Material breaking device

Abstract

The utility model relates to the technical field of material breaking-off equipment, and discloses a material breaking-off device which comprises a pressing assembly used for pressing materials, a material breaking-off assembly and a working platform, the pressing assembly comprises a first driving mechanism and a floating pressing block, the first driving mechanism is connected with the working platform and is in transmission connection with the floating pressing block, and the floating pressing block is in transmission connection with the first driving mechanism. The first driving mechanism drives the floating pressing block to move relative to the materials, the material breaking assembly comprises a driving assembly and a grabbing assembly used for grabbing waste materials on the materials, and the driving assembly is connected with the working platform and is in transmission connection with the grabbing assembly. And the driving assembly drives the grabbing assembly to do reciprocating motion, so that the waste materials are removed. Uniform pressure is ensured through the floating pressing block, the material breaking precision is improved, the structure is simple, manual operation is reduced, and the production efficiency is improved.

Description

Technical Field

[0001] This application relates to the field of material breaking equipment technology, and in particular to a material breaking device. Background Technology

[0002] In injection molding, welding, stamping, and other processing techniques, continuous material is often designed onto the material for easy fixing and processing. However, after processing, waste material needs to be removed. Depending on the connection method, the waste material may be laid flat, sideways, or in other forms. Flat waste material is usually easier to break off, while sideways waste material, due to its special location, cannot be directly handled by conventional methods and requires secondary processing by manual labor or specialized equipment. Currently, manual folding is often used to break off the waste material, but this method suffers from low efficiency and poor precision. If the folding frequency or pre-breaking position is not properly controlled, it can easily lead to local warping or deformation of the material, thereby affecting the quality of the processed product and the production yield. Utility Model Content

[0003] To address the aforementioned problems, this utility model provides a material breaking device that not only improves breaking accuracy and reduces manual operation, but also further enhances production efficiency and product quality.

[0004] This utility model provides a material breaking device, including a pressing component for pressing materials, a material breaking component, and a working platform. The pressing component includes a first driving mechanism and a floating pressure block. The first driving mechanism is connected to the working platform and is throttle-connected to the floating pressure block. The first driving mechanism drives the floating pressure block to move relative to the material. The material breaking component includes a driving component and a gripping component for gripping waste material on the material. The driving component is connected to the working platform and is throttle-connected to the gripping component. The driving component drives the gripping component to reciprocate, thereby realizing the removal of waste material.

[0005] In one embodiment, the material breaking device further includes a support assembly, which includes a first connector and a plurality of support members for supporting the first connector. The support members are connected to the working platform. The first drive mechanism is connected to the first connector and is also connected to the floating pressure block. The drive assembly is respectively disposed on both sides of the first connector and is also connected to the gripping assembly.

[0006] In one embodiment, the driving assembly includes a second driving mechanism and a transmission component. The second driving mechanism is respectively disposed on both sides of the upper end of the first connecting member and is sequentially connected to the transmission component and the gripping assembly. The second driving mechanism drives the transmission component to reciprocate and drives the gripping assembly to reciprocate, thereby realizing the removal of the waste material.

[0007] In one embodiment, the drive assembly further includes a second connector and a third connector. The second connector is disposed on both sides of the first connector and fixes the second drive mechanism. The third connector is disposed between the transmission member and the gripping assembly.

[0008] In one embodiment, the drive assembly further includes a first adjusting member and a second adjusting member. The first adjusting member is used to adjust the movement amplitude of the transmission member and fix the transmission member to the second drive mechanism. The second adjusting member includes a second adjusting member body, which is connected to the first connecting member. The transmission member is movably inserted in the second adjusting member body and connected to the third connecting member.

[0009] In one embodiment, the gripping component includes a plurality of grippers, a third drive mechanism, and a fourth connector connected to the third drive mechanism. One end of the third connector is connected to the transmission member, and the other end is connected to the fourth connector. The third drive mechanism is drively connected to the plurality of grippers, and the third drive mechanism drives the grippers to open or close and to move forward or backward.

[0010] In one embodiment, the gripping assembly further includes a fifth connector and a plurality of sixth connectors, the fifth connector being movably inserted through all the grippers, and one end of each of the plurality of sixth connectors being connected to the fifth connector and the other end being connected to the third drive mechanism.

[0011] In one embodiment, the material breaking device further includes a receiving component, which includes a receiving component, a guiding component, a sensor for positioning the receiving component, and a first guiding component for guiding the receiving component to reciprocate. The guiding component is located between the gripping component and the receiving component and is connected to the working platform for guiding waste material into the receiving component. The sensor is provided on both sides of the receiving component, and the first guiding component is slidably connected to the receiving component.

[0012] In one embodiment, the working platform includes a first working platform and a second working platform. One end of the first working platform is connected to the support member, and the other end is connected to the guide member. The storage member is disposed on the second working platform. The first guiding component includes a guide groove disposed on the second working platform and sliding members disposed on both sides of the storage member. The sliding members are slidably connected to the guide groove.

[0013] In one embodiment, the material breaking device further includes a conveying component, which includes a turnover container for handling the material and a second guiding component. The turnover container is movably connected to the second guiding component, and the second guiding component is connected to the first working platform.

[0014] The beneficial effects of this utility model are as follows: the floating pressure block is driven to move relative to the material by the first driving mechanism, which can adjust the degree of material compression and adapt to the slight changes on the material surface, ensuring uniform pressure distribution and improving the material breaking accuracy. The driving component can adjust parameters such as the material breaking speed and number of times. By driving the gripping component to reciprocate, waste material is broken off more effectively. The device has a simple structure, reduces manual operation, and improves production efficiency and product quality. Attached Figure Description

[0015] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this utility model and should not be regarded as a limitation on the scope. For those skilled in the art, other related drawings can be obtained based on these drawings without creative effort.

[0016] Figure 1 This is a front view structural diagram of a material breaking device according to an embodiment of the present invention.

[0017] Figure 2 This is a side view of a material breaking device according to an embodiment of the present invention.

[0018] Figure 3 for Figure 2 A schematic diagram of the structure of the material breaking assembly and the support assembly.

[0019] Figure 4 for Figure 3 A schematic diagram of the structure from another angle after removing the third connector.

[0020] Figure 5 This is a schematic diagram of the structure of a clamping assembly according to an embodiment of the present invention.

[0021] Figure 6 This is a schematic diagram of the gripping component of an embodiment of the present invention from one angle.

[0022] Figure 7 This is a schematic diagram of the gripping component from another angle according to an embodiment of the present invention. Detailed Implementation

[0023] The specific embodiments of this utility model will now be described in detail with reference to the accompanying drawings. Obviously, the described embodiments are merely some, not all, of the embodiments of this utility model. Based on the description of this utility model, all other embodiments obtained by those skilled in the art without inventive effort are within the scope of protection of this utility model.

[0024] In the description of this utility model, unless otherwise explicitly specified and limited, the terms "set," "install," and "connect," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms according to the specific circumstances.

[0025] The terms “upper,” “lower,” “left,” “right,” “front,” “back,” “top,” “bottom,” “inner,” and “outer,” etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the product is in use. They are used only for the convenience of description and simplification, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0026] The terms “first,” “second,” “third,” etc., are used merely to distinguish elements with similar properties, not to indicate or imply relative importance or a specific order.

[0027] The terms “include,” “comprising,” or any other variation thereof are intended to cover non-exclusive inclusion, which includes not only the elements listed but also other elements not expressly listed.

[0028] Please refer to Figure 1-7 This invention illustrates a material breaking device provided in an embodiment of the present invention, including a pressing component 1 for pressing materials, a material breaking component 2, and a working platform 4. The pressing component 1 includes a first driving mechanism 11 and a floating pressure block 12. The first driving mechanism 11 is connected to the working platform 4 and is driven by the floating pressure block 12. The first driving mechanism 11 drives the floating pressure block 12 to move relative to the material. The material breaking component 2 includes a driving component 21 and a gripping component 22 for gripping waste material on the material. The driving component 21 is connected to the working platform 4 and is driven by the gripping component 22. The driving component 21 drives the gripping component 22 to reciprocate, thereby realizing the breaking of waste material.

[0029] In one embodiment, the first drive mechanism 11 can be one of a hydraulic drive mechanism, a pneumatic drive mechanism, an electric drive mechanism, or a mechanical drive mechanism.

[0030] like Figure 1-2 and Figure 5As shown, in one embodiment, the first driving mechanism 11 is a clamping cylinder, which is connected to multiple floating pressure blocks 12 for transmission. The floating pressure blocks 12 are driven to move relative to the material, which facilitates the adjustment of the degree of clamping on the material. The floating pressure blocks 12 have a certain degree of floating and can adaptively adjust the gap between themselves and the material to ensure the precise positioning and fixation of the material. The driving component 21 can adjust parameters such as the breaking speed and number of times. By driving the gripping component 22 to reciprocate, waste material is broken off more effectively. The device has a simple structure, reduces manual operation, and improves production efficiency and product quality.

[0031] In one embodiment, the material breaking device further includes a support component 3, which includes a first connector 31 and a plurality of support components 32 for supporting the first connector 31. The support components 32 are connected to the working platform 4. The first drive mechanism 11 is connected to the first connector 31 and is drivenly connected to the floating pressure block 12. The drive components 21 are respectively disposed on both sides of the first connector 31 and are drivenly connected to the gripping components 22 respectively.

[0032] In one embodiment, there are at least three support members 32. The number of support members can be increased as needed to further improve the support stability. One end of the support member 32 is assembled and connected to the working platform 4, and the other end is connected to the first connecting member 31.

[0033] like Figure 1-4 As shown, in this embodiment, there are four support members 32. One end of each support member 32 is vertically mounted on the working platform 4, and the other end is disposed around the first connecting member 31 and fixedly connected. The first drive mechanism 11 is fixedly disposed in the middle of the upper end of the first connecting member 31. The floating pressure block 12 is located at the lower end of the first connecting member 31 and is drivenly connected to the first drive mechanism 11. The drive components 21 are respectively disposed on both sides of the first connecting member 31 and are drivenly connected to the gripping component 22 located at the lower end of the first connecting member 31. After the material is pressed by the floating pressure block 12, the drive components 21 drive the gripping components 22 to grip the waste on both sides of the material and perform up-and-down reciprocating motion, thereby breaking off the waste.

[0034] In one embodiment, the drive assembly 21 includes a second drive mechanism 211 and a transmission component 212. The second drive mechanism 211 is respectively disposed on both sides of the upper end of the first connector 31 and is sequentially connected to the transmission component 212 and the gripping assembly 22. The second drive mechanism 211 drives the transmission component 212 to reciprocate and drives the gripping assembly 22 to reciprocate, thereby realizing the removal of waste materials.

[0035] In one embodiment, the second drive mechanism 211 can be one of a hydraulic drive mechanism, a pneumatic drive mechanism, an electric drive mechanism, or a mechanical drive mechanism.

[0036] like Figure 2-3As shown, in this embodiment, the second drive mechanism 211 is a servo drive mechanism. Further, the second drive mechanism 211 is an absolute encoder servo. The absolute encoder servo can adjust the breaking frequency by modifying parameters such as breaking speed and number of times through the human-machine interface, thereby improving the breaking efficiency and breaking quality. The transmission component 212 is an eccentric wheel. The absolute encoder servo controls the servo motor to drive the eccentric wheel to rotate up and down, thereby driving the gripping component 22 to move up and down reciprocally, thereby quickly breaking off waste materials.

[0037] In one embodiment, the drive assembly 21 further includes a second connector 213 and a third connector 214. The second connector 213 is respectively disposed on both sides of the first connector 31 and fixes the second drive mechanism 211. The third connector 214 is disposed between the transmission member 212 and the gripping assembly 22.

[0038] like Figure 2-3 As shown, in this embodiment, the second connecting member 213 is respectively disposed on both sides of the upper end of the first connecting member 31, and the second driving mechanism 211 is fixed on both sides of the upper end of the first connecting member 31. The second driving mechanism 211 drives the transmission member 212 to move up and down reciprocally. The transmission member 212 is driven by the third connecting member 214, which drives the gripping component 22 to move up and down reciprocally, thereby realizing rapid material breaking.

[0039] In one embodiment, the drive assembly 21 further includes a first adjusting member 215 and a second adjusting member 216. The first adjusting member 215 is used to adjust the movement amplitude of the transmission member 212 and fix the transmission member 212 to the second drive mechanism 211. The second adjusting member 216 includes a second adjusting member body 2161, which is connected to the first connecting member 31. The transmission member 212 is movably inserted into the second adjusting member body 2161 and connected to the third connecting member 214.

[0040] In one embodiment, the first adjusting member 215 can adjust the movement amplitude of the transmission member 212, thereby adjusting the material breaking amplitude, thus making it suitable for the removal of waste materials of various materials and improving the overall versatility.

[0041] like Figure 4As shown, in this embodiment, the second adjusting member 216 further includes a through hole 2162 for the transmission member 212 to pass through and rotate up and down, and several elliptical grooves 2163. The body 2161 of the second adjusting member is fixedly connected to the side of the first connecting member 31. The through hole 2162 is provided on the body 2161 of the second adjusting member. The transmission member 212 passes through the through hole 2162 and is connected to the upper end of the third connecting member 214. The transmission member 212 can rotate up and down within the range of the through hole 2162. Several elliptical grooves 2163 are symmetrically provided on both sides of the body 2161 of the second adjusting member. The third connecting member 214 is connected to the elliptical grooves 2163. By adjusting the assembly connection position of the third connecting member 214 and the elliptical grooves 2163, the height position of the third connecting member 214 can be adjusted, thereby effectively improving the overall stability.

[0042] In one embodiment, the gripping component 22 includes a plurality of grippers 221, a third drive mechanism 222, and a fourth connector 223 connected to the third drive mechanism 222. One end of the third connector 214 is connected to the transmission component 212, and the other end is connected to the fourth connector 223. The third drive mechanism 222 is drively connected to the plurality of grippers 221, and the third drive mechanism 222 drives the grippers 221 to open or close and to move forward or backward.

[0043] In one embodiment, the third drive mechanism 222 can be one of a hydraulic drive mechanism, a pneumatic drive mechanism, an electric drive mechanism, or a mechanical drive mechanism.

[0044] like Figure 3 and Figure 6 As shown, the third drive mechanism 222 is a gripper cylinder, which controls the gripper 221 to move forward or backward and to grab or release waste material through telescopic movement, so as to better control the waste material and remove it.

[0045] In one embodiment, the gripping component 22 further includes a fifth connector 224 and a plurality of sixth connectors 225. The fifth connector 224 is movably inserted through all the grippers 221, and one end of each of the plurality of sixth connectors 225 is connected to the fifth connector 224, and the other end is connected to the third drive mechanism 222.

[0046] like Figure 3 and Figure 6-7As shown, in this embodiment, the gripper 221 includes a gripper head 2211, a gripper body 2212, and a guide hole 2213. The gripper head 2211 is located at one end of the gripper body 2212, and the guide hole 2213 is located on the gripper body 2212. The fifth connector 224 is movably connected to the guide holes 2213 of all grippers 221 and is fixedly connected to the gripper heads 2211 of all grippers 221. One end of each of the three sixth connectors 225 is fixedly connected to the fifth connector 224, and the other end is fixedly connected to the third drive mechanism 222. The third drive mechanism 222 drives the sixth connectors 225, thereby causing the fifth connectors 224 to move back and forth in the guide hole 2213, and controlling the gripper head 2211 to move forward or backward and to grab or release the waste material, so as to better control the waste material and remove it, and further improve the material breaking efficiency and stability.

[0047] In one embodiment, the material breaking device further includes a receiving component 5, which includes a receiving component 51, a guiding component 52, a sensing component 53 for positioning the receiving component 51, and a first guiding component 54 for guiding the receiving component 51 to reciprocate. The guiding component 52 is located between the gripping component 22 and the receiving component 51 and is connected to the working platform 4 for guiding waste material into the receiving component 51. The receiving component 51 is provided with sensing components 53 on both sides, and the first guiding component 54 is slidably connected to the receiving component 51.

[0048] like Figure 1 As shown, in this embodiment, the guide component 52 is located below the gripping component 22 and connected to the working platform 4. The storage component 51 is located below the guide component 52. The first guide component 54 is located at the lower end of the storage component 51. After the gripping component 22 is released, the removed waste material falls directly into the storage component 51 through the guide component 52, which is convenient for recycling and cleaning. The storage component 51 moves through the first guide component 54. When it moves to the direct under the guide component 52, it is fixed. Then the sensor 53 detects the position of the storage component 51 to ensure that it is placed in place, prevent leakage and overflow, and facilitate the cleaning of waste material. The storage component 51 can be pulled out by moving through the first guide component 54, which is convenient for operators to quickly clean up waste material.

[0049] In one embodiment, the working platform 4 includes a first working platform 41 and a second working platform 42. One end of the first working platform 41 is connected to the support member 32 and the other end is connected to the guide member 52. The storage member 51 is disposed on the second working platform 42. The first guiding component 54 includes a guide groove 541 disposed on the second working platform 42 and sliding members 542 disposed on both sides of the storage member 51. The sliding members 542 are slidably connected to the guide groove 541.

[0050] like Figure 1-2As shown, in this embodiment, the support member 32 is connected to the upper end of the first working platform 41, the guide member 52 is connected to the lower end of the first working platform 41, the sliding member 542 can slide back and forth on the side of the guide groove 541, thereby driving the storage member 51 to move back and forth. The first working platform 41 is provided with connecting plates around its perimeter, and is fixedly connected to the second working platform 42 through the connecting plates.

[0051] In one embodiment, the material breaking device further includes a conveying component 6, which includes a turnover container 61 for turnover of materials and a second guide component 62. The turnover container 61 is movably connected to the second guide component 62, and the second guide component 62 is connected to the first working platform 41.

[0052] like Figure 2 As shown, the peripheral transfer device 61 achieves rapid material transport through the second guide component 62, realizes automated material breaking, improves the material breaking rate, and further improves production efficiency.

[0053] In one example, the second guide component 62 is connected to the first working platform 41 and the second working platform 42, and adopts a two-layer rotation method, which saves space and facilitates the circulation of the transfer tool 61, further improving the material handling efficiency and thus further improving production efficiency.

[0054] The above description is merely a specific embodiment of this utility model, but the protection scope of this utility model is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in this utility model should be included within the protection scope of this utility model. Therefore, the protection scope of this utility model should be determined by the appended claims.

Claims

1. A material breaking device, characterized in that, The device includes a pressing assembly (1) for pressing materials, a breaking assembly (2) for breaking materials, and a working platform (4). The pressing assembly (1) includes a first driving mechanism (11) and a floating pressure block (12). The first driving mechanism (11) is connected to the working platform (4) and is driven to the floating pressure block (12). The first driving mechanism (11) drives the floating pressure block (12) to move relative to the material. The breaking assembly (2) includes a driving assembly (21) and a gripping assembly (22) for gripping waste on the material. The driving assembly (21) is connected to the working platform (4) and is driven to the gripping assembly (22). The driving assembly (21) drives the gripping assembly (22) to reciprocate, thereby removing the waste.

2. The material breaking device according to claim 1, characterized in that, The material breaking device further includes a support component (3), which includes a first connector (31) and a plurality of support components (32) for supporting the first connector (31). The support components (32) are connected to the working platform (4). The first drive mechanism (11) is connected to the first connector (31) and is drivenly connected to the floating pressure block (12). The drive components (21) are respectively disposed on both sides of the first connector (31) and are drivenly connected to the gripping component (22).

3. The material breaking device according to claim 2, characterized in that, The drive assembly (21) includes a second drive mechanism (211) and a transmission component (212). The second drive mechanism (211) is respectively located on both sides of the upper end of the first connector (31) and is sequentially connected to the transmission component (212) and the gripping assembly (22). The second drive mechanism (211) drives the transmission component (212) to reciprocate and drives the gripping assembly (22) to reciprocate, thereby realizing the removal of the waste material.

4. The material breaking device according to claim 3, characterized in that, The drive assembly (21) further includes a second connector (213) and a third connector (214). The second connector (213) is respectively disposed on both sides of the first connector (31) and fixes the second drive mechanism (211). The third connector (214) is disposed between the transmission member (212) and the gripping assembly (22).

5. The material breaking device according to claim 4, characterized in that, The drive assembly (21) further includes a first adjusting member (215) and a second adjusting member (216). The first adjusting member (215) is used to adjust the movement amplitude of the transmission member (212) and fix the transmission member (212) to the second drive mechanism (211). The second adjusting member (216) includes a second adjusting member body (2161), which is connected to the first connecting member (31). The transmission member (212) is movably inserted in the second adjusting member body (2161) and connected to the third connecting member (214).

6. The material breaking device according to claim 4, characterized in that, The gripping component (22) includes a plurality of grippers (221), a third drive mechanism (222), and a fourth connector (223) connected to the third drive mechanism (222). One end of the third connector (214) is connected to the transmission component (212), and the other end is connected to the fourth connector (223). The third drive mechanism (222) is connected to the plurality of grippers (221) in a transmission manner. The third drive mechanism (222) drives the grippers (221) to open or close and to move forward or backward.

7. The material breaking device according to claim 6, characterized in that, The gripping component (22) further includes a fifth connector (224) and several sixth connectors (225). The fifth connector (224) is movably inserted into all the grippers (221). One end of each of the several sixth connectors (225) is connected to the fifth connector (224), and the other end is connected to the third drive mechanism (222).

8. The material breaking device according to claim 2, characterized in that, The material breaking device also includes a storage component (5), which includes a storage component (51), a guide component (52), a sensor (53) for positioning the storage component (51), and a first guide component (54) for guiding the storage component (51) to move back and forth. The guide component (52) is located between the gripping component (22) and the storage component (51) and is connected to the working platform (4) for guiding waste material into the storage component (51). The sensor (53) is provided on both sides of the storage component (51), and the first guide component (54) is slidably connected to the storage component (51).

9. The material breaking device according to claim 8, characterized in that, The working platform (4) includes a first working platform (41) and a second working platform (42). One end of the first working platform (41) is connected to the support member (32), and the other end is connected to the guide member (52). The storage member (51) is disposed on the second working platform (42). The first guiding component (54) includes a guide groove (541) disposed on the second working platform (42) and sliding members (542) disposed on both sides of the storage member (51). The sliding members (542) are slidably connected to the guide groove (541).

10. The material breaking device according to claim 9, characterized in that, The material breaking device further includes a conveying component (6), which includes a turnover container (61) for turning over the material and a second guide component (62). The turnover container (61) is movably connected to the second guide component (62), and the second guide component (62) is connected to the first working platform (41).

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