Remote controller key cutter

Abstract

The utility model discloses a remote controller key cutter which comprises a base, an air cylinder fixing plate parallel to the upper surface of the base is fixed to the upper portion of the base, an air cylinder is fixed to the air cylinder fixing plate, a piston rod of the air cylinder penetrates through the air cylinder fixing plate and then is connected with a lifting plate, and a cutter mounting plate is fixed to the bottom of the lifting plate. A cutter mounting plate is arranged on the base, more than one cutter group is mounted on the cutter mounting plate, each cutter group comprises more than one cutting blade, the cutting blades are distributed according to product cutting positions, a product placing table is arranged on the upper surface of the base, blanking through grooves in one-to-one correspondence with the cutter groups are formed in the product placing table, and the cutting blades are arranged on the blanking through grooves. A collecting box is connected to the front end of the base in a drawing mode, and the discharging through groove communicates with an upper opening of the collecting box inserted into the base. According to the structure, the working efficiency is improved, and the cutting force is easier to control.

Description

Technical Field

[0001] This utility model belongs to the technical field of button processing, and in particular relates to a remote control button cutter. Background Technology

[0002] With the continuous development of technology, the processing efficiency of the manufacturing industry is also developing rapidly. Traditional manual and workshop-style processing methods are gradually being replaced by mechanization and automation. However, in some fields, mechanical automation cannot be achieved, such as the processing of button modules.

[0003] In actual manufacturing, remote control buttons are typically injection molded from a single sheet of material, such as... Figure 1 , Figure 2 As shown, after processing, it needs to be... Figure 2 The dotted lines in the diagram are cut to form the individual buttons 18, as shown below. Figure 3 As shown, the current operation method involves manual cutting, which is not only inefficient but also results in uneven cut edges, leading to a low product qualification rate. Therefore, patent application number 202123271520.0 discloses a button mold cutting fixture. However, the cutting component of this structure is manually operated. Although it can cut multiple buttons at once, it is easy for the operator to misjudge the force when pressing down. If the force is too light, it cannot be completely cut and multiple operations are required to cut it. If the force is too heavy, a lot of force is required, making the operation relatively strenuous. In addition, after cutting, the cut buttons need to be collected manually one by one, which undoubtedly reduces work efficiency. Therefore, improvements are needed. Utility Model Content

[0004] The purpose of this invention is to provide a remote control button cutter, which solves the problems of poor force control and the need for manual collection of buttons after cutting, thus reducing work efficiency in existing button cutting devices.

[0005] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:

[0006] This utility model is a remote control button cutter, including a base. A cylinder fixing plate parallel to the upper surface of the base is fixed on the top of the base. A cylinder is fixed on the cylinder fixing plate. The piston rod of the cylinder passes through the cylinder fixing plate and is connected to a lifting plate. A cutter mounting plate is fixed at the bottom of the lifting plate. One or more cutter sets are mounted on the cutter mounting plate. Each cutter set includes one or more cutting blades. The cutting blades are distributed according to the product cutting position. A product placement platform is provided on the upper surface of the base. A feeding channel corresponding to the cutter set is provided on the product placement platform. A collection box is pulled out from the front end of the base. The feeding channel communicates with the upper opening of the collection box inserted into the base.

[0007] Preferably, in order to facilitate the collection of waste, four positioning rods are movably inserted into the product placement platform. The upper part of the positioning rod protrudes from the product placement platform. The upper end of the positioning rod is provided with a positioning plate, and a spring is sleeved on the positioning rod, with one end abutting against the positioning plate and the other end abutting against the surface of the product placement platform.

[0008] Preferably, for ease of installation, the upper surface of the base is provided with four connecting rods, and the upper part of the four connecting rods is connected to the cylinder fixing plate.

[0009] Preferably, to improve the overall connection strength, the connecting rod includes a square central column, and each of the four corners of the square central column is provided with an inclined plate extending along the length of the square central column. The end of the inclined plate away from the square center is connected to a triangular reinforcing rib extending along the length of the square central column. The triangular reinforcing rib, the inclined plate and the square central column are integrally formed.

[0010] Preferably, in order to provide guidance, four guide rods distributed in the front, back, left, and right directions are fixed on the lifting plate, and four flange bearings are provided on the cylinder fixing plate, with the upper end of each guide rod movably inserted into the flange bearing.

[0011] Preferably, for ease of operation, handle placement slots are provided on both sides of the base.

[0012] Preferably, the collection box is provided with an operating handle at the front end for easy pulling.

[0013] The present invention has the following advantages: the structure can be used to quickly cut a remote control button injection molded product in one go by using a cylinder in conjunction with multiple sets of cutting blades, thereby improving cutting efficiency. Moreover, compared with manual operation, the cutting force is more uniform and easier to control. After cutting, the remote control buttons are automatically collected without the need for manual collection. Attached Figure Description

[0014] Figure 1This is a schematic diagram of the injection-molded structure of a remote control button in Example 1;

[0015] Figure 2 This is a structural reference diagram of the part that needs to be cut in the injection-molded remote control button product of Example 1;

[0016] Figure 3 This is a schematic diagram of the structure of a remote control button injection molded product after cutting in Example 1;

[0017] Figure 4 This is a schematic diagram of the structure of a remote control button cutter without a collection box in Example 1;

[0018] Figure 5 This is a schematic diagram of the structure of a remote control button cutter in Embodiment 1 without a cutting blade mounting plate or cutting blade assembly;

[0019] Figure 6 This is a schematic diagram of the connecting rod in Example 1;

[0020] Figure 7 This is a bottom view of the cutter assembly mounted on the cutter mounting plate in Example 1;

[0021] Figure 8 This is a schematic diagram of the product placement platform in Example 1;

[0022] Figure 9 This is a schematic diagram of the structure of a product placement platform in Example 1 when a remote control button injection molded product is placed on it;

[0023] Figure 10 This is a schematic diagram of the product placement platform in Example 2;

[0024] Figure 11 for Figure 10 Enlarged view of point A.

[0025] Figure label:

[0026] 1. Base, 2. Cylinder fixing plate, 3. Cylinder, 4. Lifting plate, 5. Cutter mounting plate, 6. Cutting blade, 7. Product placement platform, 8. Material unloading channel, 9. Collection box, 10. Positioning rod, 11. Positioning plate, 12. Limiting groove, 13. Spring, 14. Connecting rod, 15. Square center column, 16. Inclined plate, 17. Triangular reinforcing rib, 18. Guide rod, 19. Flange bearing, 10. Handle placement slot, 11. Operating handle, 12. Button, 13. Cutter assembly. Detailed Implementation

[0027] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below in conjunction with the embodiments of this utility model. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0028] Example 1

[0029] Please see Figure 4-9 As shown, this embodiment discloses a remote control button cutter, including a base 1. A cylinder fixing plate 2 parallel to the upper surface of the base 1 is fixed above the base 1. A cylinder 3 is fixed on the cylinder fixing plate 2. The piston rod of the cylinder 3 passes through the cylinder fixing plate 2 and is connected to a lifting plate 4. A cutter mounting plate 5 is fixed at the bottom of the lifting plate 4. One or more cutter groups 19 are mounted on the cutter mounting plate 5. Each cutter group 19 includes one or more cutting blades 6. The cutting blades 6 are distributed according to the product cutting position. A product placement platform 7 is provided on the upper surface of the base 1. The product placement platform 7 is provided with a feeding groove 8 corresponding one-to-one with the cutter group 19. A collection box 9 is pulled out from the front end of the base 1. The feeding groove 8 communicates with the upper opening of the collection box 9 inserted into the base 1. In order to facilitate the later feeding, the upper surface of the base 1 is also a through hole at the position corresponding to the feeding groove 8, so as to facilitate the later feeding into the collection box 9.

[0030] Preferably, for ease of installation, the upper surface of the base 1 is provided with four connecting rods 13, and the upper part of the four connecting rods 13 is connected to the cylinder fixing plate 2. Preferably, to improve the overall connection strength, the connecting rod 13 includes a square central column 131, and each of the four corners of the square central column 131 is provided with an inclined plate 132 extending along the length direction of the square central column 131. The end of the inclined plate 132 away from the square center is connected to a triangular reinforcing rib 133 extending along the length direction of the square central column 131. The triangular reinforcing rib 133, the inclined plate 132 and the square central column 131 are integrally formed, and the overall connection strength is improved through the above structure.

[0031] Preferably, in order to provide guidance, four guide rods 14 are fixed on the lifting plate 4, distributed in the front, back, left and right directions, and four flange bearings 15 are provided on the cylinder fixing plate 2. The upper end of each guide rod 14 is movably inserted into the flange bearing 15. With the above structure, the lifting plate 4 can provide guidance when it moves up and down, and avoid its position shift during movement, which would affect the cutting effect.

[0032] Preferably, for ease of operation, the base 1 is provided with handle placement slots 16 on both sides, which makes it convenient to insert hands into the handle placement slots 16 to move the entire device.

[0033] Preferably, for ease of pulling out, the collection box 9 is provided with an operating handle 17 at the front end. The operating handle 17 facilitates the pulling out of the collection box 9 through the above-mentioned structural setting.

[0034] The specific working principle of the above structure is as follows: The remote control button product, which is integrally injection molded, is as follows: Figure 1 As shown, the remote control buttons are placed on the product placement platform 7. In this embodiment, since the one-piece injection molded remote control button product has four sets of remote control button groups, and each set of remote control button groups has three buttons, the cutting points are as follows: Figure 2 As shown, each remote control button group has two cutting points close together on the far right, so there are four corresponding cutter groups 19 and feeding slots 8. Therefore, each cutter group 19 has a total of 7 cutting blades 6. The rightmost blade needs to be larger to cut two cutting points at once. The angle of each cutting blade 6 on the cutter group 19 is preset according to the position of the cutting point. Then, the drive cylinder 3 works, moving the cutter mounting plate 5 downward, so that the cutting blades 6 below cut the corresponding cutting points. After cutting, as shown... Figure 3 As shown, each remote control button falls from its corresponding feeding slot 8 into the collection box 9 for automatic storage. Once the collection box 9 is full, it is pulled out to quickly collect the remote control buttons. Therefore, this structure allows for the use of a cylinder in conjunction with multiple cutting blades 19 to quickly cut a type of injection-molded remote control button in one operation, improving cutting efficiency. Compared to manual operation, the cutting force is more uniform and easier to control. After cutting, the remote control buttons are automatically collected, eliminating the need for manual collection. It should be noted that, for ease of start-up, a control switch (not shown in the drawing) is provided on the protrusion on the left front end of the base 1 to control the energization or de-energization of the cylinder 3. For those skilled in the art, how to control the cylinder 3 is conventional technology in this field, and therefore will not be described in detail.

[0035] Example 2

[0036] Please see Figure 10-11As shown, the general structure of the remote control button cutter disclosed in this embodiment is the same as that in Embodiment 1. The difference is that, preferably, to facilitate the collection of waste, four positioning rods 10 are movably inserted into the product placement platform 7. The upper part of the positioning rod 10 protrudes from the product placement platform 7. A positioning plate 11 is provided at the upper end of the positioning rod 10, and a spring 12 is sleeved on the positioning rod 10, with one end abutting against the positioning plate 11 and the other end abutting against the upper surface of the product placement platform 7. In order to position the one-piece injection molded remote control button, the positioning plate 11 is provided with a limiting device at the corresponding position for abutting against the periphery of the one-piece injection molded remote control button. With the aforementioned structural arrangement, when the integrally injection-molded remote control button is placed on the product placement platform 7, the integrally injection-molded remote control button is mounted on four positioning plates 11. The four limiting grooves 111 on the positioning plates 11 limit the integrally injection-molded remote control button to prevent it from swinging left and right. Then, when the upper cylinder 3 moves down, it will press the integrally injection-molded remote control button down to fit and position it against the product placement platform 7, and press down the four positioning rods 10. When the cylinder 3 returns to its original position, under the action of the spring 12, the excess waste material after cutting is lifted up, ensuring that the waste material is separated from the product placement platform 7, which is convenient for later waste collection.

[0037] The above are merely preferred embodiments of the present utility model and do not limit the present utility model. Any modifications, equivalent substitutions, or improvements made to the technical solutions described in the foregoing embodiments, or to some of the technical features, shall fall within the protection scope of the present utility model.

Claims

1. A remote control button cutter, comprising a base (1), characterized in that: A cylinder fixing plate (2) parallel to the upper surface of the base (1) is fixed above the base (1). A cylinder (3) is fixed on the cylinder fixing plate (2). The piston rod of the cylinder (3) passes through the cylinder fixing plate (2) and is connected to a lifting plate (4). A cutter mounting plate (5) is fixed at the bottom of the lifting plate (4). One or more cutter sets (19) are mounted on the cutter mounting plate (5). Each cutter set (19) includes one or more cutting blades (6). The cutting blades (6) are distributed according to the product cutting position. A product placement platform (7) is provided on the upper surface of the base (1). The placement platform (7) is provided with a feeding channel (8) that corresponds one-to-one with the cutting knife group (19). The front end of the base (1) is connected to a collection box (9). The feeding channel (8) is connected to the upper opening of the collection box (9) inserted into the base (1). Four positioning rods (10) are movably inserted on the product placement platform (7). The upper part of the positioning rod (10) protrudes from the product placement platform (7). The upper end of the positioning rod (10) is provided with a positioning plate (11). A spring (12) is sleeved on the positioning rod (10), with one end abutting against the positioning plate (11) and the other end abutting against the upper surface of the product placement platform (7).

2. The remote control button cutter according to claim 1, characterized in that: The upper surface of the base (1) is provided with four connecting rods (13), and the upper part of the four connecting rods (13) is connected to the cylinder fixing plate (2).

3. A remote control button cutter according to claim 2, characterized in that: The connecting rod (13) includes a square central column (131), and each of the four corners of the square central column (131) is provided with an inclined plate (132) extending along the length direction of the square central column (131). The end of the inclined plate (132) away from the center of the square is connected to a triangular reinforcing rib (133) extending along the length direction of the square central column (131). The triangular reinforcing rib (133), the inclined plate (132) and the square central column (131) are integrally formed.

4. A remote control button cutter according to claim 2 or 3, characterized in that: The lifting plate (4) is fixed with four guide rods (14) distributed in the front, back, left and right directions. Four flange bearings (15) are provided on the cylinder fixing plate (2). The upper end of each guide rod (14) is movably inserted into the flange bearing (15).

5. A remote control button cutter according to claim 2 or 3, characterized in that: The base (1) has handle placement slots (16) on both sides.

6. A remote control button cutter according to claim 2 or 3, characterized in that: The collection box (9) is provided with an operating handle (17) at the front end.

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