Quantitative filling equipment

Abstract

The utility model relates to the field of automatic production equipment in the cosmetic industry, and discloses quantitative filling equipment which comprises a bottom plate, the bottom surface of the bottom plate is fixedly connected with two supporting plates, the upper surface of the bottom plate is fixedly connected with a box body, and the front surface of the box body is fixedly connected with a main control unit; and the upper surface of the box body is fixedly connected with a liquid storage tank. According to the quantitative filling equipment, through mutual cooperation of the hopper, the first motor and the spiral propeller, an efficient material conveying system is constructed, materials can be spirally propelled into the box body in order, it is guaranteed that the materials are conveyed smoothly and orderly, and the compatibility and flexibility of the equipment are enhanced; different filling specifications and material types can be easily switched, the equipment investment cost of an enterprise is reduced, the filling precision can be greatly improved by arranging a flow controller, the filling quality can be always stable no matter for small-batch trial production or large-batch production, and the high efficiency of the equipment is ensured.

Description

Technical Field

[0001] This application relates to the field of automated production equipment in the cosmetics industry, specifically a quantitative filling device. Background Technology

[0002] Currently, in the cosmetics industry, as consumers' demands for product quality and packaging aesthetics continue to rise, and the need to improve production line efficiency is increasing, automated filling technology has become one of the key factors in improving productivity and ensuring product quality. Traditional manual filling is not only inefficient but also prone to inaccurate dosage, failing to meet the high precision requirements of modern production. In recent years, with the advancement of sensor technology and mechanical design, various types of automatic filling machines have begun to be widely used. These machines, through the integration of advanced control systems and precise mechanical structures, have significantly improved production efficiency and filling accuracy.

[0003] Although existing automatic filling technology has made some progress, there are still some obvious shortcomings. First, volumetric filling machines rely on fixed physical dimensions for measurement, making it difficult to adapt to changing product demands and resulting in poor flexibility. Second, although gravimetric filling machines have high precision, they are inefficient in continuous production mode and cannot meet the pace of large-scale production. Regardless of the traditional type of filling machine, they all face significant challenges when handling high-viscosity materials, as they cannot fully mix the filling liquid and are unable to effectively prevent material blockage. Utility Model Content

[0004] To address the shortcomings of existing technologies, this application provides a quantitative filling device that offers more efficient, accurate, and flexible filling operations, particularly excelling in handling high-viscosity materials. This solves the problems of low precision, low efficiency, and poor adaptability inherent in traditional filling equipment.

[0005] To achieve the above objectives, this application provides the following technical solution: a quantitative filling device, comprising a base plate, two sets of support plates fixedly connected to the bottom surface of the base plate, a housing fixedly connected to the upper surface of the base plate, a main control unit fixedly connected to the front of the housing, a liquid storage tank fixedly connected to the upper surface of the housing, a first motor fixedly connected to the upper surface of the liquid storage tank, a screw propeller fixedly connected to the output end of the first motor, a hopper fixedly connected to the upper surface of the liquid storage tank, a second motor fixedly connected to the upper surface of the housing, a rotating shaft fixedly connected to the output end of the second motor, a stirring frame fixedly connected to the bottom end of the rotating shaft, a set of liquid storage boxes fixedly connected to the left and right sides of the housing, a filling nozzle fixedly connected to the side of the two sets of liquid storage boxes that are far apart from each other, a water inlet opened on the upper surface of the housing, two sets of through holes opened on the inner sidewall of the housing, a through hole opened on the upper surface of the housing, and a flow controller fixedly connected to the inner top wall of the housing.

[0006] Through the above scheme, a highly efficient material conveying system is constructed by the coordinated operation of the hopper, the first motor, and the screw propeller. This system can smoothly and orderly propel materials into the tank, ensuring smooth and orderly material transport. It also enhances the equipment's compatibility and flexibility, allowing for easy switching between different filling specifications and material types, thereby reducing the company's equipment investment costs. The flow controller significantly improves filling accuracy, ensuring consistent filling quality for both small-batch trials and large-scale production, guaranteeing the equipment's high efficiency. The coordinated operation of the second motor, the rotating shaft, and the mixing frame thoroughly mixes the liquid inside the tank, effectively reducing the defect rate of the filled liquid. The through-hole, the liquid storage box, and the filling nozzle work together to allow the uniformly mixed liquid inside the tank to enter the liquid storage box through the through-hole, enabling the filling nozzle to fill the liquid inside the storage box, further accelerating production and making the entire filling process more efficient. Thanks to its efficient material conveying mechanism and intelligent control strategy, the daily output of a single unit is significantly higher than similar products.

[0007] Furthermore, two sets of casters are provided below the base plate, and the upper surfaces of the two sets of casters are fixedly connected to the bottom surfaces of the two sets of support plates, respectively.

[0008] The above solution allows the equipment to move freely under different conditions by installing casters, which facilitates the movement of the equipment by staff and ensures its convenience.

[0009] Furthermore, two fixing plates are provided below the base plate, and the left and right sides of the two fixing plates are respectively fixedly connected to the side of the two sets of support plates that are close to each other.

[0010] The above solution uses a fixing plate to secure the support plate, thereby enhancing the stability of the equipment during operation and ensuring its safety.

[0011] Furthermore, a sealing cover is movably connected to the upper surface of the box, and the bottom surface of the sealing cover is movably connected to the inner wall of the water inlet.

[0012] The above solution, by setting a sealing cover, can prevent dust, impurities and other foreign objects from entering the chamber, avoid contamination of the liquid inside the chamber from the outside, and ensure the operational stability of the equipment and the reliability of the filling product quality.

[0013] Furthermore, two sets of fixing blocks are fixedly connected to the upper surface of the housing, and the side of the two sets of fixing blocks that are close to each other is fixedly connected to the outer surface of the second motor.

[0014] The above solution uses a fixing block to secure the second motor, preventing it from tilting or misaligning during operation and ensuring its stability.

[0015] Furthermore, a set of fixing brackets is fixedly connected to both the left and right sides of the box, and the inner walls of the two sets of fixing brackets are respectively fixedly connected to the bottom surfaces of the two sets of liquid storage boxes.

[0016] The above solution uses a fixing frame to secure the liquid storage box, preventing it from tilting or becoming unstable during operation.

[0017] Furthermore, a limiting ring is fixedly connected to the inner top wall of the housing, and the inner wall of the limiting ring is fixedly connected to the outer surface of the flow controller.

[0018] The above solution uses a limit ring to limit the flow controller, preventing it from tilting or misaligning during operation and ensuring its stability.

[0019] Furthermore, two sets of support blocks are fixedly connected to the left and right sides of the housing, and the upper surfaces of the two sets of support blocks are fixedly connected to the bottom surfaces of the two sensors respectively.

[0020] The above solution uses support blocks to support the sensor, preventing it from tilting and falling during operation and ensuring its safety.

[0021] Compared with the prior art, the technical solution of this application has the following beneficial effects:

[0022] This quantitative filling equipment, through the coordinated operation of a hopper, a primary motor, and a screw propeller, constructs a highly efficient material conveying system. This system systematically and orderly propels materials into the container, ensuring smooth and orderly material transport. It also enhances the equipment's compatibility and flexibility, allowing for easy switching between different filling specifications and material types, thereby reducing equipment investment costs for enterprises. The flow controller significantly improves filling accuracy, ensuring consistent filling quality for both small-batch trials and large-scale production, guaranteeing the equipment's high efficiency. The coordinated operation of a secondary motor, a rotating shaft, and a mixing frame thoroughly mixes the liquid inside the container, effectively reducing the defect rate. Through the through-hole, storage box, and filling nozzle, the uniformly mixed liquid inside the container flows into the storage box via the through-hole, allowing the filling nozzle to fill the liquid inside the storage box, further accelerating production speed and making the entire filling process more efficient. Thanks to its efficient material conveying mechanism and intelligent control strategy, the daily output of a single unit is significantly higher than similar products. Attached Figure Description

[0023] Figure 1 This is a schematic diagram of the overall structure of this application. Figure 1 ;

[0024] Figure 2 This is a schematic diagram of the overall structure of this application. Figure 2 ;

[0025] Figure 3 This is a sectional view of the overall structural front view of the structure of this application.

[0026] Figure 4 This is a sectional view of the overall structural side view of the structure of this application.

[0027] In the picture:

[0028] 1. Base plate; 2. Support plate; 3. Casters; 4. Housing; 5. Main control unit; 6. Fixing plate; 7. Storage tank; 8. First motor; 9. Hopper; 10. Sealing cover; 11. Second motor; 12. Fixing block; 13. Sensor; 14. Storage box; 15. Filling nozzle; 16. Fixing frame; 17. Water inlet; 18. Through hole; 19. Screw propeller; 20. Limiting ring; 21. Flow controller; 22. Rotating shaft; 23. Stirring frame; 24. Support block; 25. Through hole. Detailed Implementation

[0029] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.

[0030] Please see Figure 1 , Figure 3 and Figure 4 A quantitative filling device in this embodiment includes a base plate 1, with two sets of support plates 2 fixedly connected to the bottom surface of the base plate 1. A housing 4 is fixedly connected to the upper surface of the base plate 1, a main control unit 5 is fixedly connected to the front of the housing 4, a liquid storage tank 7 is fixedly connected to the upper surface of the housing 4, a first motor 8 is fixedly connected to the upper surface of the liquid storage tank 7, a screw propeller 19 is fixedly connected to the output end of the first motor 8, a hopper 9 is fixedly connected to the upper surface of the liquid storage tank 7, and a second motor 11 is fixedly connected to the upper surface of the housing 4. The output end of the second motor 11 is fixedly connected to... A rotating shaft 22 is connected to the bottom of the rotating shaft 22, and a stirring frame 23 is fixedly connected to the bottom of the shaft 22. A set of liquid storage boxes 14 are fixedly connected to both the left and right sides of the box body 4. A filling nozzle 15 is fixedly connected to the side of the two sets of liquid storage boxes 14 that are far apart from each other. A water inlet 17 is opened on the upper surface of the box body 4. Two sets of through holes 18 are opened on the inner side wall of the box body 4. A through hole 25 is opened on the upper surface of the box body 4. A flow controller 21 is fixedly connected to the inner top wall of the box body 4. By setting up the hopper 9, the first motor 8 and the screw propeller 19 in cooperation, a highly efficient material handling system is constructed. The conveying system can smoothly and orderly propel materials into the tank 4, ensuring smooth and orderly material transport and enhancing the equipment's compatibility and flexibility. This allows for easy switching between different filling specifications and material types, thereby reducing the company's equipment investment costs. By setting up a flow controller 21, the filling accuracy can be significantly improved, ensuring stable filling quality whether facing small-batch trials or large-scale production, thus ensuring the equipment's high efficiency. Through the cooperation of the second motor 11, rotating shaft 22, and stirring frame 23, the liquid inside the tank 4 can be thoroughly stirred evenly, effectively reducing the defect rate of the filled liquid. Through the cooperation of the through hole 18, liquid storage box 14, and filling nozzle 15, the evenly stirred liquid inside the tank 4 can enter the liquid storage box 14 through the through hole 18, allowing the filling nozzle 15 to fill the liquid inside the liquid storage box 14, further accelerating the production speed and making the entire filling process more efficient. Thanks to the efficient material conveying mechanism and intelligent control strategy, the daily output of a single unit is significantly increased compared to similar products.

[0031] Please see Figure 1 , Figure 2 and Figure 3Two sets of casters 3 are provided below the base plate 1. The upper surfaces of the two sets of casters 3 are fixedly connected to the bottom surfaces of the two sets of support plates 2, respectively. By setting the casters 3, the equipment can be moved freely in different situations, facilitating the movement of the equipment by the staff and ensuring its convenience. Two fixing plates 6 are provided below the base plate 1. The left and right sides of the two fixing plates 6 are fixedly connected to the adjacent sides of the two sets of support plates 2, respectively. By setting the fixing plates 6, the support plates 2 can be fixed, further enhancing the stability of the equipment during operation and ensuring its safety. The upper surface of the housing 4 is movably connected with a tight-fitting mechanism. The sealing cap 10 is movably connected to the inner wall of the water inlet 17. By setting the sealing cap 10, it can prevent dust, impurities and other foreign objects from entering the interior of the box 4, avoid the liquid inside the box 4 from being contaminated by the outside, and ensure the operational stability of the equipment and the reliability of the filling product quality. Two sets of fixing blocks 12 are fixedly connected to the upper surface of the box 4. The side of the two sets of fixing blocks 12 that are close to each other is fixedly connected to the outer surface of the second motor 11. By setting the fixing blocks 12, the second motor 11 can be fixed, preventing the second motor 11 from tilting or misaligning during operation and ensuring the stability of the second motor 11.

[0032] Please see Figure 1 , Figure 2 and Figure 3 A set of fixing brackets 16 are fixedly connected to both the left and right sides of the housing 4. The inner walls of the two sets of fixing brackets 16 are fixedly connected to the bottom surfaces of the two sets of liquid storage boxes 14. The fixing brackets 16 can fix the liquid storage boxes 14 and prevent them from tilting or becoming unstable during operation. A limit ring 20 is fixedly connected to the inner top wall of the housing 4. The inner wall of the limit ring 20 is fixedly connected to the outer surface of the flow controller 21. The limit ring 20 can limit the flow controller 21 and prevent it from tilting or misaligning during operation, thus ensuring the stability of the flow controller 21. Two sets of support blocks 24 are fixedly connected to both the left and right sides of the housing 4. The upper surfaces of the two sets of support blocks 24 are fixedly connected to the bottom surfaces of the two sensors 13. The support blocks 24 can support the sensors 13 and prevent them from tilting or falling during operation, thus ensuring the safety of the sensors 13.

[0033] In this embodiment, by setting up the hopper 9, the first motor 8, and the screw propeller 19 in cooperation, a highly efficient material conveying system is constructed. This system can smoothly and orderly propel materials into the housing 4, ensuring smooth and orderly material delivery. It also enhances the compatibility and flexibility of the equipment, allowing for easy switching between different filling specifications and material types, thereby reducing the company's equipment investment costs. The flow controller 21 significantly improves filling accuracy, ensuring consistent filling quality regardless of whether it's small-batch trial production or large-scale production, thus guaranteeing the equipment's high efficiency. The cooperation of the second motor 11, the rotating shaft 22, and the stirring frame 23 can fully mix the liquid inside the tank 4, thereby effectively reducing the defect rate of the filled liquid. Through the cooperation of the through hole 18, the liquid storage box 14, and the filling nozzle 15, the liquid that has been mixed evenly inside the tank 4 can enter the liquid storage box 14 through the through hole 18, so that the filling nozzle 15 can fill the liquid inside the liquid storage box 14, further accelerating the production speed and making the entire filling process more efficient. Thanks to the efficient material conveying mechanism and intelligent control strategy, the daily output of a single unit has been significantly improved compared with similar products.

[0034] The working principle of the above embodiments is as follows:

[0035] First, when using the equipment, move it to the required working area using the casters 3 according to the actual needs. Then, place the material inside the hopper 9 until it slides from the hopper 9 into the storage tank 7. Then, start the first motor 8 through the main control unit 5, which drives the screw propeller 19 to rotate, pushing the material from the storage tank 7 into the flow controller 21. Next, the main control unit 5 sends a signal to the flow controller 21 according to the pre-programmed instructions, so that the material flows into the box 4 at a stable speed. Then, start the second motor 11 through the main control unit 5, which drives the rotating shaft 22 to rotate, thereby rotating the stirring rack 23. Then, the liquid inside the box 4 flows into the storage box 14 through the through hole 18. Then, the liquid inside the storage box 14 enters the container to be filled through the filling nozzle 15. During the filling process, the sensor 13 continuously monitors the filling situation. Once an abnormality is detected, the main control unit 5 is immediately notified to make corresponding adjustments until the entire filling process is completed.

[0036] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0037] Although embodiments of this application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this application, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A quantitative filling device, comprising a base plate (1), characterized in that: Two sets of support plates (2) are fixedly connected to the bottom surface of the base plate (1). A box (4) is fixedly connected to the upper surface of the base plate (1). A main control unit (5) is fixedly connected to the front of the box (4). A liquid storage tank (7) is fixedly connected to the upper surface of the box (4). A first motor (8) is fixedly connected to the upper surface of the liquid storage tank (7). A screw propeller (19) is fixedly connected to the output end of the first motor (8). A hopper (9) is fixedly connected to the upper surface of the liquid storage tank (7). A second motor (11) is fixedly connected to the upper surface of the box (4). (11) The output end is fixedly connected to a rotating shaft (22), the bottom end of the rotating shaft (22) is fixedly connected to a stirring rack (23), a set of liquid storage boxes (14) are fixedly connected to both the left and right sides of the box (4), and a filling nozzle (15) is fixedly connected to the side of the two sets of liquid storage boxes (14) that are far apart from each other. A water inlet (17) is opened on the upper surface of the box (4), two sets of through holes (18) are opened on the inner side wall of the box (4), a through hole (25) is opened on the upper surface of the box (4), and a flow controller (21) is fixedly connected to the inner top wall of the box (4).

2. The quantitative filling equipment according to claim 1, characterized in that: Two sets of casters (3) are provided below the base plate (1), and the upper surfaces of the two sets of casters (3) are fixedly connected to the bottom surfaces of the two sets of support plates (2).

3. The quantitative filling equipment according to claim 1, characterized in that: Two fixing plates (6) are provided below the base plate (1), and the left and right sides of the two fixing plates (6) are respectively fixedly connected to the side of the two sets of support plates (2) that are close to each other.

4. The quantitative filling equipment according to claim 1, characterized in that: The upper surface of the box (4) is movably connected to a sealing cover (10), and the bottom surface of the sealing cover (10) is movably connected to the inner wall of the water inlet (17).

5. A quantitative filling device according to claim 1, characterized in that: Two sets of fixing blocks (12) are fixedly connected to the upper surface of the housing (4), and the side of the two sets of fixing blocks (12) that are close to each other is fixedly connected to the outer surface of the second motor (11).

6. The quantitative filling equipment according to claim 1, characterized in that: A set of fixing brackets (16) is fixedly connected to both the left and right sides of the box (4), and the inner walls of the two sets of fixing brackets (16) are fixedly connected to the bottom surfaces of the two sets of liquid storage boxes (14).

7. The quantitative filling equipment according to claim 1, characterized in that: A limiting ring (20) is fixedly connected to the inner top wall of the housing (4), and the inner wall of the limiting ring (20) is fixedly connected to the outer surface of the flow controller (21).

8. A quantitative filling device according to claim 1, characterized in that: Two sets of support blocks (24) are fixedly connected to the left and right sides of the box (4), and the upper surfaces of the two sets of support blocks (24) are fixedly connected to the bottom surfaces of the two sensors (13).

Images