Novel ultrasonic water gap separator

Abstract

The utility model discloses a novel ultrasonic water gap separator which comprises a working frame, an overturning supporting mechanism, a separating mechanism and a feeding mechanism. A supporting table is arranged on the working frame; the overturning supporting mechanism comprises two supporting air cylinders and two overturning supporting plates. The two supporting cylinders are arranged at the bottom of the working frame; the ends, away from each other, of the two overturning supporting plates are rotationally arranged on the supporting table, and the other ends are rotationally arranged at the telescopic ends of the two supporting air cylinders correspondingly. The separation mechanism comprises a lifting cylinder and an ultrasonic generator; the lifting cylinder is arranged at the top of the working frame; the ultrasonic generator is arranged at the bottom of the driving end of the lifting air cylinder and located above the two overturning supporting plates. The feeding mechanism comprises a feeding frame, a feeding motor and a feeding belt; the feeding frame is arranged at the bottom of the working frame; the feeding motor is arranged at one end of the feeding frame; the feeding belt is rotationally arranged on the feeding frame, and the feeding belt is in transmission connection with the driving end of the feeding motor; the feeding belt is located below the two overturning supporting plates.

Description

Technical Field

[0001] This utility model belongs to the field of water outlet separation technology, specifically relating to a novel ultrasonic water outlet separator. Background Technology

[0002] The ultrasonic sprue separator uses ultrasonic welding technology. When the ultrasonic welding head presses down on the plastic workpiece and vibrates at high frequency, the sprue with a small cross-section is activated by ultrasonic energy. The friction between plastic molecules is activated due to high temperature, and the stress increases, causing the flow channel at the injection molded product and the sprue to break, thus achieving the effect of sprue separation.

[0003] In existing products, after ultrasonic treatment, the parts separate from the sprue and can quickly fall off for discharge. However, due to positioning requirements, the sprue remains on the work platform, requiring an additional unloading mechanism to transfer and discharge it. This method makes it difficult to improve the production efficiency of the product. Utility Model Content

[0004] This invention provides a novel ultrasonic sprue separator to solve the above-mentioned technical problems.

[0005] The solution adopted by this utility model to achieve its technical effect is as follows:

[0006] A novel ultrasonic sprue separator includes a working frame, a tilting support mechanism, a separation mechanism, and a feeding mechanism. A support platform is mounted on the working frame. A discharge port is provided on the support platform. The tilting support mechanism includes two support cylinders and two tilting support plates. The bottoms of the two support cylinders are symmetrically arranged on the bottom frame of the working frame. The bottom ends of the two tilting support plates, one at the furthest point, are rotatably mounted on the support platform. The bottom ends of the two tilting support plates, one at the closest point, are rotatably mounted on the telescopic ends of the tops of the two support cylinders. The two tilting support plates are located above the discharge port. The separation mechanism includes a lifting cylinder and an ultrasonic generator; the lifting cylinder is located at the top of the working frame; the ultrasonic generator is located at the bottom of the drive end of the lifting cylinder and is situated above the two flipping support plates; the feeding mechanism includes a feeding frame, a feeding motor, and a feeding belt; the feeding frame is located at the bottom of the working frame; the feeding motor is located at one end of the feeding frame; the feeding belt is rotatably mounted on the feeding frame and is connected to the drive end of the feeding motor; the feeding belt is located below the two flipping support plates.

[0007] Preferably, the novel ultrasonic sprue separator further includes an automatic feeding mechanism; the automatic feeding mechanism includes a moving track, a moving motor, a moving frame, a feeding cylinder, and a feeding pneumatic gripper; the moving track is disposed on one side of the working frame; the moving motor is disposed at one end of the moving track; the moving frame is slidably disposed on one side of the moving track, and the moving frame is drively connected to the drive end of the moving motor; the feeding cylinder is disposed at one end of the moving frame; the feeding pneumatic gripper is disposed at the telescopic end at the bottom of the feeding cylinder; the moving path of the feeding pneumatic gripper passes above the two flipping support plates.

[0008] Preferably, the novel ultrasonic sprue separator further includes a feeding mechanism; the feeding mechanism includes a feeding frame, a feeding motor, and a feeding belt; the feeding motor is disposed at one end of the feeding frame; the feeding belt is rotatably disposed on the feeding frame, and the feeding belt is drive-connected to the drive end of the feeding motor; the outlet end of the feeding belt is located below the moving path of the feeding pneumatic gripper.

[0009] Preferably, the feeding mechanism is provided with a straightening mechanism; the straightening mechanism includes a straightening frame, a straightening cylinder, a straightening rotating disk, and a straightening clamp; the straightening frame is located on top of the feeding frame; the straightening cylinder is located on top of the straightening frame; the straightening rotating disk is located at the telescopic end of the bottom of the straightening cylinder; the straightening clamp is rotatably located at the drive end of the bottom of the straightening rotating disk; the straightening clamp is located above the feeding conveyor belt.

[0010] Preferably, the novel ultrasonic sprue separator further includes a flipping mechanism; the flipping mechanism includes a flipping motor, a flipping frame, and a flipping pneumatic gripper; the flipping motor is mounted on the support platform; one end of the flipping frame is rotatably connected to the drive end of the flipping motor; the flipping pneumatic gripper is mounted on the other end of the flipping frame; the path of the flipping pneumatic gripper passes above the outlet end of the feed conveyor and above one side of the two flipping support plates.

[0011] Preferably, the novel ultrasonic sprue separator further includes a feeding mechanism; the feeding mechanism includes a feeding hopper, a feeding cylinder, and a feeding pneumatic gripper; the feeding hopper is disposed on one side of the working frame; the feeding cylinder is disposed at the other end of the movable frame; the feeding pneumatic gripper is disposed at the telescopic end of the top of the feeding cylinder; the moving path of the feeding pneumatic gripper passes above the two flip support plates and above the inlet of the feeding hopper.

[0012] Preferably, the support platform is provided with positioning mounting seats at both ends of the material discharge port; the positioning mounting seats are provided with mounting screw holes that penetrate the support platform.

[0013] Preferably, a handwheel disc is rotatably mounted on the top of the work frame; the lifting cylinder is slidably mounted on the top of the work frame, and the lifting cylinder is connected to the handwheel disc via a screw drive.

[0014] The beneficial effects of this invention are as follows: the sprue can be placed directly downwards between the two tilting support plates. After the product is separated by the ultrasonic generator on the two tilting support plates, the telescopic end of the support cylinder retracts, pulling the inner ends of the two tilting support plates downwards. The separated sprue and parts can then automatically fall through the door opened between the two tilting support plates onto the feeding belt, where they are automatically conveyed out. The feeding process of this invention is convenient and fast, greatly improving the product separation efficiency. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the ultrasonic water inlet separator disclosed in an embodiment of the present utility model;

[0016] Figure 2 This is a schematic diagram of the flipping support mechanism disclosed in an embodiment of the present utility model;

[0017] Figure 3 This is a schematic diagram of the installation of the product support frame disclosed in an embodiment of this utility model.

[0018] Labeling instructions: 1-Working frame, 2-Support cylinder, 3-Tilting support plate, 4-Lifting cylinder, 5-Ultrasonic generator, 6-Feeding frame, 7-Feeding motor, 8-Feeding belt, 9-Moving track, 10-Moving motor, 11-Moving frame, 12-Loading cylinder, 13-Loading pneumatic gripper, 14-Incoming material rack, 15-Incoming material motor, 16-Incoming material belt, 17-Straightening frame, 18-Straightening cylinder, 19-Straightening rotary cylinder, 20-Straightening pneumatic clamp, 21-Tilting motor, 22-Tilting frame, 23-Tilting pneumatic gripper, 24-Unloading hopper, 25-Unloading cylinder, 26-Unloading pneumatic gripper, 27-Positioning mounting base, 28-Product support frame, 29-Handwheel disc. Detailed Implementation

[0019] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model. It should be noted that when an element is referred to as being "fixed to" or "set on" another element, it can be directly on the other element or may have an intervening element present. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or may have an intervening element present. When an element is referred to as being "fixedly connected to" another element, it can be a common fixing connection method such as welding, bolting, or gluing.

[0020] Please refer to Figure 1-3 This utility model discloses a novel ultrasonic sprue separator in a preferred embodiment, comprising a working frame 1, a tilting support mechanism, a separation mechanism, and a feeding mechanism; a support platform is provided on the working frame 1; a discharge port is provided on the support platform; the tilting support mechanism includes two support cylinders 2 and two tilting support plates 3; the bottoms of the two support cylinders 2 are symmetrically arranged on the bottom frame of the working frame 1; the bottom ends of the two tilting support plates 3, which are rotatably mounted on the support platform, are respectively rotatably mounted on the telescopic ends of the tops of the two support cylinders 2; the two tilting support plates 3 are located above the discharge port. The separation mechanism includes a lifting cylinder 4 and an ultrasonic generator 5; the lifting cylinder 4 is located at the top of the working frame 1; the ultrasonic generator 5 is located at the bottom of the drive end of the lifting cylinder 4, and the ultrasonic generator 5 is located above the two flipping support plates 3; the feeding mechanism includes a feeding frame 6, a feeding motor 7, and a feeding belt 8; the feeding frame 6 is located at the bottom of the working frame 1; the feeding motor 7 is located at one end of the feeding frame 6; the feeding belt 8 is rotatably mounted on the feeding frame 6, and the feeding belt 8 is connected to the drive end of the feeding motor 7; the feeding belt 8 is located below the two flipping support plates 3.

[0021] Specifically, the novel ultrasonic sprue separator also includes an automatic feeding mechanism; the automatic feeding mechanism includes a moving track 9, a moving motor 10, a moving frame 11, a feeding cylinder 12, and a feeding pneumatic gripper 13; the moving track 9 is located on one side of the working frame 1; the moving motor 10 is located at one end of the moving track 9; the moving frame 11 is slidably located on one side of the moving track 9, and the moving frame 11 is connected to the drive end of the moving motor 10; the feeding cylinder 12 is located at one end of the moving frame 11; the feeding pneumatic gripper 13 is located at the telescopic end at the bottom of the feeding cylinder 12; the moving path of the feeding pneumatic gripper 13 passes above the two flipping support plates 3.

[0022] Specifically, the novel ultrasonic sprue separator also includes a feeding mechanism; the feeding mechanism includes a feeding frame 14, a feeding motor 15, and a feeding belt 16; the feeding motor 15 is disposed at one end of the feeding frame 14; the feeding belt 16 is rotatably disposed on the feeding frame 14, and the feeding belt 16 is connected to the drive end of the feeding motor 15; the outlet end of the feeding belt 16 is located below the moving path of the feeding pneumatic gripper 13.

[0023] Specifically, the receiving mechanism is equipped with a leveling mechanism; the leveling mechanism includes a leveling frame 17, a leveling cylinder 18, a leveling rotating air disc 19, and a leveling clamp 20; the leveling frame 17 is located on top of the receiving rack 14; the leveling cylinder 18 is located on top of the leveling frame 17; the leveling rotating air disc 19 is located at the telescopic end of the bottom of the leveling cylinder 18; the leveling clamp 20 is rotatably located at the drive end of the bottom of the leveling rotating air disc 19; the leveling clamp 20 is located above the receiving conveyor belt 16. The leveling mechanism can rotate and level the product to a suitable position for processing.

[0024] Specifically, the novel ultrasonic sprue separator also includes a flipping mechanism; the flipping mechanism includes a flipping motor 21, a flipping frame 22, and a flipping pneumatic gripper 23; the flipping motor 21 is mounted on the support platform; one end of the flipping frame 22 is rotatably connected to the drive end of the flipping motor 21; the flipping pneumatic gripper 23 is mounted on the other end of the flipping frame 22; the path of the flipping pneumatic gripper 23 passes above the outlet end of the feed conveyor 16 and above one side of the two flipping support plates 3. The feed conveyor 16 transports products whose sprues are inconvenient to face downwards; the flipping mechanism directs the sprues downwards, so that during operation, the sprues are positioned downwards between the two flipping support plates 3.

[0025] Specifically, the novel ultrasonic sprue separator also includes a feeding mechanism; the feeding mechanism includes a feeding hopper 24, a feeding cylinder 25, and a feeding pneumatic gripper 26; the feeding hopper 24 is located on one side of the working frame 1; the feeding cylinder 25 is located at the other end of the moving frame 11; the feeding pneumatic gripper 26 is located at the telescopic end of the top of the feeding cylinder 25; the moving path of the feeding pneumatic gripper 26 passes above the two flip support plates 3 and above the inlet of the feeding hopper 24. Products that fail to separate sprues are transferred to the feeding hopper 24 through the feeding mechanism for discharge and recollection.

[0026] Specifically, positioning mounting seats 27 are provided at both ends of the material discharge port on the support platform. Each positioning mounting seat 27 has mounting screw holes penetrating the support platform. Through the two positioning mounting seats 27 and the mounting screw holes, when the two support cylinders 2 retract and open the two flip support plates 3, a product support frame 28 can be installed between the tops of the two positioning mounting seats 27 to support the sprue section. After the product is separated into sprue and parts, the parts fall onto the feeding belt 8, while the sprue remains on the product support frame 28 and is transferred away by the unloading mechanism. In this embodiment, when dealing with situations where the sprue and parts of some products are not suitable for mixing, the product support frame 28 can still be added to process the product without changing equipment, offering flexible production methods and a wider range of applications.

[0027] Specifically, a handwheel disc 29 is rotatably mounted on the top of the work frame 1; the lifting cylinder 4 is slidably mounted on the top of the work frame 1, and the lifting cylinder 4 is connected to the handwheel disc 29 via a screw drive. When the product support frame 29 is used, the product's work position changes, and the position of the lifting cylinder 4 can be adjusted by rotating the handwheel disc 29 to ensure that the ultrasonic generator 5 is always aligned with the product's work position.

[0028] As can be seen from the above description, the feeding process of this utility model is convenient and fast, which greatly improves the separation efficiency of the product.

[0029] The preferred embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. It should be noted that the protection scope of the present utility model includes, but is not limited to, the above embodiments; the specific structures disclosed in the accompanying drawings are only preferred embodiments of the present utility model. Those skilled in the art can develop other embodiments based on this. Any simple modifications or equivalent substitutions that do not depart from the innovative concept of the present utility model are all covered by the present utility model and fall within the protection scope of the present utility model.

Claims

1. A novel ultrasonic sprue separator, characterized in that, include: A work frame; a support platform is provided on the work frame; a material discharge port is provided on the support platform; A tilting support mechanism; the tilting support mechanism includes two support cylinders and two tilting support plates; the bottoms of the two support cylinders are symmetrically arranged on the bottom frame of the work frame; the bottom of the two tilting support plates at their far ends is rotatably arranged on the support platform, and the bottom of the two tilting support plates at their near ends are respectively rotatably arranged on the telescopic ends of the top of the two support cylinders; the two tilting support plates are located above the material discharge port; Separation mechanism; the separation mechanism includes a lifting cylinder and an ultrasonic generator; the lifting cylinder is located at the top of the work frame; the ultrasonic generator is located at the bottom of the drive end of the lifting cylinder, and the ultrasonic generator is located above the two flip support plates. Feeding mechanism; The feeding mechanism includes a feeding frame, a feeding motor, and a feeding belt; the feeding frame is located at the bottom of the work frame; the feeding motor is located at one end of the feeding frame; the feeding belt is rotatably mounted on the feeding frame and is connected to the drive end of the feeding motor; the feeding belt is located below the two flip support plates.

2. The novel ultrasonic sprue separator according to claim 1, characterized in that: It also includes an automatic feeding mechanism; the automatic feeding mechanism includes a moving track, a moving motor, a moving frame, a feeding cylinder, and a feeding pneumatic gripper; the moving track is located on one side of the work frame; the moving motor is located at one end of the moving track; the moving frame is slidably located on one side of the moving track, and the moving frame is connected to the drive end of the moving motor; the feeding cylinder is located at one end of the moving frame; the feeding pneumatic gripper is located at the telescopic end at the bottom of the feeding cylinder; the moving path of the feeding pneumatic gripper passes above the two flip support plates.

3. A novel ultrasonic sprue separator according to claim 2, characterized in that: It also includes a material receiving mechanism; the material receiving mechanism includes a material receiving frame, a material receiving motor and a material receiving belt; the material receiving motor is located at one end of the material receiving frame; the material receiving belt is rotatably mounted on the material receiving frame and is connected to the drive end of the material receiving motor; the outlet end of the material receiving belt is located below the moving path of the pneumatic gripper.

4. A novel ultrasonic sprue separator according to claim 3, characterized in that: The feeding mechanism is equipped with a straightening mechanism; the straightening mechanism includes a straightening frame, a straightening cylinder, a straightening rotating air disc, and a straightening air clamp; the straightening frame is located on top of the feeding frame; the straightening cylinder is located on top of the straightening frame; the straightening rotating air disc is located at the telescopic end of the bottom of the straightening cylinder; the straightening air clamp is rotatably located at the drive end of the bottom of the straightening rotating air disc; the straightening air clamp is located above the feeding conveyor belt.

5. A novel ultrasonic sprue separator according to claim 3, characterized in that: It also includes a flipping mechanism; the flipping mechanism includes a flipping motor, a flipping frame and a flipping pneumatic gripper; the flipping motor is mounted on the support platform; one end of the flipping frame is rotatably connected to the drive end of the flipping motor; the flipping pneumatic gripper is mounted on the other end of the flipping frame; the path of the flipping pneumatic gripper passes above the outlet end of the feed conveyor and above one side of the two flipping support plates.

6. A novel ultrasonic sprue separator according to claim 2, characterized in that: It also includes a feeding mechanism; the feeding mechanism includes a feeding hopper, a feeding cylinder and a feeding pneumatic gripper; the feeding hopper is located on one side of the work frame; the feeding cylinder is located at the other end of the movable frame; the feeding pneumatic gripper is located at the telescopic end of the top of the feeding cylinder; the moving path of the feeding pneumatic gripper passes above the two flip support plates and above the inlet of the feeding hopper.

7. A novel ultrasonic sprue separator according to claim 1, characterized in that: Positioning mounting seats are provided at both ends of the material discharge port on the support platform; the positioning mounting seats are provided with mounting screw holes that penetrate the support platform.

8. A novel ultrasonic sprue separator according to claim 7, characterized in that: A handwheel disc is rotatably mounted on the top of the work frame; a lifting cylinder is slidably mounted on the top of the work frame, and the lifting cylinder is connected to the handwheel disc via a screw drive.

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