged on both sides of the receiving seat to limit the sliding stroke.

[0006] Furthermore, in this utility model, the rotating seat is mounted on the rear support and driven to rotate by the first rotating cylinder, and the fixed seat is mounted on the housing of the first rotating cylinder.

[0007] Furthermore, in this utility model, the first conveying mechanism includes a front-to-back moving module, a first lifting module connected to the front-to-back moving module, and a primary suction module connected to the first lifting module; the second conveying mechanism includes a left-to-right moving module, a front-to-back telescopic module connected to the left-to-right moving module, a second lifting module connected to the front-to-back telescopic module, and a secondary suction module connected to the second lifting module.

[0008] Furthermore, both the primary suction module and the secondary suction module described in this utility model include two vacuum suction tubes. The vacuum suction tubes are elastically mounted on the suction base by springs, so that the vacuum suction tubes can move within a certain range relative to the suction base.

[0009] Furthermore, the loading seat described in this utility model is provided with multiple positioning posts, the filter housing is inserted into the positioning posts, the bottom of the loading seat is connected to the second rotary cylinder through a rotary seat, the rotary seat is provided with a rotation limit block, and one side of the rotary seat is provided with two stop members that cooperate with the rotation limit block.

[0010] Furthermore, the loading seat described in this utility model is positioned by a top rod, and the loading seat is provided with two symmetrically arranged positioning holes. The top rod is driven by a lifting cylinder and can be inserted into the positioning holes for positioning.

[0011] Compared with the prior art, this utility model has the following advantages: This utility model adopts an automatic vibratory feeder and an automatic receiving seat. Two corner brackets are used as a group. Each group of corner brackets is first moved to the attitude adjustment mechanism. The rotating seat and the fixed seat are placed respectively and the two corner brackets are adjusted to the opposite direction by 180° rotation. Then, they are moved to the loading mechanism for insertion. The filter housing to be assembled can be rotated by the loading seat. A group of corner brackets is inserted at both ends in two separate operations. The operation of the two conveying mechanisms does not interfere with each other, which can realize uninterrupted and continuous conveying and insertion operations, and realize the rapid and efficient assembly of products. Attached Figure Description

[0012] Figure 1 This is a structural diagram of the entire machine of this utility model;

[0013] Figure 2 This is a schematic diagram showing the cooperation of the corner seat metal vibrating feeding tray, receiving mechanism, posture adjustment mechanism and first conveying mechanism described in this utility model;

[0014] Figure 3 This is a schematic diagram showing the cooperation between the attitude adjustment mechanism, the second conveying mechanism, and the loading mechanism described in this utility model;

[0015] Figure 4 This is a schematic diagram of the specific structure of the loading mechanism described in this utility model;

[0016] Figure 5This is a schematic diagram showing the cooperation between the rotation limit block and the stop in the loading mechanism of this utility model;

[0017] Figure 6 This is a schematic diagram of the assembled finished product of this utility model.

[0018] The components include: 1. Corner seat vibrating feeding tray; 2. Receiving mechanism; 21. Receiving seat; 22. Front support; 23. Sliding cylinder; 24. Limiting component; 3. Attitude adjustment mechanism; 31. Rotating seat; 32. Fixed seat; 33. Rear support; 34. First rotary cylinder; 4. First conveying mechanism; 41. Forward and backward moving module; 42. First lifting module; 43. Primary suction module; 5. Second conveying mechanism; 51. Left and right moving module; 52. Forward and backward telescopic module; 53. Second lifting module; 54. Secondary suction module; 6. Loading mechanism; 61. Loading seat; 61a. Positioning column; 61b. Positioning port; 62. Rotating seat; 62a. Rotation limit block; 63. Second rotary cylinder; 64. Stopping component; 65. Push rod; 66. Lifting cylinder; a. Filter housing; b. Corner seat. Detailed Implementation

[0019] The specific embodiments of this utility model are described in detail below with reference to the accompanying drawings.

[0020] Example:

[0021] The accompanying drawings illustrate a specific embodiment of the corner seat posture adjustment and insertion mechanism of this utility model. Figure 1 It mainly includes a corner metal vibrating feeding plate 1, a receiving mechanism 2, an attitude adjustment mechanism 3, a first conveying mechanism 4, a second conveying mechanism 5, and a loading mechanism 6. The receiving mechanism 2 is located at the output end of the corner metal vibrating feeding plate 1 and is used to receive two corner metals b each time. The attitude adjustment mechanism 3 is located on one side of the receiving mechanism 2. The first conveying mechanism 4 moves the corner metals b on the receiving mechanism 2 to the attitude adjustment mechanism 3 for attitude adjustment. Then, the second conveying mechanism 5 moves the angle metals b after attitude adjustment from the attitude adjustment mechanism 3 to the loading mechanism 6 for assembly.

[0022] The coordination of the corner-mounted vibrating feeding tray 1, the receiving mechanism 2, the attitude adjustment mechanism 3, and the first conveying mechanism 4 is as follows: Figure 2 As shown, it is used to coordinate the posture adjustment of the corner seat.

[0023] The receiving mechanism 2 includes a receiving seat 21 located at the output end of the corner metal vibrating feeding tray 1. The receiving seat 21 is mounted on the front support 22 and is driven to slide by a sliding cylinder 23. It can receive two corner metal pieces b at a time, and the two corner metal pieces b have the same posture. The front support 22 is provided with two limiting members 24, which are respectively arranged on both sides of the receiving seat 21 to limit the sliding stroke.

[0024] The attitude adjustment mechanism 3 includes a rotating seat 31 and a fixed seat 32 for placing two corner brackets b respectively. The rotating seat 31 is mounted on the rear support 33 and is driven to rotate by the first rotary cylinder 34. By rotating the rotating seat 31 180°, the two corner brackets b can be adjusted to opposite directions. The fixed seat 32 is mounted on the housing of the first rotary cylinder 34 and is located on one side of the rotating seat 31.

[0025] The first conveying mechanism 4 includes a front-to-back moving module 41, a first lifting module 42 connected to the front-to-back moving module 41, and a primary suction module 43 connected to the first lifting module 42. The primary suction module 43 includes two vacuum suction tubes for simultaneously lifting two corner brackets b and conveying them to the rotating base 31 and the fixed base 32, respectively. The vacuum suction tubes are elastically mounted on the suction base by springs, allowing the vacuum suction tubes to move within a certain range relative to the suction base, thus providing a certain buffering effect.

[0026] The coordination of attitude adjustment mechanism 3, second conveying mechanism 5, and loading mechanism 6 is as follows: Figure 3 As shown, it is used to complete the insertion of the corner bracket.

[0027] The second conveying mechanism 5 includes a left-right moving module 51, a front-back telescopic module 52 connected to the left-right moving module 51, a second lifting module 53 connected to the front-back telescopic module 52, and a secondary suction module 54 connected to the second lifting module 53. The secondary suction module 54 also includes two vacuum suction tubes for simultaneously lifting two corner brackets (b) and transporting them to the loading mechanism 6 for assembly. Similarly, the vacuum suction tubes are elastically mounted on the suction base by springs, allowing the vacuum suction tubes to move within a certain range relative to the suction base, thus providing a certain buffering effect.

[0028] The loading mechanism 6 includes a rotatably mounted loading seat 61. The filter housing a is mounted on the loading seat 61 and rotatably cooperates with the second conveying mechanism 5 to insert corner brackets b at both ends. Specifically, in conjunction with... Figure 4 , Figure 5 The loading base 61 is equipped with four positioning posts 61a, and the filter housing a is inserted into the positioning posts 61a. The bottom of the loading base 61 is connected to a second rotary cylinder 63 via a rotating seat 62. The rotating seat 62 is equipped with a rotation limit block 62a, and two stop pieces 64 that cooperate with the rotation limit block 62a are also provided on one side of the rotating seat 62, controlling the maximum rotation angle to 180°. To improve the reliability and stability of the assembly, the loading base 61 is also positioned by a push rod 65. The loading base 61 is equipped with two symmetrically arranged positioning ports 61b. The push rod 65 is driven to rise and fall by a lifting cylinder 66. After the loading base 61 rotates the filter housing a into position, the push rod 65 rises and inserts into the corresponding positioning port 61b to position the loading base 61.

[0029] In this embodiment, the corner bracket metal vibratory feeding tray 1 automatically feeds the metal. The receiving mechanism 2 receives two corner bracket metal pieces b at a time, forming a set of two pieces. Then, the first conveying mechanism 4 picks up the set of corner bracket metal pieces from the receiving mechanism 2 and transports it to the attitude adjustment mechanism 3. The two corner bracket metal pieces b are placed on the rotating seat 31 and the fixed seat 32, respectively. The rotating seat 31 rotates 180° to adjust the two corner bracket metal pieces b to their opposite directions. Then, the second conveying mechanism 5 moves the corner bracket metal pieces to the loading mechanism 6. After inserting one set into one end of the filter housing a, the loading seat 61 rotates 180° and repeats the above steps to continue attitude adjustment and transport the second set of corner bracket metal pieces to insert into the other end of the filter housing a, completing the assembly. The finished product is as follows: Figure 6 As shown. The operation of the first conveying mechanism 4 and the second conveying mechanism 5 in the whole machine does not interfere with each other, which can realize uninterrupted and continuous conveying and insertion operations, and achieve rapid and efficient assembly of products.

[0030] Of course, the above embodiments are only for illustrating the technical concept and features of this utility model, and their purpose is to enable those skilled in the art to understand the content of this utility model and implement it accordingly. They should not be used to limit the protection scope of this utility model. All modifications made in accordance with the spirit and essence of the main technical solution of this utility model should be covered within the protection scope of this utility model.

Claims

1. A corner seat posture adjustment and insertion mechanism, characterized in that: The system includes a vibrating feeder (1) for corner metal fittings, a receiving mechanism (2), a posture adjustment mechanism (3), a first conveying mechanism (4), a second conveying mechanism (5), and a loading mechanism (6). The receiving mechanism (2) is located at the output end of the vibrating feeder (1) for receiving two corner metal fittings (b) at a time. The posture adjustment mechanism (3) is located on one side of the receiving mechanism (2). After the first conveying mechanism (4) moves the corner metal fittings (b) from the receiving mechanism (2) to the posture adjustment mechanism (3) for posture adjustment, the second conveying mechanism (5) will adjust the posture of the metal fittings (b). After the orientation is adjusted, the corner bracket (b) is moved from the orientation adjustment mechanism (3) to the loading mechanism (6) for assembly; the orientation adjustment mechanism (3) includes a rotating seat (31) and a fixed seat (32) for placing the two corner brackets (b) respectively. By rotating the rotating seat (31), the two corner brackets (b) can be adjusted to opposite directions; the loading mechanism (6) includes a rotatably arranged loading seat (61). The filter housing (a) is mounted on the loading seat (61) and rotates in coordination with the second conveying mechanism (5) to insert the corner brackets (b) at both ends.

2. The angle seat posture adjustment and insertion mechanism according to claim 1, characterized in that: The receiving mechanism (2) includes a receiving seat (21) located at the output end of the corner seat vibrating feeding tray (1). The receiving seat (21) is mounted on the front support (22) and driven to slide by a sliding cylinder (23). The front support (22) is also provided with two limiting members (24), which are respectively arranged on both sides of the receiving seat (21) to limit the sliding stroke.

3. The angle seat posture adjustment and insertion mechanism according to claim 1, characterized in that: The rotating seat (31) is mounted on the rear support (33) and driven to rotate by the first rotary cylinder (34). The fixed seat (32) is mounted on the housing of the first rotary cylinder (34).

4. The angle seat posture adjustment and insertion mechanism according to claim 1, characterized in that: The first conveying mechanism (4) includes a front-to-back moving module (41), a first lifting module (42) connected to the front-to-back moving module (41), and a primary suction module (43) connected to the first lifting module (42). The second conveying mechanism (5) includes a left-to-right moving module (51), a front-to-back telescopic module (52) connected to the left-to-right moving module (51), a second lifting module (53) connected to the front-to-back telescopic module (52), and a secondary suction module (54) connected to the second lifting module (53).

5. The angle seat posture adjustment and insertion mechanism according to claim 4, characterized in that: Both the primary suction module (43) and the secondary suction module (54) include two vacuum suction tubes. The vacuum suction tubes are elastically mounted on the suction base by springs, so that the vacuum suction tubes can move within a certain range relative to the suction base.

6. The angle seat posture adjustment and insertion mechanism according to claim 1, characterized in that: The loading seat (61) is provided with multiple positioning posts (61a), and the filter housing (a) is inserted into the positioning posts (61a). The bottom of the loading seat (61) is connected to the second rotary cylinder (63) through the rotary seat (62). The rotary seat (62) is provided with a rotation limit block (62a), and two stop members (64) that cooperate with the rotation limit block (62a) are provided on one side of the rotary seat (62).

7. The angle seat posture adjustment and insertion mechanism according to claim 6, characterized in that: The loading seat (61) is positioned by a push rod (65). The loading seat (61) is provided with two symmetrically arranged positioning ports (61b). The push rod (65) is driven by a lifting cylinder (66) and can be inserted into the positioning port (61b) for positioning.