Automatic positioning device for multi-specification plane plate step plate
By designing an automatic positioning device for multi-specification flat and stepped plates, and using an X-axis drive assembly and an equidistant adjustment assembly, the positioning problem of multi-specification flat and stepped plates in multi-layer structures was solved, achieving efficient, accurate, and flexible positioning, thereby improving production efficiency and product quality.
Patent Information
- Application Number
- CN202422683885.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-05
- Publication Date
- 2025-11-04
- Estimated Expiration
- 2034-11-05
AI Technical Summary
Existing positioning mechanisms are insufficient to meet the precise positioning requirements of multi-specification flat plates and stepped plates in multi-layer structures, resulting in inaccurate positioning, poor stability, and impact on production efficiency and product quality.
An automatic positioning device for multi-specification flat plate and stepped plate was designed, equipped with an X-axis drive component, an equidistant adjustment component, and a positioning gripper component. The X-axis drive component enables multi-layer positioning, the equidistant adjustment component adapts to different thicknesses, and the positioning gripper component supports positioning of various specifications.
It enables efficient, precise, and flexible positioning of multi-specification flat and stepped plates, improving production efficiency and product quality, and possessing good scalability and durability.
Smart Images

Figure CN223507012U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of sheet metal processing technology, specifically to an automatic positioning device for multi-specification flat panel and stepped panel. Background Technology
[0002] In machining, automated equipment, and assembly lines, flat and stepped plates of various sizes often need to be precisely placed on multi-layered structures for subsequent processing, assembly, or inspection. Traditional positioning mechanisms, lacking sufficient flexibility in terms of size and layering, often struggle to meet the positioning requirements of flat plates of different dimensions. Furthermore, traditional positioning mechanisms may suffer from inaccurate positioning and poor stability during operation, which not only affects production efficiency but can also lead to a decline in product quality.
[0003] To address the aforementioned issues, an automatic positioning mechanism for multi-specification, multi-layer flat panels has been developed. This automatic positioning mechanism offers greater flexibility and adaptability, capable of meeting the positioning needs of flat panels of different specifications in multi-layer structures. Furthermore, through precise design and manufacturing processes, this positioning mechanism ensures accuracy and stability in positioning, thereby improving production efficiency and product quality.
[0004] The application of automatic positioning mechanisms for multi-specification, multi-layer flat panels will greatly improve production efficiency and product quality in the manufacturing and mechanical engineering fields. With continuous technological advancements and expanding applications, this positioning mechanism will find wider application, making significant contributions to the development of industrial automation and intelligent manufacturing. Utility Model Content
[0005] (a) Technical problems to be solved
[0006] To address the shortcomings of existing technologies, this utility model provides an automatic positioning device for multi-specification flat and stepped plates. It is equipped with an X-axis drive assembly, an equidistant adjustment assembly, and positioning gripper assemblies configured according to different products. This device can support the positioning of flat or stepped plates of various specifications, solving the technical problem of how to position multi-layer products, flat and stepped plates of different thicknesses, sizes, and types.
[0007] (II) Technical Solution
[0008] To achieve the above objectives, this utility model provides the following technical solution: an automatic positioning device for multi-specification flat plate and stepped plate, comprising a main frame, a press with a built-in plate chain lifting line installed within the main frame, four sets of X-axis drive assemblies symmetrically installed on the upper and lower crossbeams on the front and rear sides of the main frame, and mounting frame assemblies movably connected to each of the four sets of X-axis drive assemblies; each mounting frame assembly includes a positioning frame, two first guide rails symmetrically installed on the outer side of the positioning frame, two second guide rails symmetrically installed on the inner side of the positioning frame, a first layer of gripper finger mounting frame fixedly installed on the inner side of the positioning frame and below the second guide rails, and seven other layers of gripper finger mounting frames slidably installed on the second guide rails; positioning gripper finger assemblies are installed on the first layer of gripper finger mounting frames and the seven other layers of gripper finger mounting frames, and equidistant adjustment assemblies are slidably installed on the first guide rails.
[0009] Furthermore, each X-axis drive assembly includes a first X-axis guide rail mounted on the upper crossbeam of the main frame and a first mounting plate mounted on the lower crossbeam of the main frame. A second X-axis guide rail and a rack located above the second X-axis guide rail are mounted on the first mounting plate.
[0010] A first support base is installed at the upper end of one side of the positioning frame facing the main frame, and a second support base is installed at the lower end. A pair of first X-axis sliding guide sliders are symmetrically installed on the first support base, and a pair of second X-axis sliding guide sliders are symmetrically installed on the second support base. The first X-axis sliding guide sliders are engaged with the first X-axis guide rail, and the second X-axis sliding guide sliders are engaged with the second X-axis guide rail. A reducer is installed on the base plate of the second support base. A servo motor is connected to the input end of the reducer. The output shaft of the reducer passes through the base plate and is equipped with a drive gear. An L-shaped side plate is installed on the side of the base plate of the second support base, and a driven gear is movably installed in the L-shaped side plate. The drive gear and the driven gear are on the same horizontal line and are engaged with the rack together.
[0011] Furthermore, first limit blocks are installed at both ends of the second X-axis guide rail, and a pair of limit switches located below the second X-axis guide rail are symmetrically installed on the first mounting plate. A zero-point detection sensor proximity switch is installed between the two limit switches. An adjustment bar is installed below the second X-axis guide rail. Second limit blocks are installed at both ends of the first guide rail, and third limit blocks are installed at both ends of the second guide rail.
[0012] Furthermore, the positioning gripper assembly includes a gripper frame, a gripper moving guide rail is installed on the inner side of the gripper frame, a gripper driving electric cylinder is installed on its upper side, and a secondary gripper assembly is installed on its outer side. An L-shaped frame is installed on the inner side of the gripper frame and below the gripper moving guide rail. A main gripper assembly is installed at the other end of the L-shaped frame. A fisheye connector is installed at the telescopic end of the gripper driving electric cylinder. A moving block installed on the upper side of the gripper frame is provided inside the fisheye connector. A second mounting plate is installed at both ends of the gripper driving electric cylinder.
[0013] Furthermore, the main gripper assembly includes a main mounting support and a transverse main gripper guide rail slider assembly installed at one end of the L-shaped frame. A main gripper cylinder is installed on the main mounting support, and a main moving support is installed on the main gripper guide rail slider assembly. A main floating joint is installed at the telescopic end of the main gripper cylinder, and the main floating joint abuts against the main moving support. A main fixed plate is installed on the main moving support, and a main tension spring is installed on the side of the main fixed plate. A main limiting plate is installed at the upper end of the main fixed plate, and the other end of the main tension spring is connected to the main limiting plate. A main T-shaped plate is installed below the other end of the main limiting plate. A longitudinal main gripper guide rail slider assembly is installed on the inner side of the main T-shaped plate, and a main Teflon baffle is installed on the outer side of the main T-shaped plate. Contact assemblies are installed on the outer sides of the main T-shaped plate and the main Teflon baffle.
[0014] Furthermore, the secondary gripper assembly includes a secondary mounting support installed on the side of the gripper frame. A secondary gripper cylinder is installed on the secondary mounting support. A secondary floating joint is installed on the telescopic end of the secondary gripper cylinder. A secondary moving support is connected to the secondary floating joint. A transverse secondary gripper guide rail slider assembly is installed on the inner side of the secondary moving support. The transverse secondary gripper guide rail slider assembly is installed on the gripper frame. A secondary fixing plate is installed on the secondary moving support. A secondary tension spring is installed on the side of the secondary fixing plate. A secondary limiting plate is installed at the upper end of the secondary fixing plate. The other end of the secondary tension spring is connected to the secondary limiting plate. A secondary T-shaped plate is installed below the other end of the secondary limiting plate. A longitudinal secondary gripper guide rail slider assembly is installed on the inner side of the secondary T-shaped plate. A secondary Teflon baffle is installed on the outer side of the secondary T-shaped plate. Contact assemblies are installed on the outer sides of the secondary T-shaped plate and the secondary Teflon baffle.
[0015] Furthermore, the contact assembly is a flat plate contact assembly or a stepped plate contact assembly; the flat plate contact assembly includes a flat adapter plate, on which a flat plate contact is mounted; the stepped plate contact assembly includes a contact frame, a sealing plate is mounted on the top of the contact frame, two nylon rollers are mounted inside the contact frame, a front positioning block is mounted on the front end of the contact frame, and a spring plunger is mounted on the rear end of the contact frame.
[0016] Furthermore, the first layer of gripper mounting frame includes a first gripper fixing mounting tube, and three fixing third mounting plates are installed on the inner side of the first gripper fixing mounting tube. The three fixing third mounting plates are fixedly installed on the inner side of the positioning frame by bolts. Two first transverse sliders, two first electric cylinder mounting seats and a fourth limit block are installed on the outer side of the first gripper fixing mounting tube.
[0017] Furthermore, the other layer of gripper mounting bracket includes a second gripper strip plate. The inner side of the second gripper strip plate is provided with a longitudinal slider and a pin assembly that meshes with the two second guide rails. The outer side of the second gripper strip plate is provided with two second transverse sliders, two second electric cylinder mounting seats and a fifth limiting block.
[0018] Furthermore, the equidistant adjustment assembly includes an equidistant adjustment electric cylinder. The upper end of the equidistant adjustment electric cylinder is hinged to an L-shaped connecting seat via a first pin. A first connecting plate is installed at one end of the L-shaped connecting seat. A first connecting rod and a second connecting rod are hinged at the center of the inner side of the first connecting plate. Six second connecting plates are sequentially hinged downwards from the first and second connecting rods, and a bottom support seat is hinged at the bottom. Connecting frames are installed on one side of each of the four second connecting plates above the bottom support seat. Bushings are installed on one side of each of the first connecting plate and the two second connecting plates below it. Slider blocks are symmetrically installed at both ends of the first connecting plate, the six second connecting plates, and the bottom support seat. The multiple first and second connecting rods are hinged together by inserting a second pin into a copper washer and a copper sleeve.
[0019] A C-shaped connecting support is installed on the upper support of the equidistant adjusting electric cylinder, and an I-shaped connecting support is installed on its lower support. Both the C-shaped connecting support and the I-shaped connecting support are fixedly installed on the positioning frame by bolts.
[0020] (III) Beneficial Effects
[0021] Compared with the prior art, this utility model provides an automatic positioning device for multi-specification flat plate steps, which has the following advantages:
[0022] 1. This multi-specification flat and stepped plate automatic positioning device is equipped with an X-axis drive assembly, an equidistant adjustment assembly, and positioning gripper assemblies tailored to different products. This allows the device to position flat or stepped plates of various specifications. Each gripper assembly is equipped with an individually controlled electric cylinder to drive the gripper fingers. Each main and auxiliary gripper assembly can operate independently or in multiple groups, satisfying the positioning needs of single-layer and multi-layer products, thus improving work efficiency. The multi-layer design allows the mechanism to simultaneously position multiple flat plates, enabling parallel multi-task processing and improving production line efficiency. The multi-specification design provides excellent scalability; the number of positioning layers and specifications can be increased or decreased according to actual needs to adapt to different production requirements.
[0023] 2. This multi-specification flat panel and stepped plate automatic positioning device can be divided into a reference side and a positioning side. The difference lies in that the positioning gripper assembly on the reference side is directly fixed to the corresponding mounting, while the positioning gripper assembly on the positioning side is driven by a cylinder. When positioning the product, the reference side positioning gripper assembly is driven directly to the designated position by a servo electric cylinder. The positioning gripper assembly on the positioning side is first driven to a certain position by a servo electric cylinder, and then the cylinder drives and clamps the plate, securing the workpiece and completing the product positioning. Therefore, the beneficial effects of this multi-specification flat panel and stepped plate automatic positioning device are mainly reflected in its high efficiency, flexibility, accuracy, durability, convenience, and expandability, providing a strong guarantee for the production line's operating efficiency and product quality. Attached Figure Description
[0024] Figure 1 This is a perspective view of an automatic positioning device for multi-specification flat plate and step plate according to the present invention;
[0025] Figure 2 This is a perspective view of the main frame and X-axis drive assembly in an automatic positioning device for multi-specification flat plate and step plate according to this utility model.
[0026] Figure 3 for Figure 2 A rear-view stereoscopic image;
[0027] Figure 4 This is a first-view perspective perspective view of the mounting frame assembly in the multi-specification flat plate and step plate automatic positioning device of this utility model;
[0028] Figure 5 This is a second-view perspective perspective view of the mounting frame assembly in the multi-specification flat plate and step plate automatic positioning device of this utility model;
[0029] Figure 6 This is a third-view perspective perspective view of the mounting frame assembly in the multi-specification flat plate and step plate automatic positioning device of this utility model.
[0030] Figure 7 This is a perspective view of the first layer of gripper mounting frame in an automatic positioning device for multi-specification flat plate and step plate according to this utility model;
[0031] Figure 8 This is a perspective view of the mounting frame for other layers of gripping fingers in the multi-specification flat plate and step plate automatic positioning device of this utility model;
[0032] Figure 9 for Figure 8 Another perspective stereoscopic view;
[0033] Figure 10 This is a perspective view of the positioning gripper component in an automatic positioning device for multi-specification flat plate and step plate according to this utility model.
[0034] Figure 11 for Figure 10 Another perspective stereoscopic view;
[0035] Figure 12 This is a perspective view of the main gripping finger assembly of the flat plate contact in an automatic positioning device for multi-specification flat plate and step plate according to this utility model.
[0036] Figure 13 This is a perspective view of the main gripping finger assembly of the step plate contact in an automatic positioning device for multi-specification flat plate and step plate according to this utility model.
[0037] Figure 14 This is a perspective view of the auxiliary gripping finger assembly of the flat plate contact in an automatic positioning device for multi-specification flat plate and step plate according to this utility model.
[0038] Figure 15 This is a perspective view of the auxiliary gripping finger assembly of the step plate contact in an automatic positioning device for multi-specification flat plate and step plate according to this utility model.
[0039] Figure 16 This is a perspective view of the equal distance adjustment component of an automatic positioning device for multi-specification flat plate and step plate according to this utility model;
[0040] Figure 17 for Figure 16 Another perspective stereoscopic view;
[0041] In the diagram: 1. Main frame; 2. Press; 3. X-axis drive assembly; 301. First X-axis guide rail; 302. First mounting plate; 303. Second X-axis guide rail; 304. Rack; 305. First limit block; 306. Limit switch; 307. Zero-point detection sensor proximity switch; 308. Adjusting bar; 4. Mounting bracket assembly; 401. Positioning frame; 402. First guide rail; 403. Second guide rail; 404. First layer gripper finger mounting bracket; 4041. First gripper finger fixing mounting tube; 4042. Third mounting plate; 4043. First transverse slider; 4044. First electric cylinder mounting seat; 4045. Fourth limit block; 405. Other layers of gripper finger mounting brackets; 4051. Second gripper finger strip plate; 4052. 4053. Longitudinal slider; 4054. Pin assembly; 4055. Second transverse slider; 4056. Second electric cylinder mounting base; 4057. Fifth limiting block; 408. First support base; 409. Second support base; 4000. First X-axis sliding guide slider; 410. Second X-axis sliding guide slider; 411. Reducer; 412. Servo motor; 413. Drive gear; 414. L-shaped side plate; 415. Driven gear; 416. Second limiting block; 417. Third limiting block; 501. Positioning gripper assembly; 502. Gripper frame; 503. Gripper moving guide rail; 504. Gripper drive electric cylinder; 505. L-shaped frame; 506. Fisheye connector; 507. Moving block; 508. Second mounting plate; 6. Equidistant adjustment group Components; 601. Equidistant Adjustable Electric Cylinder; 602. First Pin; 603. L-shaped Connecting Seat; 604. First Connecting Plate; 605. First Connecting Rod; 606. Second Connecting Rod; 607. Second Connecting Plate; 608. Support Seat; 609. Connecting Frame; 610. Bushing; 611. Slider; 612. Second Pin; 613. Copper Washer; 614. Copper Sleeve; 615. C-shaped Connecting Support; 616. I-shaped Connecting Support; 7. Main Grip Finger Assembly; 701. Main Mounting Support; 702. Lateral Main Grip Guide Rail Slider Assembly; 703. Main Grip Finger Cylinder; 704. Main Moving Support; 705. Main Floating Joint; 706. Main Fixed Plate; 707. Main Tension Spring; 708. Main Limiting Plate; 709. Main T-shaped Plate 710. Longitudinal main gripper guide rail slider assembly; 711. Main Teflon baffle; 8. Secondary gripper finger assembly; 801. Secondary mounting support; 802. Secondary gripper finger cylinder; 803. Secondary floating joint; 804. Secondary moving support; 805. Lateral secondary gripper guide rail slider assembly; 806. Secondary fixing plate; 807. Secondary tension spring; 808. Secondary limit plate; 809. Secondary T-shaped plate; 810. Longitudinal secondary gripper guide rail slider assembly; 811. Secondary Teflon baffle; 9. Contact assembly; 901. Flat transition plate; 902. Flat plate contact; 903. Contact frame; 904. Sealing plate; 905. Nylon roller; 906. Front positioning block; 907. Spring plunger; 10. Auxiliary positioning assembly; 11. Guardrail; 12. Staircase. Detailed Implementation
[0042] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0043] Example 1:
[0044] Please see Figure 1-6 An automatic positioning device for multi-specification flat plate and step plate, with a main frame 1, characterized in that: a press 2 with a self-contained plate chain lifting line is installed inside the main frame 1, and four sets of X-axis drive components 3 are symmetrically installed on the upper and lower crossbeams on the front and rear sides of the main frame 1. Each set of X-axis drive components 3 includes a first X-axis guide rail 301 installed on the upper crossbeam of the main frame 1 and a first mounting plate 302 installed on the lower crossbeam of the main frame 1. A second X-axis guide rail 303 and a rack 304 located above the second X-axis guide rail 303 are installed on the first mounting plate 302.
[0045] Each of the four X-axis drive assemblies 3 is movably connected to a mounting bracket assembly 4. Each mounting bracket assembly 4 includes a positioning frame 401. Two first guide rails 402 are symmetrically mounted on both sides of the outer surface of the positioning frame 401, and two second guide rails 403 are symmetrically mounted on both sides of the inner surface of the positioning frame 401. A first layer of gripper finger mounting bracket 404 is fixedly mounted on the inner surface of the positioning frame 402 and below the second guide rails 403. Seven other layers of gripper finger mounting brackets 405 are slidably mounted on the second guide rails 403. A first support base 406 is mounted at the upper end of the side of the positioning frame 401 facing the main frame 1, and a second support base 407 is mounted at the lower end. A pair of first X-axis sliding guide sliders 408 are symmetrically mounted on the first support base 406, and a pair of second X-axis sliding guide sliders 408 are symmetrically mounted on the second support base 407. Guide slider 409, first X-axis sliding guide slider 408 meshing with first X-axis guide rail 301, second X-axis sliding guide slider 409 meshing with second X-axis guide rail 303, reducer 410 is installed on the seat plate of second support base 407, servo motor 411 is connected to the input end of reducer 410, drive gear 412 is installed after the output shaft of reducer 410 passes through the seat plate, L-shaped side plate 413 is installed on the side of the seat plate of second support base 407, driven gear 414 is movably installed in L-shaped side plate 413; drive gear 412 and driven gear 414 are on the same horizontal line and mesh with rack 304 together; positioning gripper assembly 5 is installed on the first layer gripper mounting frame 404 and seven other layers gripper mounting frames 405; equidistant adjustment assembly 6 is slidably installed on the first guide rail 402.
[0046] In the above embodiment, first limit blocks 305 are installed at both ends of the second X-axis guide rail 303. A pair of limit travel switches 306 located below the second X-axis guide rail 303 are symmetrically installed on the first mounting plate 302. A zero-point detection sensor proximity switch 307 is installed between the two limit travel switches 306. An adjustment bar 308 is installed below the second X-axis guide rail 303. Second limit blocks 415 are installed at both ends of the first guide rail 402. Third limit blocks 416 are installed at both ends of the second guide rail 403.
[0047] Please see Figure 7-9 The first-layer gripper mounting frame 404 includes a first gripper fixing mounting tube 4041. Three third mounting plates 4042 are installed on the inner side of the first gripper fixing mounting tube 4041. The three third mounting plates 4042 are fixedly installed on the inner side of the positioning frame 401 by bolts. Two first transverse sliders 4043, two first electric cylinder mounting seats 4044, and a fourth limit block 4045 are installed on the outer side of the first gripper fixing mounting tube 4041.
[0048] Other gripper mounting brackets 405 include a second gripper strip plate 4051. The inner side of the second gripper strip plate 4051 is provided with a longitudinal slider 4052 that meshes with the two second guide rails 403 and a pin assembly 4053. The outer side of the second gripper strip plate 4051 is provided with two second transverse sliders 4054, two second electric cylinder mounting seats 4055 and a fifth limiting block 4056.
[0049] Please see Figure 10 , Figure 11 , Figure 12 and Figure 14 The positioning gripper assembly 5 includes a gripper frame 501. A gripper moving guide rail 502 is installed on the inner side of the gripper frame 501, a gripper driving electric cylinder 503 is installed on its upper side, and a secondary gripper assembly 8 is installed on its outer side. An L-shaped frame 504 is installed on the inner side of the gripper frame 501 and below the gripper moving guide rail 502. A main gripper assembly 7 is installed at the other end of the L-shaped frame 504. A fisheye connector 505 is installed at the telescopic end of the gripper driving electric cylinder 503. A moving block 506 installed on the upper side of the gripper frame 501 is provided inside the fisheye connector 505. A second mounting plate 507 is installed at both ends of the gripper driving electric cylinder 503.
[0050] In the above embodiment, the main gripper assembly 7 includes a main mounting support 701 installed at one end of the L-shaped frame 504 and a transverse main gripper guide rail slider assembly 702. A main gripper cylinder 703 is mounted on the main mounting support 701, and a main moving support 704 is mounted on the main gripper guide rail slider assembly 702. A main floating joint 705 is installed at the telescopic end of the main gripper cylinder 703, and the main floating joint 705 abuts against the main moving support 704. A main fixing plate 706 is mounted on the main moving support 704. A main tension spring 707 is installed on the side of the main fixing plate 706. A main limiting plate 708 is installed on the upper end of the main fixing plate 706. The other end of the main tension spring 707 is connected to the main limiting plate 708. A main T-shaped plate 709 is installed below the other end of the main limiting plate 708. A longitudinal main gripper guide rail slider assembly 710 is installed on the inner side of the main T-shaped plate 709. A main Teflon baffle 711 is installed on the outer side of the main T-shaped plate 709. A contact assembly 9 is installed on the outer side of the main T-shaped plate 709 and the main Teflon baffle 711.
[0051] In the above-described embodiment, the secondary gripper assembly 8 includes a secondary mounting support 801 mounted on the side of the gripper frame 501. A secondary gripper cylinder 802 is mounted on the secondary mounting support 801. A secondary floating joint 803 is mounted on the telescopic end of the secondary gripper cylinder 802. A secondary moving support 804 is connected to the secondary floating joint 803. A transverse secondary gripper guide rail slider assembly 805 is mounted on the inner side of the secondary moving support 804. The transverse secondary gripper guide rail slider assembly 805 is mounted on the gripper frame 501. A secondary fixed support is mounted on the secondary moving support 804. A secondary tension spring 807 is installed on the side of the fixed plate 806 and the secondary fixed plate 806. A secondary limiting plate 808 is installed on the upper end of the secondary fixed plate 806. The other end of the secondary tension spring 807 is connected to the secondary limiting plate 808. A secondary T-shaped plate 809 is installed below the other end of the secondary limiting plate 808. A longitudinal secondary gripper guide rail slider assembly 810 is installed on the inner side of the secondary T-shaped plate 809. A secondary Teflon baffle 811 is installed on the outer side of the secondary T-shaped plate 809 and the secondary Teflon baffle 811. A contact assembly 9 is installed on the outer side of the secondary T-shaped plate 809 and the secondary Teflon baffle 811.
[0052] In the above embodiments, the contact assembly 9 is a planar plate contact assembly; the planar plate contact assembly includes a planar adapter plate 901, on which a planar plate contact 902 is mounted.
[0053] Please see Figure 16-17 The equidistant adjustment assembly 6 includes an equidistant adjustment electric cylinder 601. The upper end of the equidistant adjustment electric cylinder 601 is hinged to an L-shaped connecting seat 603 via a first pin 602. A first connecting plate 604 is installed at one end of the L-shaped connecting seat 603. A first connecting rod 605 and a second connecting rod 606 are hinged at the center of the inner side of the first connecting plate 604. Six second connecting plates 607 are sequentially hinged downwards from the first connecting rod 605 and the second connecting rod 606, and a bottom support 608 is hinged at the bottom. Connecting brackets 609 are installed on one side of the four second connecting plates 607 above the support 608. Bushings 610 are installed on one side of the first connecting plate 604 and the two second connecting plates 607 below it. Slider blocks 611 are symmetrically installed on both the left and right ends of the first connecting plate 604, the six second connecting plates 607 and the bottom support 608. The multiple first connecting rods 605 and second connecting rods 606 are hinged by inserting a second pin 612 into a copper washer 613 and a copper sleeve 614.
[0054] A C-shaped connecting support 615 is installed on the upper support of the equidistant adjusting electric cylinder 601, and an I-shaped connecting support 616 is installed on its lower support. Both the C-shaped connecting support 615 and the I-shaped connecting support 616 are fixedly installed on the positioning frame 401 by bolts.
[0055] The main frame 1 of the multi-specification flat board and step board automatic positioning device is equipped with a guardrail 11. A door is opened in the center of one side of the guardrail and a staircase 12 extending to the ground is installed. An auxiliary positioning component 10 is installed at the bottom of the main frame 1.
[0056] Example 2:
[0057] Please see Figure 10 , Figure 11 , Figure 13 and Figure 15 The difference between Embodiment 2 and Embodiment 1 is that the contact assembly 9 is a stepped plate contact assembly. The stepped plate contact assembly includes a contact frame 903, a sealing plate 904 mounted on the top of the contact frame 903, two nylon rollers 905 installed inside the contact frame 903, a front positioning block 906 mounted on the front end of the contact frame 903, and a spring plunger 907 mounted on the rear end of the contact frame 903. This stepped plate contact can be configured with different lengths according to operational needs.
[0058] The working principle of the above embodiments is as follows:
[0059] This multi-specification flat panel and stepped panel automatic positioning device uses four sets of X-axis drive components 3 set on the front and rear sides of the main frame 1. Each X-axis drive component 3 controls the corresponding mounting frame component 4 to move upward along the X-axis. Each mounting frame component is equipped with eight sets of positioning gripper components 5, resulting in 32 sets of positioning gripper components 5. When one or more layers of panels are placed under the press 2, the operator can set different contact components 9 according to the different panels. The 32 sets of contact components can be adjusted in four directions (up, down, left, and right) to position one or more layers of panels. In special cases, an auxiliary positioning component 10 can be activated for auxiliary positioning. The auxiliary positioning component 10 includes a lifting plate component set in the bottom plate of the main frame 1. The lifting plate component is lifted upward by power devices on both sides to further position the panels above. During the positioning process, the equidistant adjustment component 6 can automatically adjust the spacing up and down to accommodate products of different thicknesses, thereby improving efficiency and enabling multi-layer product positioning.
[0060] This multi-specification flat and stepped plate automatic positioning device is equipped with an X-axis drive assembly, an equidistant adjustment assembly, and positioning gripper components 5 configured according to different products. This allows the device to support the positioning of flat or stepped plates of various specifications. Each positioning gripper component 5 is equipped with an individually controlled electric cylinder driving the gripper fingers. Each main gripper component 7 and auxiliary gripper component 8 can operate independently or in multiple groups, satisfying the positioning needs of single-layer and multi-layer products, thus improving work efficiency. The multi-layer design allows the mechanism to simultaneously position multiple flat plates, enabling multi-task parallel processing and improving production line efficiency. The multi-specification design provides good scalability; the number of positioning layers and specifications can be increased or decreased according to actual needs to adapt to different production requirements.
[0061] The automatic positioning device for multi-specification flat and stepped plates can be divided into a reference side and a positioning side. The difference is that the positioning gripper component 5 on the reference side is directly fixed to the corresponding mounting, while the positioning gripper component 5 on the positioning side is driven by a cylinder. When positioning the product, the reference positioning gripper component 5 is driven directly to the designated position by a servo electric cylinder. The positioning gripper component 5 on the positioning side is first driven to a certain position by a servo electric cylinder, and then the cylinder drives and clamps the plate material to clamp the workpiece and complete the product positioning.
[0062] In summary, the beneficial effects of this multi-specification flat plate and step plate automatic positioning device are mainly reflected in its high efficiency, flexibility, accuracy, durability, convenience, and scalability, providing strong guarantees for the production line's operational efficiency and product quality.
[0063] It should be noted that, in this document, relational terms such as "first" and "second" are used merely to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
[0064] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. An automatic positioning device for multi-specification flat plate steps, comprising a main frame (1), characterized in that: The main frame (1) is equipped with a press (2) with its own plate chain lifting line. Four sets of X-axis drive components (3) are symmetrically installed on the upper and lower crossbeams on the front and rear sides of the main frame (1). The four sets of X-axis drive components (3) are movably connected to the mounting frame components (4). Each mounting bracket assembly (4) includes a positioning frame (401). Two first guide rails (402) are symmetrically mounted on the outer side of the positioning frame (401), and two second guide rails (403) are symmetrically mounted on the inner side of the positioning frame (401). A first layer of finger gripper mounting bracket (404) is fixedly mounted on the inner side of the positioning frame (401) and below the second guide rails (403). Seven other layers of finger gripper mounting brackets (405) are slidably mounted on the second guide rails (403). Positioning finger gripper assemblies (5) are mounted on the first layer of finger gripper mounting brackets (404) and the seven other layers of finger gripper mounting brackets (405). An equidistant adjustment assembly (6) is slidably mounted on the first guide rail (402).
2. The automatic positioning device for multi-specification flat plate steps according to claim 1, characterized in that: Each X-axis drive assembly (3) includes a first X-axis guide rail (301) mounted on the upper crossbeam of the main frame (1) and a first mounting plate (302) mounted on the lower crossbeam of the main frame (1). A second X-axis guide rail (303) and a rack (304) located above the second X-axis guide rail (303) are mounted on the first mounting plate (302). The positioning frame (401) has a first support base (406) installed on its upper side facing the main frame (1), and a second support base (407) installed on its lower side. A pair of first X-axis sliding guide sliders (408) are symmetrically installed on the first support base (406), and a pair of second X-axis sliding guide sliders (409) are symmetrically installed on the second support base (407). The first X-axis sliding guide sliders (408) are engaged with the first X-axis guide rail (301), and the second X-axis sliding guide sliders (409) are engaged with the second X-axis guide rail (303). The second support (407) is installed with a reducer (410) on its base plate. The input end of the reducer (410) is connected to a servo motor (411). The output shaft of the reducer (410) passes through the base plate and is equipped with a drive gear (412). An L-shaped side plate (413) is installed on the side of the base plate of the second support (407). A driven gear (414) is movably installed in the L-shaped side plate (413). The drive gear (412) and the driven gear (414) are on the same horizontal line and mesh with the rack (304).
3. The automatic positioning device for multi-specification flat plate steps according to claim 2, characterized in that: First limit blocks (305) are installed at both ends of the second X-axis guide rail (303). A pair of limit travel switches (306) located below the second X-axis guide rail (303) are also symmetrically installed on the first mounting plate (302). A zero-point detection sensor proximity switch (307) is installed between the two limit travel switches (306). An adjustment bar (308) is installed below the second X-axis guide rail (303). Second limit blocks (415) are installed at both ends of the first guide rail (402). Third limit blocks (416) are installed at both ends of the second guide rail (403).
4. The automatic positioning device for multi-specification flat plate steps according to claim 1, characterized in that: The positioning gripper assembly (5) includes a gripper frame (501). A gripper moving guide rail (502) is installed on the inner side of the gripper frame (501), a gripper driving electric cylinder (503) is installed on its upper side, and a secondary gripper assembly (8) is installed on its outer side. An L-shaped frame (504) is installed on the inner side of the gripper frame (501) and below the gripper moving guide rail (502). A main gripper assembly (7) is installed at the other end of the L-shaped frame (504). A fisheye connector (505) is installed at the telescopic end of the gripper driving electric cylinder (503). A moving block (506) installed on the upper side of the gripper frame (501) is provided inside the fisheye connector (505). A second mounting plate (507) is installed at both ends of the gripper driving electric cylinder (503).
5. The automatic positioning device for multi-specification flat plate steps according to claim 4, characterized in that: The main gripper assembly (7) includes a main mounting support (701) and a transverse main gripper guide rail slider assembly (702) installed at one end of the L-shaped frame (504). A main gripper cylinder (703) is mounted on the main mounting support (701). A main moving support (704) is mounted on the main gripper guide rail slider assembly (702). A main floating joint (705) is installed at the telescopic end of the main gripper cylinder (703). The main floating joint (705) abuts against the main moving support (704). A main fixing plate (706) is mounted on the main moving support (704). A main tension spring (707) is installed on the side of the main fixing plate (706). A main limiting plate (708) is installed on the upper end of the main fixing plate (706). The other end of the main tension spring (707) is connected to the main limiting plate (708). A main T-shaped plate (709) is installed below the other end of the main limiting plate (708). A longitudinal main gripper guide rail slider assembly (710) is installed on the inner side of the main T-shaped plate (709). A main Teflon baffle (711) is installed on the outer side of the main T-shaped plate (709). A contact assembly (9) is installed on the outer side of the main T-shaped plate (709) and the main Teflon baffle (711).
6. The automatic positioning device for multi-specification flat plate steps according to claim 4, characterized in that: The secondary gripper assembly (8) includes a secondary mounting bracket (801) installed on the side of the gripper frame (501). A secondary gripper cylinder (802) is installed on the secondary mounting bracket (801). A secondary floating joint (803) is installed on the telescopic end of the secondary gripper cylinder (802). A secondary moving support (804) is connected to the secondary floating joint (803). A transverse secondary gripper guide rail slider assembly (805) is installed on the inner side of the secondary moving support (804). The transverse secondary gripper guide rail slider assembly (805) is installed on the gripper frame (501). A secondary fixing plate (806) is installed on the secondary moving support (804). A secondary tension spring (807) is installed on the side of the secondary fixing plate (806). A secondary limiting plate (808) is installed on the upper end of the secondary fixing plate (806). The other end of the secondary tension spring (807) is connected to the secondary limiting plate (808). A secondary T-shaped plate (809) is installed below the other end of the secondary limiting plate (808). A longitudinal secondary gripper guide rail slider assembly (810) is installed on the inner side of the secondary T-shaped plate (809). A secondary Teflon baffle (811) is installed on the outer side of the secondary T-shaped plate (809). A contact assembly (9) is installed on the outer side of the secondary T-shaped plate (809) and the secondary Teflon baffle (811).
7. An automatic positioning device for multi-specification flat plate steps according to claim 5 or 6, characterized in that: The contact assembly (9) is a flat plate contact assembly or a stepped plate contact assembly; the flat plate contact assembly includes a flat adapter plate (901), on which a flat plate contact (902) is installed; the stepped plate contact assembly includes a contact frame (903), on which a sealing plate (904) is installed, and two nylon rollers (905) are installed inside the contact frame (903), a front positioning block (906) is installed at the front end of the contact frame (903), and a spring plunger (907) is installed at the rear end of the contact frame (903).
8. The automatic positioning device for multi-specification flat plate steps according to claim 1, characterized in that: The first layer of gripper mounting bracket (404) includes a first gripper fixing mounting tube (4041). Three third mounting plates (4042) are installed on the inner side of the first gripper fixing mounting tube (4041). The three third mounting plates (4042) are fixedly installed on the inner side of the positioning frame (401) by bolts. Two first transverse sliders (4043), two first electric cylinder mounting seats (4044), and a fourth limiting block (4045) are installed on the outer side of the first gripper fixing mounting tube (4041).
9. The automatic positioning device for multi-specification flat plate steps according to claim 1, characterized in that: The other layer of gripper mounting bracket (405) includes a second gripper strip plate (4051). The inner side of the second gripper strip plate (4051) is provided with a longitudinal slider (4052) and a pin assembly (4053) that mesh with the two second guide rails (403). The outer side of the second gripper strip plate (4051) is provided with two second transverse sliders (4054), two second electric cylinder mounting seats (4055), and a fifth limiting block (4056).
10. The automatic positioning device for multi-specification flat plate steps according to claim 1, characterized in that: The equidistant adjustment assembly (6) includes an equidistant adjustment electric cylinder (601). The upper end of the equidistant adjustment electric cylinder (601) is hinged to an L-shaped connecting seat (603) via a first pin (602). A first connecting plate (604) is installed at one end of the L-shaped connecting seat (603). A first connecting rod (605) and a second connecting rod (606) are hinged at the center of the inner side of the first connecting plate (604). Six second connecting plates (607) are sequentially hinged downwards from the first connecting rod (605) and the bottom support seat (608) is hinged at the bottom. A connecting bracket (609) is installed on one side of each of the four second connecting plates (607) above 608. A bushing (610) is installed on one side of the first connecting plate (604) and the two second connecting plates (607) below it. Sliders (611) are symmetrically installed on both the left and right ends of the first connecting plate (604), the six second connecting plates (607) and the bottom support (608). The multiple first connecting rods (605) and second connecting rods (606) are hinged by inserting a second pin (612) into a copper washer (613) and a copper sleeve (614). A C-shaped connecting support (615) is installed on the upper support of the equidistant adjusting electric cylinder (601), and an I-shaped connecting support (616) is installed on the lower support. Both the C-shaped connecting support (615) and the I-shaped connecting support (616) are fixedly installed on the positioning frame (401) by bolts.