Direct-driven electric glue melting device
By using a direct-drive electric melting device, a servo motor drives the melting screw, simplifying the structure and improving transmission efficiency. This solves the problems of high energy consumption, low transmission efficiency, and oil leakage in hydraulic motor melting devices, achieving higher speed and torque, and making it highly adaptable.
Patent Information
- Application Number
- CN202422024225.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-21
- Publication Date
- 2025-11-04
- Estimated Expiration
- 2034-08-21
AI Technical Summary
Existing hydraulic motor melting devices are complex in structure, consume a lot of energy, have low transmission efficiency and are prone to oil leakage, and cannot reach high torque speeds, which affects the quality of injection molded products.
A direct-drive electric melting device is adopted, which uses a servo motor to drive the melting screw. Combined with the adjustment component, the structure is simplified, the transmission efficiency is improved, oil leakage is avoided, and a higher torque speed is achieved.
The device structure is simplified, transmission efficiency is improved, energy loss is reduced, it is highly adaptable, compatible with different injection molding machines, avoids oil leakage, and achieves higher speed and torque.
Smart Images

Figure CN223507546U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of electric melting technology, and in particular relates to a direct-drive electric melting device. Background Technology
[0002] An injection molding machine is an industrial production device used in the injection molding process to extrude molten plastic raw materials into a mold. The molten plastic in the injection barrel will gather towards the front end of the barrel, and the screw will slowly retract to make room for the molten plastic. However, as the amount of molten plastic increases, it will gradually create pressure that pushes the screw backward, accelerating the screw's retraction speed. If the screw is allowed to retract too quickly, it will affect the quality of the injection molded product.
[0003] In practical use, injection molding machines require a hydraulic motor melting device to push in plastic raw materials. However, existing hydraulic motor melting devices have a complex structure, causing many inconveniences in actual use. Furthermore, these devices typically use a hydraulic motor for transmission. The hydraulic motor is driven by a servo motor that pumps hydraulic oil, which flows along the hydraulic hose to the circuit board. The hydraulic control valve in the circuit board controls the direction and flow rate of the hydraulic oil. After being controlled by the hydraulic control valve, the oil then flows along the hydraulic hose into the hydraulic motor drive chamber to drive the hydraulic motor. This process results in significant energy loss, complex hydraulic pipelines and circuit board structures, cumbersome control, high cost of hydraulic control valves and power drive systems, low transmission efficiency after multi-stage control, susceptibility to oil leakage, and inability to achieve high torque speeds. Utility Model Content
[0004] This invention overcomes the shortcomings of the prior art by providing a direct-drive electric melting device to solve the problems existing in the prior art.
[0005] To achieve the above objectives, the technical solution adopted by this utility model is: a direct-drive electric melting device, comprising...
[0006] The dispensing section includes a dispensing block, a servo motor, and a melting screw. The dispensing block is provided with a dispensing channel. The melting screw is disposed in the dispensing channel. The servo motor is located at the end of the melting screw and drives the melting screw to rotate, thus dispensing the molten glue along the length of the dispensing channel.
[0007] The feed cylinder guides the molten adhesive into the dispensing channel, and the outlet of the feed cylinder corresponds to the beginning of the molten adhesive screw.
[0008] In a preferred embodiment of the present invention, a frame is further included, on which an adjustment assembly is provided to mount the dispensing block, the servo motor and the feeding cylinder.
[0009] In a preferred embodiment of this utility model, the adjustment component includes a drive cylinder, a first mounting base and a second mounting base, the dispensing block and the feeding cylinder are both disposed on the first mounting base, and the servo motor is disposed on the second mounting base.
[0010] In a preferred embodiment of this utility model, the dispensing block penetrates through the first mounting base, and the dispensing block is provided with a material inlet hole. The first mounting base is provided with a material discharge channel, and the outlet of the material inlet cylinder enters the material inlet hole through the material discharge channel.
[0011] In a preferred embodiment of the present invention, the first mounting base and the second mounting base are fixedly connected, and the driving cylinder drives the first mounting base.
[0012] In a preferred embodiment of this utility model, a guide rail is provided on the frame, and both the first mounting base and the second mounting base move along the length direction of the guide rail.
[0013] In a preferred embodiment of this utility model, the feed cylinder is a conical cavity structure.
[0014] This utility model solves the defects existing in the background technology, and has the following beneficial effects:
[0015] 1. The direct-drive electric melting device of this utility model has a simple structure and is easy to operate. It is driven by a servo motor, which has higher transmission efficiency, no oil leakage, and can achieve a higher torque speed, effectively reducing energy consumption loss.
[0016] 2. The presence of the adjustment component allows for adjustment of the positions of the dispensing block, servo motor, and feed cylinder to adapt to external injection molding machines and improve versatility. Attached Figure Description
[0017] The present invention will be further described below with reference to the accompanying drawings and embodiments;
[0018] Figure 1 This is a schematic diagram of the overall structure of a preferred embodiment of the present utility model;
[0019] Figure 2 This is a cross-sectional view of a preferred embodiment of the present invention;
[0020] Figure 3 This is a schematic diagram of the structure of the adhesive block according to a preferred embodiment of the present invention;
[0021] In the diagram: 10, dispensing section; 11, dispensing block; 111, dispensing channel; 112, feed hole; 12, servo motor; 13, melting screw; 20, feed cylinder; 30, frame; 40, adjustment assembly; 41, drive cylinder; 42, first mounting base; 43, second mounting base; 50, guide rail. Detailed Implementation
[0022] The following drawings will disclose several embodiments of this utility model. For clarity, many physical details will be described in the following description. However, it should be understood that these physical details should not be used to limit this utility model. That is, in some embodiments of this utility model, these physical details are not essential. In addition, for the sake of simplicity, some conventional structures and components will be shown in the drawings in a simple schematic manner.
[0023] Furthermore, in this utility model, the use of terms such as "first" and "second" is for descriptive purposes only and does not specifically refer to any order or sequence, nor is it intended to limit the utility model. They are merely used to distinguish components or operations described with the same technical terms and should not be construed as indicating or implying their relative importance or implicitly specifying the number of indicated technical features. Therefore, a feature defined with "first" or "second" may explicitly or implicitly include at least one of those features. Additionally, the technical solutions of various embodiments can be combined with each other, but only if they are feasible for those skilled in the art. If a combination of technical solutions is contradictory or impossible to implement, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection claimed by this utility model.
[0024] This embodiment provides a direct-drive electric melting device. The direct-drive electric melting device has a simple structure and is easy to operate. It is driven by a servo motor 12, which has higher transmission efficiency, does not leak oil, achieves a higher torque speed, and effectively reduces energy consumption loss.
[0025] Combination Figures 1 to 3 As shown, the direct-drive electric melting device of this embodiment includes a dispensing section 10 and a feeding cylinder 20. The dispensing section 10 can discharge the molten glue, while the feeding cylinder 20 can supply the molten glue.
[0026] In this embodiment, the direct-drive electric melting glue device also includes a frame 30, on which an adjustment component 40 is provided to install the glue dispensing section 10 and the feed cylinder 20.
[0027] Combination Figure 1 and Figure 2As shown, the dispensing section 10 in this embodiment includes a dispensing block 11, a servo motor 12, and a melting screw 13. The dispensing block 11 is provided with a dispensing channel 111, and the melting screw 13 is disposed in the dispensing channel 111. The servo motor 12 is located at the end of the melting screw 13 and drives the melting screw 13 to rotate, thus dispensing the molten glue along the length of the dispensing channel 111. The molten glue is fed into the dispensing channel 111 after being fed by the feed cylinder 20. The servo motor 12 drives the melting screw 13 to rotate, causing the molten glue to move within the dispensing channel 111 and be dispensed. In this embodiment, the servo motor 12 is used for driving, which results in higher transmission efficiency, no oil leakage, and a higher torque speed, effectively reducing energy loss.
[0028] In this embodiment, the adjustment component 40 includes a drive cylinder 41, a first mounting base 42, and a second mounting base 43. The dispensing block 11 and the feed cylinder 20 are both mounted on the first mounting base 42, and the servo motor 12 is mounted on the second mounting base 43. A guide rail 50 is provided on the frame 30. The first mounting base 42 and the second mounting base 43 move along the length of the guide rail 50. Under the driving action of the drive cylinder 41, the first mounting base 42 and the second mounting base 43 move, thereby changing the position of the dispensing part 10 and the feed cylinder 20 to adapt to external injection molding machines and improve the versatility of the device.
[0029] Specifically, in this embodiment, the dispensing block 11 penetrates the first mounting base 42, and the dispensing block 11 is provided with an inlet hole 112. The first mounting base 42 is provided with a discharge channel. The outlet of the feeding cylinder 20 enters the inlet hole 112 through the discharge channel. The first mounting base 42 is fixedly connected to the second mounting base 43. The driving cylinder 41 drives the first mounting base 42. When the feeding cylinder 20 feeds the molten glue, the molten glue enters the inlet hole 112 of the dispensing block 11 through the discharge channel, and then enters the dispensing channel 111 so that the molten glue can be discharged.
[0030] In this embodiment, the feed cylinder 20 guides the molten adhesive into the dispensing channel 111. The outlet of the feed cylinder 20 corresponds to the beginning of the molten adhesive screw 13. The feed cylinder 20 is a conical cavity structure.
[0031] In practical use, the direct-drive electric melting device of this embodiment is installed on a fixed end. The dispensing part 10 discharges the molten glue, and the feeding cylinder 20 supplies the molten glue. The adjusting component 40 can install the dispensing part 10 and the feeding cylinder 20, and move the dispensing part 10 and the feeding cylinder 20 to improve the versatility of the device.
[0032] In summary, the direct-drive electric melting device of this embodiment has a relatively simple structure and is easy to operate. It is driven by a servo motor 12, which has higher transmission efficiency, no oil leakage, and can achieve a higher torque speed, effectively reducing energy loss. The presence of the adjustment component 40 allows for adjustment of the positions of the dispensing block 11, the servo motor 12, and the feed cylinder 20 to adapt to external injection molding machines and improve versatility.
[0033] While the present invention has been described above with reference to various embodiments, it should be understood that many changes and modifications can be made without departing from the scope of the present invention. That is, the methods, systems, or devices discussed above are merely examples. Various configurations can be appropriately omitted, substituted, or added to various processes or components. For example, in alternative configurations, methods can be performed in a different order than described, and / or various stages can be added, omitted, and / or combined. Moreover, features described with respect to certain configurations can be combined in various other configurations. Different aspects and elements of the configuration can be combined in a similar manner. Furthermore, as technology develops, many elements are merely examples and do not limit the scope of this disclosure or the claims.
[0034] Specific details are provided in the specification to offer a thorough understanding of exemplary configurations, including implementations. However, configurations can be practiced without these specific details; for example, well-known circuits, processes, algorithms, structures, and techniques have been shown without unnecessary detail to avoid obscuring the configuration. This description provides only exemplary configurations and does not limit the scope, applicability, or configuration of the claims. Rather, the foregoing description of the configurations will provide those skilled in the art with an enabling description for implementing the described techniques. Various changes can be made to the function and arrangement of the elements without departing from the spirit or scope of this disclosure.
[0035] Furthermore, although each operation can be described as a sequential process, many operations can be executed in parallel or simultaneously. Additionally, the order of operations can be rearranged. A process may have additional steps. Moreover, examples of methods can be implemented using hardware, software, firmware, middleware, code, hardware description languages, or any combination thereof. When implemented in software, firmware, middleware, or code, the program code or code segments used to perform the necessary tasks can be stored in a non-transitory computer-readable medium such as a storage medium and executed by a processor.
[0036] In summary, the above detailed description is intended to be illustrative rather than restrictive, and it should be understood that the claims (including all equivalents) are intended to define the spirit and scope of this invention. These embodiments should be understood as illustrative only and not as limiting the scope of protection of this invention. After reading the description of this invention, those skilled in the art can make various alterations or modifications to this invention, and these equivalent changes and modifications also fall within the scope defined by the claims of this invention.
Claims
1. A direct-drive electric melting device, characterized in that, include The dispensing section (10) includes a dispensing block (11), a servo motor (12), and a melting screw (13). The dispensing block (11) is provided with a dispensing channel (111). The melting screw (13) is disposed in the dispensing channel (111). The servo motor (12) is located at the end of the melting screw (13) and drives the melting screw (13) to rotate, so as to discharge the molten glue along the length direction of the dispensing channel (111). Feed cylinder (20) introduces molten glue into the glue outlet channel (111), and the outlet of the feed cylinder (20) corresponds to the beginning of the molten glue screw (13); It also includes a frame (30) on which an adjustment assembly (40) is provided to install the dispensing block (11), the servo motor (12) and the feed cylinder (20); The adjustment assembly (40) includes a drive cylinder (41), a first mounting base (42) and a second mounting base (43). The dispensing block (11) and the feeding cylinder (20) are both mounted on the first mounting base (42), and the servo motor (12) is mounted on the second mounting base (43).
2. The direct-drive electric melting device according to claim 1, characterized in that, The dispensing block (11) penetrates the first mounting base (42), and the dispensing block (11) is provided with a feeding hole (112). The first mounting base (42) is provided with a discharge channel, and the outlet of the feeding cylinder (20) enters the feeding hole (112) through the discharge channel.
3. The direct-drive electric melting device according to claim 1, characterized in that, The first mounting base (42) is fixedly connected to the second mounting base (43), and the driving cylinder (41) drives the first mounting base (42).
4. The direct-drive electric melting device according to claim 1, characterized in that, The frame (30) is provided with a guide rail (50), and the first mounting base (42) and the second mounting base (43) both move along the length direction of the guide rail (50).
5. The direct-drive electric melting device according to claim 1, characterized in that, The feed cylinder (20) is a conical cavity structure.