Air duct fan assembling equipment
By designing duct fan assembly equipment, the fan can be precisely installed by utilizing the rotation of the assembly slot and fan platform. Combined with a recycling belt and sensors, the problem of inaccurate fan installation position is solved, the installation accuracy is improved, and the jig can be recycled.
Patent Information
- Application Number
- CN202423029911.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-09
- Publication Date
- 2025-11-04
- Estimated Expiration
- 2034-12-09
AI Technical Summary
The high precision required for the installation location during fan installation affects the efficiency of air intake and exhaust.
Design a duct fan assembly device, including a body, conveyor belt, fixture and transfer mechanism. By placing duct components in the assembly slot and placing the fan in the fan slot, the fan platform is rotated to achieve precise installation. Combined with a recycling belt and a positioning sensor, the fixture can be reused and the transfer can be precise.
It improves the accuracy of fan installation, ensures the accuracy of installation position each time, enables the reuse and transportation of fixtures, and facilitates automated production.
Smart Images

Figure CN223506649U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of duct fan assembly, and more particularly to a duct fan assembly device. Background Technology
[0002] A fan is a machine that uses input mechanical energy to increase gas pressure and discharge gas; it is a type of driven fluid machinery. The term "fan" is a common abbreviation for gas compression and gas transport machinery, and commonly refers to ventilators, blowers, and wind turbines.
[0003] A duct fan is a type of fan that adjusts the position of the air inlet and outlet by controlling the air ducts on the casing. Because it is necessary to control the position and amount of air inlet and outlet by controlling each ventilation hole, the accuracy of the fan installation position is required during the assembly process. When the fan installation is deviated, it can easily affect the air inlet and outlet efficiency. Utility Model Content
[0004] To improve the accuracy of fan installation, this application provides a duct fan assembly device.
[0005] The duct fan assembly equipment provided in this application adopts the following technical solution:
[0006] A duct and fan assembly device includes a body with a conveyor belt along its length. A duct assembly station, a fan assembly station, a lower housing assembly station, and an upper housing assembly station are sequentially arranged along the conveyor belt's conveying direction. A plurality of fixtures are evenly arranged on the conveyor belt. Each fixture includes an assembly plate, an assembly table, and a fan table. The assembly plate is placed on the conveyor belt, and the assembly table is fixed to the assembly plate. An assembly groove is formed on the assembly table. The fan table is hinged to the assembly table, and a fan groove is formed on the fan table. Rotation of the fan table causes the fan groove to rotate to a fan installation position above the assembly groove.
[0007] By adopting the above technical solution, by placing the air duct component in the assembly slot and placing the fan in the fan slot, and by rotating the fan platform to install the fan in the designated position of the air duct component, the accuracy of the fan installation position is ensured each time, thereby improving the accuracy of fan installation.
[0008] Optionally, the assembly slot includes a housing slot and an air duct slot, wherein the housing slot is formed on the assembly table and the air duct slot is formed at the bottom of the housing slot.
[0009] By adopting the above technical solution, the air duct groove is used for the placement and positioning of the air duct assembly before the housing is installed, and the housing groove is used for the placement of the lower housing.
[0010] Optionally, the end of the fan platform furthest from the assembly platform extends beyond the assembly plate.
[0011] By adopting the above technical solution, the fan platform extends out of the assembly plate, providing space for rotating the fan platform and facilitating its rotation.
[0012] Optionally, the machine body is equipped with a recovery belt, which is arranged parallel to the conveyor belt, and the conveying directions of the recovery belt and the conveyor belt are opposite.
[0013] By adopting the above technical solution, the recycling belt can send the used jig back to the feeding end of the conveyor belt, thus facilitating the handling of the jig after use.
[0014] Optionally, a transplanting mechanism is provided between the recycling belt and the conveyor belt, and two transplanting mechanisms are respectively provided at both ends of the conveyor belt and the recycling belt along their length.
[0015] By adopting the above technical solution, the transplanting mechanism can transfer the used jig from the conveyor belt to the recycling belt, and can also transfer the jig returned from the recycling belt to the conveyor belt, thus realizing the recycling of the jig.
[0016] Optionally, the transplanting mechanism includes a transplanting frame, a horizontal transplanting cylinder, a lifting slide cylinder, and a gripper cylinder. The transplanting frame is mounted on the machine body, the horizontal transplanting cylinder is mounted on the transplanting frame, the lifting slide cylinder is mounted on the horizontal transplanting cylinder, and the gripper cylinder is mounted on the lifting slide cylinder. The horizontal transplanting cylinder drives the lifting slide cylinder to slide between the conveyor belt and the recovery belt, and the lifting slide cylinder drives the gripper cylinder to slide towards or away from the machine body. The gripper cylinder clamps or releases the fixture.
[0017] By adopting the above technical solution, the lifting slide cylinder drives the gripper cylinder to approach or move away from the fixture, then the gripper cylinder clamps the fixture, and the horizontal transfer cylinder transfers the fixture from the conveyor belt to the recycling belt or from the recycling belt to the conveyor belt.
[0018] Optionally, the transplanting frame includes a transplanting rod and a transplanting block. The transplanting rod is fixed to the machine body, and the transplanting block slides along the height direction of the machine body on the transplanting rod. A horizontal transplanting cylinder is installed on the transplanting block.
[0019] By adopting the above technical solution, the overall height of the transplanting component can be adjusted by sliding the transplanting block, thereby allowing the transplanting component to be adjusted according to the height of the fixture.
[0020] Optionally, both the end of the conveyor belt in the transmission direction and the end of the recycling belt in the transmission direction are equipped with positioning sensors.
[0021] By adopting the above technical solution, the positioning sensor can detect whether the fixture is in a position where it can be transplanted, thereby facilitating the accurate transplanting of the transplanting components.
[0022] In summary, this application includes at least one of the following beneficial technical effects:
[0023] 1. By placing the air duct assembly in the assembly slot and the fan in the fan slot, the fan is installed in the designated position of the air duct assembly by rotating the fan platform, thereby ensuring the accuracy of the fan installation position each time and improving the accuracy of the fan installation.
[0024] 2. The recycling belt can return the used jig to the feed end of the conveyor belt, thus facilitating the handling of the jig after use;
[0025] 3. The transplanting mechanism can transfer used jigs from the conveyor belt to the recycling belt, and can also transfer jigs returned from the recycling belt to the conveyor belt, realizing the recycling of jigs;
[0026] 4. The positioning sensor can detect whether the fixture is in a position where it can be transferred, thereby facilitating the accurate transfer of the transfer components. Attached Figure Description
[0027] Figure 1 This is a schematic diagram of the overall structure of this embodiment.
[0028] Figure 2 This is a schematic diagram of the fixture in this embodiment.
[0029] Figure 3 This is a schematic diagram of the overall structure of this embodiment with part of the shell removed.
[0030] Figure 4 yes Figure 3 A magnified view of section A in the middle.
[0031] Explanation of reference numerals in the attached drawings: 1. Machine body; 2. Conveyor belt; 3. Air duct assembly station; 4. Fan assembly station; 5. Lower shell assembly station; 6. Upper shell assembly station; 7. Fixture; 71. Assembly plate; 72. Assembly table; 73. Fan table; 8. Assembly slot; 81. Shell slot; 82. Air duct slot; 9. Fan slot; 10. Retrieval belt; 11. Transplanting mechanism; 111. Transplanting frame; 1111. Transplanting rod; 1112. Transplanting block; 112. Horizontal transplanting cylinder; 113. Lifting slide cylinder; 114. Grip cylinder; 12. Position check sensor; 13. Guide rail. Detailed Implementation
[0032] The following is in conjunction with the appendix Figure 1-4 This application will be described in further detail.
[0033] First, it should be noted that in the description of this application, the use of directional terms such as "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer" indicates the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. These terms are used solely for descriptive purposes and do not indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this application. Furthermore, the use of numerical quantifiers such as "first," "second," and "third" is for descriptive purposes only and should not be construed as indicating or implying relative importance. Additionally, in this application, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to fixed connections, detachable connections, interference fits, transition fits, or integral connections; they can refer to direct connections or indirect connections through an intermediate medium. Therefore, those skilled in the art can understand the specific meaning of the above terms in this application based on the specific circumstances.
[0034] This application discloses a duct fan assembly device, referring to... Figure 1 and Figure 2 The system includes a rectangular body 1 mounted on the ground. A conveyor belt 2 is installed along the length of the body 1. Along the conveying direction of the conveyor belt 2, a series of assembly stations are arranged on the body 1: a duct assembly station 3, a fan assembly station 4, a lower casing assembly station 5, and an upper casing assembly station 6. These stations can be equipped with automated assembly equipment or be used for manual assembly. Several fixtures 7 are evenly arranged on the conveyor belt 2. Each fixture 7 includes an assembly plate 71, an assembly table 72, and a fan table 73. The assembly plate 71 is placed on the conveyor belt 2, and the assembly table 72 is fixed to the assembly plate 71. The assembly table 72 has an assembly groove 8. The machine platform 73 is hinged to the assembly platform 72. The fan platform 73 has a fan slot 9. The fan platform 73 rotates to rotate the fan slot 9 to the fan installation position above the assembly slot 8. The end of the fan platform 73 away from the assembly platform 72 extends out of the assembly plate 71. By placing the air duct assembly in the assembly slot 8 and placing the fan in the fan slot 9, the fan platform 73 is rotated to install the fan in the designated position of the air duct assembly, thereby ensuring the accuracy of the fan installation position each time and improving the accuracy of the fan installation. In this embodiment, the length of the hinge is selected according to the position where the fan needs to be installed, so as to ensure that when the fan platform 73 rotates to fit the assembly platform 72, the fan in the fan slot 9 can be installed in the designated position of the air duct assembly.
[0035] Reference Figure 2The assembly slot 8 includes a housing slot 81 and an air duct slot 82. The housing slot 81 is located on the assembly table 72, and the air duct slot 82 is located at the bottom of the housing slot 81. The housing slot 81 is used to install and position the lower housing, and the air duct slot 82 is used to install and position the air duct components. When assembling the air duct components and the fan, the air duct components are placed directly in the air duct slot 82 for positioning. When installing the lower housing, the assembled and fixed fan and air duct components are taken out, the lower housing is placed in the housing slot 81 for positioning, and then the air duct components with the fan installed are installed in the lower housing.
[0036] Reference Figure 3 and Figure 4 The machine body 1 is equipped with a recycling belt 10, which is parallel to the conveyor belt 2 and has the same length. The recycling belt 10 and the conveyor belt 2 have opposite conveying directions. The recycling belt 10 can send the used jig 7 back to the feeding end of the conveyor belt 2, thus facilitating the handling of the jig 7 after use.
[0037] Reference Figure 3 and Figure 4A transplanting mechanism 11 is provided between the recovery belt 10 and the conveyor belt 2. Two transplanting mechanisms 11 are respectively located at both ends of the conveyor belt 2 and the recovery belt 10 along their length. The transplanting mechanism 11 can transplant the used jig 7 from the conveyor belt 2 to the recovery belt 10, and can also transplant the jig 7 returned from the recovery belt 10 to the conveyor belt 2, realizing the recycling of the jig 7. The transplanting mechanism 11 includes a transplanting frame 111, a horizontal transplanting cylinder 112, a lifting slide cylinder 113, and a gripper cylinder 11. 4. The transplanting frame 111 is installed on the machine body 1. The horizontal transplanting cylinder 112 is installed on the transplanting frame 111. The lifting slide cylinder 113 is installed on the horizontal transplanting cylinder 112. The gripper cylinder 114 is installed on the lifting slide cylinder 113. The horizontal transplanting cylinder 112 drives the lifting slide cylinder 113 to slide between the conveyor belt 2 and the recovery belt 10. The lifting slide cylinder 113 drives the gripper cylinder 114 to slide towards or away from the machine body 1. The gripper cylinder 114 clamps or releases the load. Fixture 7; Transplanter 111 includes a transplanting rod 1111 and a transplanting block 1112. The transplanting rod 1111 is fixed to the machine body 1. The transplanting block 1112 slides along the height direction of the machine body 1 on the transplanting rod 1111. The transplanting block 1112 is fixed to the transplanting rod 1111 by bolts. Loosening the bolts can drive the transplanting block 1112 to slide. A horizontal transplanting cylinder 112 is installed on the transplanting block 1112. The overall height of the transplanting assembly can be adjusted by the sliding of the transplanting block 1112, thereby enabling... The transplanting assembly is adjusted according to the height of the fixture 7. A guide rail 13 is horizontally installed on the transplanting block 1112. The slider on the horizontal transplanting cylinder 112 is guided and slid by the guide rail 13. Both the end of the conveyor belt 2 and the end of the recycling belt 10 are equipped with a position check sensor 12. The position check sensor 12 can detect whether the fixture 7 is in a position where it can be transplanted, thereby facilitating the accurate transplanting of the transplanting assembly. In this embodiment, the position check sensor 12 is an infrared sensor.
[0038] The implementation principle of this application embodiment is as follows: The jig 7 is conveyed along the conveyor belt 2 to the air duct assembly station 3, where the air duct assembly is placed in the air duct groove 82. Then, the jig 7 is conveyed to the fan assembly station 4, where the fan is placed in the fan groove 9 and the fan platform 73 is rotated to install the fan on the air duct assembly. The fan platform 73 is then reset. After that, the jig 7 is conveyed to the lower housing assembly station 5, where the air duct assembly with the fan is removed. The lower housing is then placed in the jig 7 and the assembly is completed. The air duct assembly with the fan is placed in the lower housing. Then, the fixture 7 is transported to the upper housing assembly station 6. After the upper housing is installed on the lower housing and the air duct fan is assembled, the air duct fan is removed from the fixture 7. When the fixture 7 is transported to the end of the conveyor belt 2, the transfer component transfers the fixture 7 from the conveyor belt 2 to the recovery belt 10. The fixture 7 is then sent back to the head position of the conveyor belt 2 via the recovery belt 10. When the fixture 7 is transported to the end of the conveyor belt 2, the transfer component transfers the fixture 7 back to the conveyor belt 2 for reuse.
[0039] It should be noted that the above embodiments are only used to illustrate this application and are not intended to limit the technical solutions described in this application. Although this specification has described this application in detail with reference to the above embodiments, those skilled in the art should understand that they can still make modifications or equivalent substitutions to this application. All technical solutions and improvements that do not depart from the spirit and scope of this application should be covered within the scope of the claims of this application.
Claims
1. A duct fan assembly device, comprising a body (1), wherein a conveyor belt (2) is provided on the body (1) along the length direction of the body (1), and a duct assembly station (3), a fan assembly station (4), a lower shell assembly station (5), and an upper shell assembly station (6) are sequentially arranged on the body (1) along the conveying direction of the conveyor belt (2), characterized in that: A number of fixtures (7) are evenly arranged on the conveyor belt (2). Each fixture (7) includes an assembly plate (71), an assembly table (72), and a fan table (73). The assembly plate (71) is placed on the conveyor belt (2). The assembly table (72) is fixed on the assembly plate (71). An assembly groove (8) is provided on the assembly table (72). The fan table (73) is hinged to the assembly table (72). A fan groove (9) is provided on the fan table (73). The fan table (73) rotates to rotate the fan groove (9) to the fan installation position above the assembly groove (8).
2. The duct fan assembly equipment according to claim 1, characterized in that: The assembly slot (8) includes a housing slot (81) and an air duct slot (82). The housing slot (81) is located on the assembly table (72), and the air duct slot (82) is located at the bottom of the housing slot (81).
3. The duct fan assembly equipment according to claim 2, characterized in that: The fan platform (73) extends beyond the assembly plate (71) at the end furthest from the assembly platform (72).
4. The duct fan assembly equipment according to claim 1, characterized in that: The machine body (1) is equipped with a recovery belt (10), which is arranged parallel to the conveyor belt (2), and the conveying directions of the recovery belt (10) and the conveyor belt (2) are opposite.
5. The duct fan assembly equipment according to claim 4, characterized in that: A transplanting mechanism (11) is provided between the recycling belt (10) and the conveyor belt (2). There are two transplanting mechanisms (11) respectively located at both ends of the conveyor belt (2) and the recycling belt (10) along their length.
6. The duct fan assembly equipment according to claim 5, characterized in that: The transplanting mechanism (11) includes a transplanting frame (111), a horizontal transplanting cylinder (112), a lifting slide cylinder (113), and a gripper cylinder (114). The transplanting frame (111) is installed on the machine body (1). The horizontal transplanting cylinder (112) is installed on the transplanting frame (111). The lifting slide cylinder (113) is installed on the horizontal transplanting cylinder (112). The gripper cylinder (114) is installed on the lifting slide cylinder (113). The horizontal transplanting cylinder (112) drives the lifting slide cylinder (113) to slide between the conveyor belt (2) and the recovery belt (10). The lifting slide cylinder (113) drives the gripper cylinder (114) to slide towards or away from the machine body (1). The gripper cylinder (114) clamps or releases the fixture (7).
7. The duct fan assembly equipment according to claim 6, characterized in that: The transplanting frame (111) includes a transplanting rod (1111) and a transplanting block (1112). The transplanting rod (1111) is fixed to the machine body (1). The transplanting block (1112) slides along the height direction of the machine body (1) on the transplanting rod (1111). A horizontal transplanting cylinder (112) is installed on the transplanting block (1112).
8. The duct fan assembly equipment according to claim 7, characterized in that: Both the conveyor belt (2) and the recycling belt (10) are equipped with positioning sensors (12) at the end of the conveying direction.