Environment-friendly plastic granulator

By integrating waste gas collection, dust removal, aeration, and atomizing spray components into the plastic granulator, the problem of untreated waste gas emissions during the hot melting process of the plastic granulator is solved, achieving harmless treatment of waste gas and protecting the health of workers and the environment.

CN223507459UActive Publication Date: 2025-11-04YUNMENG CHUSHANG TEXTILE CO LTD
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Patent Information

Application Number
CN202422645488.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-31
Publication Date
2025-11-04
Estimated Expiration
2034-10-31

AI Technical Summary

Technical Problem

Plastic granulators generate a large amount of waste gas during the hot melting process. This waste gas is emitted directly without treatment, affecting the health of workers and polluting the environment.

Method used

An environmentally friendly plastic granulator was designed, comprising a waste gas collection component, a treatment box, a dust removal component, an aeration component, and an atomizing spray component. By collecting, removing dust, aerating, and atomizing the waste gas, it ensures that toxic gases react fully with the reaction solution.

Benefits of technology

It effectively prevents the direct emission of waste gas, avoids the impact on the health of staff and environmental pollution, and achieves the harmless treatment of waste gas.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses an environment-friendly plastic granulator. The environment-friendly plastic granulator comprises a granulator body, the waste gas collecting assembly is used for collecting waste gas generated by the granulator body; the treatment box comprises a dust removal cavity and a reaction cavity; the dedusting assembly is used for dedusting the waste gas; the aeration assembly is communicated with the air outlet end of the dust removal cavity, and the aeration end extends into the reaction solution; the atomizing and spraying assembly is arranged at the upper end of the reaction cavity, and the liquid inlet end of the atomizing and spraying assembly extends into reaction solution in the reaction cavity. According to the plastic granulator, waste gas is collected at the feeding end and the discharging end of the granulator body, so that a large amount of waste gas generated in the hot melting process is effectively prevented from being directly discharged; collected waste gas is subjected to dust removal through the dust removal assembly in the dust removal cavity, the waste gas subjected to dust removal reacts with a reaction solution through the aeration assembly and makes full contact with the waste gas through the atomization spraying assembly, and it is guaranteed that toxic gas in the waste gas fully reacts with the reaction solution; and the problems that the body health of workers is affected and the environment is polluted are avoided.
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Description

Technical Field

[0001] This utility model relates to the field of plastic granulator technology, specifically to an environmentally friendly plastic granulator. Background Technology

[0002] A plastic granulator is a device for recycling waste plastics. It mainly consists of a heating system for heating and melting the waste plastics and extruding them into strips, a cooling system for cooling the extruded plastic strips, and a crushing system for breaking the cooled plastic strips into smaller pieces.

[0003] However, when a plastic granulator is working, a large amount of waste gas is generated during the hot melting process. If the waste gas is discharged without treatment, the toxic gases in the waste gas will affect the health of the workers and pollute the environment. Therefore, an environmentally friendly plastic granulator is provided. Utility Model Content

[0004] The purpose of this utility model is to provide an environmentally friendly plastic granulator to solve the problem that a large amount of waste gas is generated during the hot melting process of the plastic granulator. The waste gas is discharged without treatment, and the toxic gases in the waste gas will affect the health of the workers and pollute the environment.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an environmentally friendly plastic granulator, comprising:

[0006] Granulator body;

[0007] An exhaust gas collection assembly is installed on the granulator body to collect exhaust gas generated at the feed end and discharge end of the granulator body.

[0008] The processing box is located on one side of the granulator body and includes a dust removal chamber and a reaction chamber, with the reaction chamber containing a reaction solution;

[0009] A dust removal component is disposed inside the dust removal chamber and is used to remove dust from the exhaust gas;

[0010] An aeration assembly is connected to the air outlet of the dust removal chamber, and the aeration end extends into the reaction solution of the reaction chamber.

[0011] The atomizing spray assembly is located at the upper end of the reaction chamber, with its inlet end extending into the reaction solution within the chamber.

[0012] Preferably, the exhaust gas collection assembly includes collection hoods respectively disposed at the feed end and discharge end of the granulator body, the granulator body is provided with a cavity, a first collection channel is provided between the cavity and the collection hood, an exhaust fan is provided at the air outlet end of the cavity, a second collection channel is provided between the air outlet end of the exhaust fan and the processing box, and the second collection channel is connected to the dust removal chamber.

[0013] Preferably, the dust removal assembly includes a bag filter disposed in the dust removal chamber, the top of the dust removal chamber is provided with an activated carbon adsorption plate, and the bottom of the dust removal chamber is provided with a collection box.

[0014] Preferably, the aeration assembly includes a connecting pipe communicating with the dust removal chamber, the bottom of the connecting pipe extending into the reaction solution and having an aeration nozzle, and the bottom of the connecting pipe having a partition mesh covering the outside of the aeration nozzle.

[0015] Preferably, the atomizing spray assembly includes a serpentine coil disposed at the upper end of the reaction chamber, the bottom of the serpentine coil is provided with a plurality of evenly distributed atomizing nozzles, and the liquid inlet end of the serpentine coil extends into the reaction solution and is provided with an upper water pump.

[0016] Compared with the prior art, the beneficial effects of this utility model are as follows: This utility model is an environmentally friendly plastic granulator. During use, the waste gas collection component collects waste gas from the feed end and discharge end of the granulator body, effectively preventing the direct emission of a large amount of waste gas generated during the hot melting process of the plastic granulator. The collected waste gas enters the treatment box and is dusted by the dust removal component in the dust removal chamber. The dusted waste gas reacts with the reaction solution through the aeration component and is fully contacted with the waste gas through the atomizing spray component, ensuring that the toxic gases in the waste gas fully react with the reaction solution, avoiding the problem of affecting the health of workers and polluting the environment. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the main structure of this utility model;

[0018] Figure 2 This is a schematic diagram of the left cross-sectional structure of the processing box of this utility model.

[0019] In the diagram: 1. Granulator body; 2. Waste gas collection assembly; 2-1. Collection hood; 2-2. Cavity; 2-3. First collection channel; 2-4. Exhaust fan; 2-5. Second collection channel; 3. Processing box; 3-1. Dust removal chamber; 3-2. Reaction chamber; 4. Dust removal assembly; 4-1. Bag filter; 4-2. Activated carbon adsorption plate; 4-3. Collection box; 5. Aeration assembly; 5-1. Connecting pipe; 5-2. Aeration nozzle; 5-3. Separating screen; 6. Atomizing spray assembly; 6-1. Snake coil; 6-2. Atomizing nozzle; 6-3. Water pump. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] Please see Figure 1-2 This utility model provides a technical solution: an environmentally friendly plastic granulator, comprising: a granulator body 1; a waste gas collection assembly 2 disposed on the granulator body 1 for collecting waste gas generated at the feed end and discharge end of the granulator body 1; a treatment box 3 disposed on one side of the granulator body 1, including a dust removal chamber 3-1 and a reaction chamber 3-2, wherein the reaction chamber 3-2 contains a reaction solution; a dust removal assembly 4 disposed in the dust removal chamber 3-1 for dust removal of the waste gas; an aeration assembly 5 connected to the outlet end of the dust removal chamber 3-1, and the aeration end extending into the reaction solution in the reaction chamber 3-2; and an atomizing spray assembly 6 disposed in the reaction chamber 3-1. 2. The upper end of the granulator body 1 is inserted into the reaction solution in the reaction chamber 3-2. During use, the waste gas collection component 2 collects waste gas from the feed end and discharge end of the granulator body 1, effectively preventing the direct emission of a large amount of waste gas generated during the hot melting process of the plastic granulator. The collected waste gas enters the treatment box 3 and is dusted by the dust removal component 4 in the dust removal chamber 3-1. The dusted waste gas reacts with the reaction solution through the aeration component 5 and is fully contacted with the waste gas through the atomizing spray component 6, ensuring that the toxic gases in the waste gas fully react with the reaction solution, avoiding the problem of affecting the health of the staff and polluting the environment.

[0022] Specifically, the exhaust gas collection assembly 2 includes a collection hood 2-1 respectively installed at the feed end and discharge end of the granulator body 1. The granulator body 1 is provided with a cavity 2-2. A first collection channel 2-3 is provided between the cavity 2-2 and the collection hood 2-1. An exhaust fan 2-4 is provided at the air outlet end of the cavity 2-2. A second collection channel 2-5 is provided between the air outlet end of the exhaust fan 2-4 and the treatment box 3. The second collection channel 2-5 is connected to the dust removal chamber 3-1. When in use, the exhaust fan 2-4 is started to generate negative pressure at the collection hood 2-1, so that a large amount of exhaust gas generated during the hot melting process of the plastic granulator body 1 is collected. The exhaust gas passes through the collection hood 2-1, the first collection channel 2-3, the cavity 2-2, and the second collection channel 2-5 in sequence and enters the dust removal chamber 3-1 in the treatment box 3. This realizes the collection of exhaust gas at the feed end and discharge end of the granulator body 1, effectively preventing the direct emission of a large amount of exhaust gas generated during the hot melting process of the plastic granulator.

[0023] Specifically, the dust removal assembly 4 includes a bag filter 4-1 disposed within the dust removal chamber 3-1. The bag filter 4-1 includes a partition located at the upper end of the dust removal chamber 3-1, with several filter bag frames on the partition. Dust removal filter bags are installed on the filter bag frames. A blowpipe adapted to the several dust removal filter bags is disposed at the upper end of the dust removal chamber. One end of the blowpipe extends out of the dust removal chamber and is equipped with an electromagnetic pulse valve. A compressed air tank connected to the electromagnetic pulse valve is disposed on the processing box 3. An activated carbon adsorption plate 4-2 is disposed at the top of the dust removal chamber 3-1, and a collection box 4-3 is disposed at the bottom of the dust removal chamber 3-1. The collection box 4-3 is detachably and sealed to the bottom of the dust removal chamber 3-1. In use, the bag filter 4-1 filters large particulate impurities in the exhaust gas. The filtered impurities enter the collection box 4-3 for collection. At the same time, the filtered exhaust gas is adsorbed by the activated carbon adsorption plate 4-2, thus realizing dust removal of exhaust gas through the dust removal assembly 4.

[0024] Specifically, the aeration assembly 5 includes a connecting pipe 5-1 connected to the dust removal chamber 3-1. The connecting pipe 5-1 is connected to the top of the dust removal chamber 3-1, and the bottom of the connecting pipe 5-1 extends into the reaction solution and is equipped with an aeration nozzle 5-2. The bottom of the connecting pipe 5-1 is equipped with a separator screen 5-3 that wraps around the outside of the aeration nozzle 5-2. In use, when the dust-removed exhaust gas enters the connecting pipe 5-1, it is aerated through the aeration nozzle 5-2 and enters the reaction solution in the reaction chamber 3-2. The separator screen 5-3 separates the larger bubbles generated by the aeration nozzle 5-2, avoiding insufficient reaction of the exhaust gas in the larger bubbles. By separating the larger bubbles, the separator screen 5-3 increases the contact area between the exhaust gas and the reaction solution, improves the reaction efficiency between the exhaust gas and the reaction solution, and improves the effect of exhaust gas treatment.

[0025] Specifically, the atomizing spray assembly 6 includes a serpentine coil 6-1 located at the upper end of the reaction chamber 3-2. The bottom of the serpentine coil 6-1 is provided with several evenly distributed atomizing nozzles 6-2. The evenly distributed atomizing nozzles 6-2 ensure that the reaction solution sprayed from the atomizing nozzles 6-2 fully covers the upper end of the reaction chamber 3-2. The inlet end of the serpentine coil 6-1 extends into the reaction solution and is equipped with an upper water pump 6-3. During use, the upper water pump 6-3 is activated, allowing the reaction solution in the reaction chamber 3-2 to enter the serpentine coil 6-1 through the upper water pump 6-3 and be sprayed out through the atomizing nozzles 6-2. The atomizing nozzles 6-2 spray the reaction solution into contact with the exhaust gas, effectively ensuring that the toxic gases in the exhaust gas fully react with the reaction solution, making the reaction more thorough and avoiding problems such as affecting the health of workers and polluting the environment.

[0026] Working principle: When the granulator body 1 is in operation, the waste gas collection component 2 is first activated to collect waste gas from the feed end and discharge end of the granulator body 1. The collected waste gas enters the treatment box 3 and is dusted by the dust removal component 4 in the dust removal chamber 3-1. The dusted waste gas reacts with the reaction solution through the aeration component 5 and is fully contacted by the atomizing spray component 6 to achieve waste gas treatment.

[0027] In the description of this invention, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "fixing" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.

[0028] All standard parts used in this invention can be purchased from the market, and irregular parts can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art, and the circuit connection adopts conventional connection methods in the prior art, which will not be described in detail here.

[0029] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An environmentally friendly plastic granulator, characterized in that, include: Granulator body (1); The exhaust gas collection component (2) is installed on the granulator body (1) and is used to collect the exhaust gas generated at the feed end and discharge end of the granulator body (1). The processing box (3) is located on one side of the granulator body (1), and includes a dust removal chamber (3-1) and a reaction chamber (3-2), and the reaction chamber (3-2) contains a reaction solution; A dust removal component (4) is disposed in the dust removal chamber (3-1) and is used to remove dust from the exhaust gas; The aeration component (5) is connected to the air outlet of the dust removal chamber (3-1), and the aeration end extends into the reaction solution of the reaction chamber (3-2); The atomizing spray assembly (6) is located at the upper end of the reaction chamber (3-2), and its liquid inlet extends into the reaction solution of the reaction chamber (3-2).

2. The environmentally friendly plastic granulator according to claim 1, characterized in that: The exhaust gas collection assembly (2) includes a collection hood (2-1) respectively disposed at the feed end and discharge end of the granulator body (1). The granulator body (1) is provided with a cavity (2-2). A first collection channel (2-3) is provided between the cavity (2-2) and the collection hood (2-1). An exhaust fan (2-4) is provided at the air outlet end of the cavity (2-2). A second collection channel (2-5) is provided between the air outlet end of the exhaust fan (2-4) and the processing box (3). The second collection channel (2-5) is connected to the dust removal chamber (3-1).

3. The environmentally friendly plastic granulator according to claim 1, characterized in that: The dust removal assembly (4) includes a bag filter (4-1) disposed in a dust removal chamber (3-1), an activated carbon adsorption plate (4-2) is provided at the top of the dust removal chamber (3-1), and a collection box (4-3) is provided at the bottom of the dust removal chamber (3-1).

4. The environmentally friendly plastic granulator according to claim 1, characterized in that: The aeration assembly (5) includes a connecting pipe (5-1) that communicates with the dust removal chamber (3-1). The bottom of the connecting pipe (5-1) extends into the reaction solution and is provided with an aeration nozzle (5-2). The bottom of the connecting pipe (5-1) is provided with a partition mesh cover (5-3) that wraps around the outside of the aeration nozzle (5-2).

5. The environmentally friendly plastic granulator according to claim 1, characterized in that: The atomizing spray assembly (6) includes a serpentine coil (6-1) disposed at the upper end of the reaction chamber (3-2). The bottom of the serpentine coil (6-1) is provided with a plurality of evenly distributed atomizing nozzles (6-2). The liquid inlet end of the serpentine coil (6-1) extends into the reaction solution and is provided with an upper water pump (6-3).