Manual film removing machine for hollow glass production

By designing a manual film removal machine, which utilizes an angle grinder and a limiting rod structure, precise film removal is achieved on irregularly shaped and curved steel coated products. This solves the problem that existing automatic film removal machines struggle to handle, improving the accuracy and efficiency of film removal and ensuring the structural stability of insulated glass.

CN223506908UActive Publication Date: 2025-11-04XIANNING CSG ENERGY SAVING GLASS +1
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Patent Information

Application Number
CN202422433573.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-08
Publication Date
2025-11-04
Estimated Expiration
2034-10-08

AI Technical Summary

Technical Problem

Existing automatic film removal machines are unable to complete the edge film removal operation of irregularly shaped and curved steel coated products, which affects the structural stability and safety of insulated glass.

Method used

A manual film removal machine for insulating glass production was designed. It uses an angle grinder and a special mounting frame, combined with a limiting rod and a stepped slide structure, to achieve precise positioning and film removal of the edge of the coated glass.

Benefits of technology

It improves the accuracy and efficiency of coating removal for irregularly shaped and curved steel products, ensuring the structural stability and safety of insulated glass.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a manual film removing machine for hollow glass production, and belongs to the technical field of glass deep processing equipment. Comprising an angle grinder; an output shaft is arranged at a machine head of the angle grinder, and a grinding wheel and a clamp for fixing the grinding wheel are arranged on the output shaft; the clamp comprises a first clamping piece and a second clamping piece, the first clamping piece is in threaded connection with the output shaft, and the output shaft is further provided with a locking nut capable of locking the first clamping piece; the second clamping piece is fixed to the first clamping piece through a screw, and a clamping groove used for fixing a grinding wheel is formed in the peripheral face of the spliced clamp. A mounting frame is detachably mounted on the angle grinder, and the mounting frame is arranged outside the output shaft in a sleeving manner; a mounting plate is detachably connected to the bottom of the mounting frame, and a step sliding groove is formed in the upper surface of the mounting plate; a first sliding block and a second sliding block are slidably connected to the upper surface and the lower surface of the mounting plate in sequence and fixed together through screws. The film removing device has the advantages of accurate fixed-width film removing, convenience in adjustment and the like.
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Description

Technical Field

[0001] This utility model belongs to the technical field of glass deep processing equipment, and relates to a manual film removal machine for insulating glass production. Background Technology

[0002] When insulated glass units are assembled, adhesive is used to bond the glass to the supporting frame sandwiched between the two panes. However, when using coated glass for insulated glass systems, to improve the oxidation resistance of the coating, the coated surface must face inwards. Therefore, the coated surface is often the side that bonds to the supporting frame. But if the coated glass is directly used for insulated glass, the bonding strength between the coating and the adhesive may not meet expectations, affecting the structural stability of the entire insulated glass unit and posing safety hazards for future applications. Therefore, when processing coated glass for insulated glass systems, it is often necessary to remove the coating from the edges to make room for bonding the supporting frame.

[0003] In the existing technology, the film removal operation of conventional rectangular products is often completed by automatic film removal machine. However, for irregularly shaped coated products and curved steel coated products, automatic film removal machine has difficulty completing the edge film removal operation, and can only be completed manually. Utility Model Content

[0004] The purpose of this invention is to address the aforementioned problems in existing technologies by providing a manual film removal machine for insulating glass production. This machine aims to enable workers to perform edge film removal operations on irregularly shaped or curved coated steel products, thereby improving the accuracy and efficiency of film removal.

[0005] The objective of this utility model can be achieved through the following technical solution: A manual film removal machine for insulating glass production, characterized in that the film removal machine includes an angle grinder; the head of the angle grinder has an output shaft, on which a grinding wheel and a clamp for fixing the grinding wheel are provided; the clamp includes a first clamping plate and a second clamping plate, the first clamping plate being threadedly connected to the output shaft, and the output shaft also having a locking nut for locking the first clamping plate; the second clamping plate is fixed to the first clamping plate by screws, and the outer circumferential surface of the assembled clamp has a clamping groove for fixing the grinding wheel; the angle grinder has a detachable... The device is equipped with a mounting bracket, which is fitted over the output shaft. A mounting plate is detachably connected to the bottom of the mounting bracket, and a stepped groove is formed on the upper surface of the mounting plate. A first slider and a second slider are slidably connected to the upper and lower surfaces of the mounting plate, respectively, and the first slider and the second slider are fixed together by screws. A limiting protrusion is provided on one surface of the second slider, and the limiting protrusion and the first slider are precisely matched to form a stepped slider that fits the stepped groove. Two limiting rods are detachably connected to the lower surface of the second slider, and each limiting rod is covered with a plastic protective layer on its outer wall.

[0006] Preferably, the grinding wheel is provided with a protective cover, which includes a protective cover body and two mounting feet. Each mounting foot has a strip-shaped through hole and each mounting foot is fixedly connected to the mounting bracket by at least two screws.

[0007] Preferably, the lower surface of the mounting plate is also provided with a ruler.

[0008] The advantages of this utility model are:

[0009] 1. In this film removal machine, the mounting plate is fixed to the angle grinder 1 by a special mounting bracket, and each limiting rod is slidably connected to the mounting plate by a stepped slider and a stepped groove structure, so that the adjustment direction of the limiting rod is precisely positioned, making the fixed width grinding more accurate.

[0010] 2. In this film removal machine, since both mounting feet of the protective cover have slotted through holes, we can adjust the position of the protective cover according to the size of the grinding wheel, making the film removal machine more adaptable.

[0011] 3. The presence of a scale in this film removal machine allows us to directly set the position of the limit rod without the need for other measuring tools, making its adjustment more convenient. Attached Figure Description

[0012] Figure 1 This is a three-dimensional structural diagram of the film removal machine.

[0013] Figure 2 This is an exploded view of the film removal machine.

[0014] In the diagram, 1 is an angle grinder; 11 is an output shaft; 12 is a locking nut; 2 is a grinding wheel; 31 is the first clamping plate; 32 is the second clamping plate; 4 is a mounting bracket; 5 is a mounting plate; 51 is a stepped groove; 52 is a ruler; 6 is the first slider; 7 is the second slider; 71 is a limiting protrusion; 8 is a limiting rod; 9 is a protective cover; 91 is a mounting foot; and 92 is a strip-shaped through hole. Detailed Implementation

[0015] The following are specific embodiments of the present invention, which are described in conjunction with the accompanying drawings. However, the present invention is not limited to these embodiments.

[0016] like Figure 1 and Figure 2As shown, a manual film removal machine for insulating glass production includes an angle grinder 1; the head of the angle grinder 1 has an output shaft 11, on which a grinding wheel 2 and a clamp for fixing the grinding wheel 2 are mounted; the clamp includes a first clamping piece 31 and a second clamping piece 32, the first clamping piece 31 is threaded to the output shaft 11, and the output shaft 11 is also provided with a locking nut 12 that can lock the first clamping piece 31; the second clamping piece 32 is fixed to the first clamping piece 31 by screws, and the outer circumferential surface of the assembled clamp is provided with a clamping groove for fixing the grinding wheel 2; a mounting frame 4 is detachably mounted on the angle grinder 1, and the mounting frame 4 are mounted on the outside of the output shaft 11; the bottom of the mounting bracket 4 is detachably connected to the mounting plate 5, and the upper surface of the mounting plate 5 is provided with a stepped slide groove 51; the upper and lower surfaces of the mounting plate 5 are respectively slidably connected to the first slider 6 and the second slider 7, and the first slider 6 and the second slider 7 are fixed together by screws; one surface of the second slider 7 has a limiting protrusion 71, and the limiting protrusion 71 and the first slider 6 are exactly matched to form a stepped slider that matches the stepped slide groove 51; the lower surface of the second slider 7 is detachably connected to two limiting rods 8, and the outer wall of each limiting rod 8 is covered with a layer of plastic protective layer.

[0017] When this film removal machine removes the coating from coated glass, its two limiting rods 8 can abut against the edge of the coated glass, allowing the grinding wheel 2 on it to perform fixed-width film removal on the edge of the coated glass. Furthermore, in this film removal machine, the mounting plate 5 is fixed to the angle grinder 1 via a specially designed mounting bracket 4, and each limiting rod 8 is slidably connected to the mounting plate 5 via a stepped slider and a stepped groove 51 structure, thereby precisely positioning the adjustment direction of the limiting rods 8 and making the fixed-width grinding more accurate.

[0018] like Figure 1 and Figure 2 As shown, the grinding wheel 2 is surrounded by a protective cover 9. The protective cover 9 includes a cover body and two mounting feet 91. Each mounting foot 91 has a slotted through hole 92, and each mounting foot 91 is fixedly connected to the mounting bracket 4 by at least two screws. The spacing between the two slotted holes of the protective cover 9 is the same as the spacing between the screw holes on both sides of the mounting bracket 4. Therefore, when installing the mounting bracket 4, we can fix the protective cover 9 to the angle grinder 1 at the same time, thus saving connecting parts. At the same time, since both mounting feet 91 of the protective cover 9 have slotted through holes 92, we can adjust the position of the protective cover 9 according to the size of the grinding wheel 2, making the adaptability of this film removal machine better.

[0019] like Figure 1 and Figure 2 As shown, a scale is also provided on the lower surface of the mounting plate 5. The presence of the scale allows us to directly set the position of the limit rod 8 without the need for other measuring tools, making its adjustment more convenient.

[0020] The specific embodiments described herein are merely illustrative examples illustrating the spirit of this utility model. Those skilled in the art to which this utility model pertains may make various modifications or additions to the described specific embodiments or use similar methods to substitute them, without departing from the spirit of this utility model or exceeding the scope defined by the appended claims.

Claims

1. A manual film removal machine for insulating glass production, characterized in that, This film removal machine includes an angle grinder (1); the angle grinder (1) has an output shaft (11) at its head, and a grinding wheel (2) and a clamp for fixing the grinding wheel (2) are provided on the output shaft (11); the clamp includes a first clamping piece (31) and a second clamping piece (32), the first clamping piece (31) is threadedly connected to the output shaft (11), and the output shaft (11) is also provided with a locking nut (12) that can lock the first clamping piece (31); the second clamping piece (32) is fixed to the first clamping piece (31) by screws, and the outer circumferential surface of the assembled clamp is provided with a clamping groove for fixing the grinding wheel (2); a mounting bracket (4) is detachably installed on the angle grinder (1), and the mounting bracket (4) is sleeved on the output shaft (1). Outside the shaft (11); the bottom of the mounting bracket (4) is detachably connected to a mounting plate (5), and the upper surface of the mounting plate (5) is provided with a stepped sliding groove (51); the upper and lower surfaces of the mounting plate (5) are respectively slidably connected to a first slider (6) and a second slider (7), and the first slider (6) and the second slider (7) are fixed together by screws; one surface of the second slider (7) has a limiting protrusion (71), and the limiting protrusion (71) and the first slider (6) are exactly assembled into a stepped slider that matches the stepped sliding groove (51); the lower surface of the second slider (7) is detachably connected to two limiting rods (8), and the outer wall of each limiting rod (8) is covered with a layer of plastic protective layer.

2. The manual film removal machine for insulating glass production according to claim 1, characterized in that, The grinding wheel (2) is provided with a protective cover (9) on its periphery. The protective cover (9) includes a protective cover body and two mounting feet (91). Each mounting foot (91) has a strip-shaped through hole (92). Each mounting foot (91) is fixedly connected to the mounting bracket (4) by at least two screws.

3. The manual film removal machine for insulating glass production according to claim 1, characterized in that, The lower surface of the mounting plate (5) is also provided with a scale (52).