Waste heat recovery oven

By designing a waste heat recovery oven, the heat generated by the circulating fan and heating wire is recycled, solving the problems of high energy consumption and unrecovered waste heat in traditional ovens, and achieving efficient heat utilization and burr removal.

CN223507520UActive Publication Date: 2025-11-04ELCON ELECTRONICS TECH SHAOGUAN CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422255050.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-14
Publication Date
2025-11-04
Estimated Expiration
2034-09-14

AI Technical Summary

Technical Problem

Traditional ovens consume a lot of energy and fail to effectively recover residual heat when removing burrs and flash from plastic baskets, resulting in serious energy waste.

Method used

Design a waste heat recovery oven that recycles the heat generated by a circulating fan and heating wire, and combines a baffle mechanism to seal the air inlet and outlet holes, thereby achieving the recycling of hot air and reducing heat loss.

Benefits of technology

It improves burr removal efficiency, reduces energy consumption, enhances baking efficiency and production quality of the material frame, and increases the utilization rate of thermal energy.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223507520U_ABST
    Figure CN223507520U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of material frame baking, and discloses a waste heat recovery oven which comprises an oven body, and a heating cover is installed on the lower surface of the oven body. A first circulating cover is arranged on one side of the heating cover, a first circulating fan is installed in an inner cavity of the first circulating cover, and heat generated by the heating wire is conveniently guided into the oven body through the first circulating fan in the first circulating cover and a second circulating cover, so that the heat enters the heating cover and a waste heat recovery cover through a waste heat recovery inlet hole; and under the action of the second circulating fan, the recycled waste heat is used for blowing air to the material frame body again, cyclic utilization of hot air is achieved, the deburring efficiency of the material frame body is improved, the loss of wind energy is reduced, the baking efficiency of the material frame is improved, and the production quality of the material frame is improved. And the air blocking mechanism can seal the air inlet and outlet holes conveniently when the material frame is not baked, so that heat energy is prevented from flowing away, and the practicability is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of baking frame technology, specifically a waste heat recovery oven. Background Technology

[0002] Plastic crates are suitable for warehouses, production lines, and internal factory operations. Stackable crates are suitable for stacking, while nestable crates are not suitable for stacking but save space after use. Mesh crates can only hold solid items, while enclosed crates can hold both solid and liquid items. Disposable plastic crates; drying equipment such as ovens are major energy-consuming equipment in industrial production.

[0003] When traditional ovens remove burrs and flash from plastic baskets, over 80% of the electrical energy consumed is discharged into the air with the exhaust system due to the need for continuous forced ventilation during production, resulting in significant waste. Therefore, we need to propose a waste heat recovery oven. Utility Model Content

[0004] The purpose of this utility model is to provide a waste heat recovery oven, which facilitates rapid air blowing and baking of the material box to remove burrs and flash, and at the same time facilitates the recovery of the blown hot air, blowing the waste heat back onto the material frame, thereby improving the efficiency of waste heat recovery, reducing heat loss, improving the baking efficiency of the material frame, and improving the production quality of the material frame, so as to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a waste heat recovery oven, comprising an oven body, a heating cover installed on the lower surface of the oven body, a first circulation cover provided on one side of the heating cover, a first circulation fan installed in the inner cavity of the first circulation cover, a waste heat recovery cover installed on the upper surface of the heating cover, a second circulation cover installed on one side of the waste heat recovery cover, a second circulation fan installed in the inner cavity of the second circulation cover, waste heat recovery inlet holes communicating with the waste heat recovery cover and the heating cover respectively opened on both sides of the oven body, waste heat recovery outlet holes communicating with the first circulation cover and the second circulation cover respectively opened on both sides of the oven body, multiple sets of heating wires provided in the inner cavity of the heating cover, a wind baffle mechanism installed in the inner cavity of the oven body, and a material frame mounting hole opened on the side of the oven body adjacent to the first circulation cover, with a material frame body inserted into the material frame mounting hole.

[0006] Preferably, the windbreak mechanism includes an air outlet sealing assembly, a transmission assembly, an air inlet sealing assembly, and a reset assembly. The air outlet sealing assembly is disposed between two sets of waste heat recovery outlets, the air inlet sealing assembly is disposed between two sets of waste heat recovery inlets, and the transmission assembly and the reset assembly are both disposed between the air outlet sealing assembly and the air inlet sealing assembly.

[0007] Preferably, the air outlet sealing assembly includes a first windbreak frame, two sets of first side plates and multiple sets of guide strips. The first windbreak frame is mainly made of two sets of flat beams and two sets of vertical beams integrally formed, and the two sets of flat beams are slidably connected to the two sets of guide strips respectively. The two sets of first side plates are fixedly connected to the opposite side of the two sets of vertical beams respectively.

[0008] Preferably, the air inlet sealing assembly includes a second windbreak frame and two sets of second side plates, with the two sets of second side plates respectively fixedly connected to both sides of the second windbreak frame.

[0009] Preferably, the transmission assembly includes two sets of first piston cylinders and two sets of second piston cylinders. A first push rod is inserted into one end of the first piston cylinder. A first piston plate is fixedly connected to one end of the first push rod located in the inner cavity of the first piston cylinder. The end of the first push rod opposite to the first piston plate is fixedly connected to one side of the first side plate.

[0010] Preferably, a second push rod is inserted into one end of the second piston cylinder, and a second piston plate is fixedly connected to one end of the second push rod located in the inner cavity of the second piston cylinder. The end of the second push rod away from the second piston plate is fixedly connected to one side of the second side plate, and a connecting pipe connects the first piston cylinder and the second piston cylinder.

[0011] Preferably, the reset assembly includes two sets of first fixing blocks fixedly connected to the first windshield frame and two sets of second fixing blocks fixedly connected to the second windshield frame. A telescopic sleeve is fixedly connected between the two sets of first fixing blocks and the two sets of second fixing blocks, and a spring is sleeved on the outer side of the telescopic sleeve.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] This invention primarily utilizes the cooperation between the oven body, heating hood, waste heat recovery hood, wind baffle mechanism, first circulation hood, and second circulation hood. The first circulation fan within the first and second circulation hoods facilitates the drawing of heat generated by the heating wire into the oven body. This heat then enters the heating hood and waste heat recovery hood through the waste heat recovery inlet. Under the action of the second circulation fan, the recovered waste heat is used to blow air onto the material frame body, achieving hot air recycling. This improves the deburring efficiency of the material frame body, reduces air energy loss, and thus improves the baking efficiency and quality of the material frame production. The wind baffle mechanism allows for the sealing of the air inlet and outlet when the material frame is not being baked, preventing heat loss and enhancing practicality. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0015] Figure 2 This is a schematic diagram of the cross-sectional structure of the oven of this utility model;

[0016] Figure 3 This is a schematic diagram of the windbreak mechanism of this utility model.

[0017] In the diagram: 1. Oven body; 2. Heating cover; 3. First circulation cover; 4. First circulation fan; 5. Heating wire; 6. Baffle mechanism; 61. First baffle frame; 62. Guide bar; 63. First side plate; 64. First push rod; 65. First piston cylinder; 66. First piston plate; 67. Connecting pipe; 68. Second piston cylinder; 69. Second piston plate; 610. Second push rod; 611. Second side plate; 612. Second baffle frame; 613. First fixing block; 614. Second fixing block; 615. Telescopic sleeve rod; 616. Spring; 7. Waste heat recovery cover; 8. Second circulation cover; 9. Second circulation fan; 10. Material frame body; 11. Waste heat recovery inlet; 12. Waste heat recovery outlet; 13. Material frame mounting hole. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0019] Please see Figure 1-3 This utility model provides a technical solution: a waste heat recovery oven, including an oven body 1, a heating cover 2 installed on the lower surface of the oven body 1, a first circulation cover 3 provided on one side of the heating cover 2, a first circulation fan 4 installed in the inner cavity of the first circulation cover 3, a waste heat recovery cover 7 installed on the upper surface of the heating cover 2, a second circulation cover 8 installed on one side of the waste heat recovery cover 7, a second circulation fan 9 installed in the inner cavity of the second circulation cover 8, waste heat recovery inlet holes 11 connected to the waste heat recovery cover 7 and the heating cover 2 respectively opened on both sides of the oven body 1, waste heat recovery outlet holes 12 connected to the first circulation cover 3 and the second circulation cover 8 respectively opened on both sides of the oven body 1, multiple sets of heating wires 5 are provided in the inner cavity of the heating cover 2, a wind baffle mechanism 6 is installed in the inner cavity of the oven body 1, and a material frame mounting hole 13 is opened on the side of the oven body 1 adjacent to the first circulation cover 3, and a material frame body 10 is inserted into the material frame mounting hole 13.

[0020] The wind baffle mechanism 6 includes an air outlet sealing assembly, a transmission assembly, an air inlet sealing assembly, and a reset assembly. The air outlet sealing assembly is located between two sets of waste heat recovery outlet holes 12, and the air inlet sealing assembly is located between two sets of waste heat recovery inlet holes 11. The transmission assembly and the reset assembly are both located between the air outlet sealing assembly and the air inlet sealing assembly. The wind baffle assembly facilitates the opening of the air vent when the material frame body 10 enters the oven body 1, thereby facilitating the hot air to be blown out while simultaneously recovering and reusing the hot air, thus improving the utilization rate of the hot air.

[0021] The air outlet sealing assembly includes a first wind baffle 61, two sets of first side plates 63, and multiple sets of guide strips 62. The first wind baffle 61 is mainly formed by two sets of flat beams and two sets of vertical beams. The two sets of flat beams are slidably connected to the two sets of guide strips 62 respectively. The two sets of first side plates 63 are fixedly connected to the opposite side of the two sets of vertical beams. The first wind baffle 61 facilitates the sealing of the waste heat recovery inlet 11 to prevent heat from flowing out and reduce energy consumption. The vertical beams facilitate the opening of the air vents of the first wind baffle 61 and the second wind baffle 612 when the material frame body 10 enters.

[0022] The air inlet sealing assembly includes a second baffle frame 612 and two sets of second side plates 611. The two sets of second side plates 611 are respectively fixedly connected to both sides of the second baffle frame 612. The second baffle frame 612 facilitates the sealing of the waste heat recovery inlet 11, thereby preventing heat from flowing out after the material frame body 10 is removed from the oven body 1.

[0023] The transmission assembly includes two sets of first piston cylinders 65 and two sets of second piston cylinders 68. A first push rod 64 is inserted into one end of the first piston cylinder 65. A first piston plate 66 is fixedly connected to one end of the first push rod 64 located in the inner cavity of the first piston cylinder 65. The end of the first push rod 64 opposite to the first piston plate 66 is fixedly connected to one side of the first side plate 63. The medium in the first piston cylinder 65 is squeezed by the first piston plate 66 on the first push rod 64, so that the medium is introduced into the second piston cylinder 68 through the connecting pipe 67. The structure is simple.

[0024] A second push rod 610 is inserted into one end of the second piston cylinder 68. A second piston plate 69 is fixedly connected to one end of the second push rod 610 located in the inner cavity of the second piston cylinder 68. The end of the second push rod 610 away from the second piston plate 69 is fixedly connected to one side of the second side plate 611. A connecting pipe 67 connects the first piston cylinder 65 and the second piston cylinder 68. The connecting pipe 67 facilitates the introduction of medium into the second piston cylinder 68 to adjust the position of the second piston plate 69, thereby synchronizing the position of the second push rod 610 to drive the position of the second windshield frame 612, thus achieving linkage.

[0025] The reset assembly includes two sets of first fixing blocks 613 fixedly connected to the first baffle frame 61 and two sets of second fixing blocks 614 fixedly connected to the second baffle frame 612. A telescopic sleeve 615 is fixedly connected between the two sets of first fixing blocks 613 and the two sets of second fixing blocks 614. A spring 616 is sleeved on the outside of the telescopic sleeve 615. The telescopic sleeve 615 and the spring 616 facilitate the material frame body 10 to be separated from the oven body 1, so that the first baffle frame 61 and the second baffle frame 612 can close the waste heat recovery inlet 11 and the waste heat recovery outlet 12 to prevent heat loss.

[0026] In use, the heating wire 5 is controlled by an external temperature controller to raise the temperature inside the heating cover 2. The material frame body 10 is embedded into the material frame mounting hole 13. The material frame body 10 is installed in the oven body 1 in a sealed manner to prevent hot air from escaping. After the material frame body 10 is inserted into the oven body 1, it abuts against the vertical beam of the first baffle frame 61, thereby driving the first piston plate 66 at the end of the first push rod 64 on the first side plate 63 to compress the medium (which can be water) in the first piston cylinder 65. This causes the water to enter the second piston cylinder 68 through the connecting pipe 67 and compress the second piston plate 69. The second piston plate 69 is then pushed by the second push rod 64. 10 abuts against the second side plate 611, causing the second baffle frame 612 to approach the first baffle frame 61. The first baffle frame 61 and the second baffle frame 612 are respectively separated from the waste heat recovery inlet 11 and the waste heat recovery outlet 12. The first circulating fan 4 passes the heat in the heating cover 2 into the baking oven. The hot air enters the waste heat recovery cover 7 through the waste heat recovery inlet 11 and then re-enters the heating cover 2. Thus, under the action of the first circulating fan 4 and the second circulating fan 9, the hot air is blown onto the material frame body 10 through the waste heat recovery outlet 12, realizing the repeated recycling of waste heat and improving the efficiency of burr removal on the material frame body 10.

[0027] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A waste heat recovery oven, comprising an oven body (1), characterized in that: A heating cover (2) is installed on the lower surface of the oven body (1). A first circulation cover (3) is provided on one side of the heating cover (2). A first circulation fan (4) is installed in the inner cavity of the first circulation cover (3). A waste heat recovery cover (7) is installed on the upper surface of the heating cover (2). A second circulation cover (8) is installed on one side of the waste heat recovery cover (7). A second circulation fan (9) is provided in the inner cavity of the second circulation cover (8). The oven body (1) has openings on both sides for the waste heat recovery cover (7) and the heating cover (4). The oven body (1) has a waste heat recovery inlet (11) connected to the heat cover (2), and waste heat recovery outlets (12) connected to the first circulation cover (3) and the second circulation cover (8) are respectively opened on both sides of the oven body (1). The inner cavity of the heat cover (2) is provided with multiple sets of heating wires (5). The inner cavity of the oven body (1) is equipped with a wind baffle mechanism (6). The side of the oven body (1) adjacent to the first circulation cover (3) is provided with a material frame mounting hole (13), and a material frame body (10) is inserted into the material frame mounting hole (13).

2. The waste heat recovery oven according to claim 1, characterized in that: The windbreak mechanism (6) includes an air outlet sealing assembly, a transmission assembly, an air inlet sealing assembly, and a reset assembly. The air outlet sealing assembly is disposed between two sets of waste heat recovery outlet holes (12), the air inlet sealing assembly is disposed between two sets of waste heat recovery inlet holes (11), and the transmission assembly and the reset assembly are both disposed between the air outlet sealing assembly and the air inlet sealing assembly.

3. The waste heat recovery oven according to claim 2, characterized in that: The air outlet sealing assembly includes a first windbreak frame (61), two sets of first side plates (63) and multiple sets of guide strips (62). The first windbreak frame (61) is mainly made of two sets of flat beams and two sets of vertical beams integrally formed, and the two sets of flat beams are slidably connected to the two sets of guide strips (62) respectively. The two sets of first side plates (63) are fixedly connected to the opposite side of the two sets of vertical beams respectively.

4. The waste heat recovery oven according to claim 3, characterized in that: The air inlet sealing assembly includes a second windbreak frame (612) and two sets of second side plates (611), with the two sets of second side plates (611) respectively fixedly connected to both sides of the second windbreak frame (612).

5. A waste heat recovery oven according to claim 4, characterized in that: The transmission assembly includes two sets of first piston cylinders (65) and two sets of second piston cylinders (68). One end of the first piston cylinder (65) is inserted with a first push rod (64). One end of the first push rod (64) located in the inner cavity of the first piston cylinder (65) is fixedly connected to a first piston plate (66). One end of the first push rod (64) relative to the first piston plate (66) is fixedly connected to one side of the first side plate (63).

6. A waste heat recovery oven according to claim 5, characterized in that: A second push rod (610) is inserted into one end of the second piston cylinder (68). The second push rod (610) is fixedly connected to a second piston plate (69) at one end of the second piston cylinder (68) inside the second piston cylinder (68). The end of the second push rod (610) away from the second piston plate (69) is fixedly connected to one side of the second side plate (611). A connecting pipe (67) connects the first piston cylinder (65) and the second piston cylinder (68).

7. A waste heat recovery oven according to claim 6, characterized in that: The reset assembly includes two sets of first fixing blocks (613) fixedly connected to the first windshield frame (61) and two sets of second fixing blocks (614) fixedly connected to the second windshield frame (612). A telescopic sleeve rod (615) is fixedly connected between the two sets of first fixing blocks (613) and the two sets of second fixing blocks (614). A spring (616) is sleeved on the outside of the telescopic sleeve rod (615).