Cored wire take-up device
By incorporating a winding drum, support plate, and electric push rod structure, the problems of inconvenient transportation and air ingress after winding of the cored wire are solved, achieving convenient transportation and effective protection, and ensuring the quality of the cored wire.
Patent Information
- Application Number
- CN202423096993.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-16
- Publication Date
- 2025-11-04
- Estimated Expiration
- 2034-12-16
AI Technical Summary
The problem of inconvenient transport after winding and air entering through the end of the cored wire winding device, which causes slight deterioration of the cored wire.
The structure employs a take-up drum, support plate, and electric push rod. The electric push rod drives the moving plate and support rail to support the limiting disc, enabling convenient conveying of the take-up roller. The end of the cored wire is sealed with a wire sleeve and rubber sheath to prevent air from entering.
It enables convenient transportation and effective protection of the cored wire after winding, preventing the cored wire from deteriorating and improving the quality of the cored wire in use.
Smart Images

Figure CN223509391U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the technical field of cored wire production, and in particular relates to a cored wire take-up device. Background Technology
[0002] Cored wire is a composite material made by wrapping alloy powder in a strip of steel. It is mainly used in steelmaking and casting processes. It can effectively introduce alloy powder into molten steel, achieving uniform alloy distribution through specialized wire feeding equipment, improving material absorption rate, and contributing to improved steel quality. Cored wire is widely used as a deoxidizer, desulfurizer, and alloy additive. After production, cored wire needs to be wound up using a take-up device. However, it still has the following drawbacks in practical use:
[0003] When the cored wire take-up device is working, it directly winds up the cored wire through the take-up drum. After winding up the cored wire, it directly removes the structure that restricts the take-up drum. However, the cored wire needs to be transported through an additional lifting and conveying structure. During the operation, the lifting structure of the lifting equipment needs to be attached before the transport, which is not convenient.
[0004] During the operation of the cored wire take-up device, the cored wire is taken up around the take-up drum. When the take-up is complete, the end of the cored wire needs to be cut off and confined on the take-up roller for easy feeding. However, with long-term transportation, storage and other uses, air enters through the end of the cored wire, causing slight deterioration of the cored wire and affecting its use. Utility Model Content
[0005] The purpose of this utility model is to provide a cored wire take-up device. By setting up a take-up drum, a first support plate, a second support plate, and a second electric push rod, it solves the problems of inconvenient conveying of the take-up roller after the cored wire is wound up, and the problem of air entering the cored wire through the end of the cored wire after winding, causing slight deterioration of the cored wire.
[0006] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:
[0007] This utility model relates to a cored wire take-up device, comprising a take-up drum, a first support plate, a second support plate, and a second electric push rod. Both ends of the take-up drum are fixed with limiting discs. The second electric push rod is symmetrically arranged below the take-up drum. Movable plates are fixed to the telescopic ends of both second electric push rods. Rollers are rotatably connected to the lower parts of both movable plates. A base plate is fixed to the bottom of both second electric push rods. Support rails are fixed to the top of both movable plates. The two support rails are symmetrically arranged. The two limiting discs are movably connected within the two support rails. The first support plate is located at one end of the take-up drum, and the second support plate is located at the end of the take-up drum away from the first support plate. During operation, the take-up drum rotates to take up the cored wire. The movable column is movably connected within the first and second support plates. Driven by a drive motor, the take-up drum rotates. When the second electric push rod operates, it drives the two movable plates to move, causing the support rails to rest on the limiting discs.
[0008] Furthermore, both the first and second support plates are movably connected to a movable column, and each movable column in the first and second support plates is fixed with a movable ring on its periphery. The two movable rings are respectively movably connected in the first and second support plates, and the movable column is movably set in the first support plate through the movable rings.
[0009] Furthermore, each of the two movable columns has a square insert fixed at one end close to the other, and each of the two limiting plates has a through-hole along the central axis. The two square inserts are respectively inserted into the through-holes on the two limiting plates. When the movable column is working, it supports the position of the through-hole after the square insert is inserted into the through-hole on the limiting plate.
[0010] Furthermore, rollers are rotatably connected to the lower parts of both sides of the support plate. A support seat is provided on the side of the support plate away from the take-up drum. An electric push rod is fixed to the top of the support seat. The electric push rod is fixed on the side of the support plate away from the take-up drum. When the support plate is working, the movement of the support plate is coordinated with the movement of the rollers and the movement of the support plate is supported by the electric push rod.
[0011] Furthermore, a support frame is provided on the side of the support plate two away from the scroll tube. A drive motor is fixed in the upper part of the support frame. A drive shaft passing through the support frame is fixed to the output end of the drive motor. The end of the drive shaft away from the drive motor is fixed to the movable column inside the support plate two. When the support plate two is working, the power generated by the drive motor supported by the support frame drives the drive shaft two to rotate, drives the movable column to rotate, and drives the winding drum to rotate.
[0012] Furthermore, a wire sleeve is provided near the edge of one end of the limiting disc close to the winding drum. A fixing frame is fixed around the wire sleeve and fixed to the limiting disc. A rubber sheath is fixed on the inner wall of the wire sleeve. When the limiting disc is working, the end of the cored wire is sealed in the wire sleeve by the rubber sheath, which restricts the position of the end of the cored wire and reduces the amount of air entering the cored wire and causing it to deteriorate.
[0013] This utility model has the following beneficial effects:
[0014] This invention solves the problem of inconvenient conveying of the winding roller after the cored wire winding device has finished winding by setting up a winding drum, a first support plate, a second support plate, and a second electric push rod. After the cored wire is wound up, the second electric push rod is first activated. The second electric push rod drives two moving plates to move with the cooperation of the second roller, driving the support rail to move below the two limiting discs and supporting the limiting discs on the two support rails. Then, the first electric push rod is activated to drive the first support plate to move until the movable column leaves the winding drum. Then, the second electric push rods are activated to drive the two limiting discs to move away from the other limiting disc. Until both square inserts leave the limiting discs, the limiting discs and the winding drum can be pushed to roll on the support rails to the subsequent conveying equipment, making the conveying of the winding roller after the cored wire winding device has finished winding much more convenient.
[0015] This invention solves the problem of air entering the cored wire through the end of the cored wire after winding by incorporating a take-up drum, which causes slight deterioration of the cored wire. When the take-up drum winds the cored wire, the cored wire is continuously wound at the end of the drum until it is wound near the sheath. After being cut, the cored wire is inserted into the rubber sheath inside the sheath, thus sealing the end of the cored wire. This effectively prevents air from entering the cored wire through the end after winding, providing good protection for the cored wire. Attached Figure Description
[0016] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0017] Figure 1 A three-dimensional view of the assembly structure of a cored wire take-up device;
[0018] Figure 2 A three-dimensional view of the winding drum structure;
[0019] Figure 3 A three-dimensional diagram of the wire sleeve structure;
[0020] Figure 4 This is a three-dimensional view of the support plate structure;
[0021] Figure 5 This is a three-dimensional view of the supporting plate structure.
[0022] Figure 6 This is a 3D view of the movable column structure;
[0023] Figure 7 This is a three-dimensional view of the electric actuator II structure.
[0024] Figure label:
[0025] 1. Rewind drum; 101. Limiting disc; 102. Insertion port; 103. Wire sleeve; 1031. Rubber sheath; 1032. Fixing frame; 2. Support plate one; 201. Movable column; 2011. Movable ring; 202. Square insertion rod; 203. Roller one; 204. Electric push rod one; 205. Support base; 3. Support plate two; 301. Support frame; 302. Drive motor; 303. Drive shaft; 4. Electric push rod two; 401. Base plate; 402. Movable plate; 403. Roller two; 404. Support rail. Detailed Implementation
[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model. Specific Implementation Example 1
[0027] Please see Figure 1-7This utility model is a cored wire take-up device, including a take-up drum 1, a first support plate 2, a second support plate 3, and a second electric push rod 4. Both ends of the take-up drum 1 are fixed with limiting discs 101. When the take-up drum 1 is working, it rotates to take up the cored wire. The limiting discs 101 restrict the position of the cored wire wound around the circumference of the take-up drum 1. The second electric push rods 4 are symmetrically arranged below the take-up drum 1. The second electric push rods 4 drive the movement of moving plates 402. The telescopic ends of the two second electric push rods 4 are fixed with moving plates 402. When the moving plates 402 move, they drive the limiting discs 101 to move. The lower parts of both ends of the two moving plates 402 are rotatably connected with rollers 403. When the moving plates 402 move, they are supported by the rollers 403. The bottom of the two push rods 4 is fixed with a base plate 401. The base plate 401 supports the electric push rod 4 on the ground at the working position. The base plate 401 is partially buried in the ground to prevent the position of the base plate 401 from changing during operation. The top of the two moving plates 402 is fixed with a support rail 404. The two support rails 404 are symmetrically arranged. The two limiting discs 101 are movably connected in the two support rails 404 respectively. When the cored wire is wound up or the winding drum 1 is set, the winding drum 1 is supported. One end of the winding drum 1 is provided with a support plate 2, and the end of the winding drum 1 away from the support plate 2 is provided with a support plate 3. When the support plate 2 and the support plate 3 are working, the movable column 201 is movably connected in them.
[0028] Specifically, both support plate 2 and support plate 3 have a movable column 201 that is movably connected through them. Movable rings 2011 are fixed around the movable column 201 in both support plate 2 and support plate 3. The two movable rings 2011 are respectively movably connected in support plate 2 and support plate 3. Support plate 2 and support plate 3 movably connect the movable column 201 in them, and the movable rings 2011 restrict the position of the movable column 201 in support plate 2 and support plate 3.
[0029] Furthermore, square insert rods 202 are fixed at the ends of the two movable columns 201 that are close to each other. Insertion ports 102 are opened through the two limiting discs 101 along the central axis. The two square insert rods 202 are respectively inserted into the insertion ports 102 on the two limiting discs 101. When the movable column 201 is working, the square insert rods 202 are inserted into the insertion ports 102 on the limiting discs 101, so that the winding drum 1 is supported therein.
[0030] Furthermore, rollers 203 are rotatably connected to the lower parts of both sides of the support plate 2. A support base 205 is provided on the side of the support plate 2 away from the take-up drum 1. An electric push rod 204 is fixed to the top of the support base 205. The electric push rod 204 is fixed on the side of the support plate 2 away from the take-up drum 1. When the support plate 2 is working, it is supported on the ground by the rollers 203 and provides a rolling action when moving. The electric push rod 204 drives the support plate 2 to move, which drives the rollers 203 to rotate and change the position of the support plate 2.
[0031] Furthermore, a support frame 301 is provided on the side of the support plate 2 3 away from the scroll tube. A drive motor 302 is fixed in the upper part of the support frame 301. A drive shaft 303 passing through the support frame 301 is fixed to the output end of the drive motor 302. The end of the drive shaft 303 away from the drive motor 302 is fixed to the movable column 201 inside the support plate 2 3. When the support plate 2 3 is working, the drive motor 302 is supported on it by the support frame 301. The drive shaft 303 is driven to rotate by the drive motor 302. When the drive shaft 303 rotates, it drives the movable column 201 to rotate. The rotation of the movable column 201 drives the winding drum 1 to rotate.
[0032] The operation process of this embodiment is as follows: During operation, firstly, the insertion port 102 on the limiting disc 101 at one end of the empty take-up drum 1 is fitted onto the square insertion rod 202. Then, the electric push rod 204 is activated. The electric push rod 204 drives the support plate 2 to approach the take-up drum 1, so that the square insertion rod 202 on the movable column 201 is inserted into the insertion port 102 on the limiting disc 101 away from the support plate 23, until the two movable columns 201 respectively contact the two limiting discs 101. Then, the operation can begin, winding up the cored wire. The drive motor 302 is activated, and the drive motor 302 drives the drive shaft 303. The drive shaft 303 drives the movable column 201 to rotate. When the movable column 201 rotates, it drives the take-up drum 1 to rotate, thus winding the cored wire. The thread is wound up. After winding, the electric push rod 24 is activated first. The electric push rod 24 drives the two movable plates 402 to move with the help of the rollers 2403. The support rail 404 is driven to move to the position below the two limiting discs 101, and the limiting discs 101 are supported on the two support rails 404. Then the electric push rod 1204 is activated to drive the support plate 12 to move until the movable column 201 leaves the winding drum 1. Then the two electric push rods 24 are activated to drive the two limiting discs 101 to move away from the other limiting disc 101. This continues until the two square inserts 202 leave the limiting discs 101. Then the limiting discs 101 and the winding drum 1 can be pushed to roll on the support rail 404 to the subsequent conveying equipment. Specific Implementation Example 2
[0033] Please see Figure 1 , 2Based on the first specific embodiment, a wire sleeve 103 is provided near the edge of a limiting disc 101 near the end of the winding drum 1. A fixing frame 1032 is fixed around the wire sleeve 103 and fixed to the limiting disc 101. A rubber sheath 1031 is fixed on the inner wall of the wire sleeve 103. When the winding drum 1 winds the cored wire, the cored wire is continuously wound at the end of the winding drum 1 until the cored wire is wound to the vicinity of the wire sleeve 103. After being cut, the cored wire is inserted into the rubber sheath 1031 inside the wire sleeve 103, so that the end of the cored wire is sealed.
[0034] The operation process of this embodiment is as follows: when the winding drum 1 winds the cored wire, the cored wire is continuously wound at the end of the winding drum 1 until the cored wire is wound to the vicinity of the wire sleeve 103. After cutting, the cored wire is inserted into the rubber sheath 1031 inside the wire sleeve 103, so that the end of the cored wire is sealed.
[0035] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0036] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.
Claims
1. A cored wire take-up device, comprising a take-up drum (1), a first support plate (2), a second support plate (3), and a second electric push rod (4), characterized in that: Both ends of the take-up drum (1) are fixed with limiting discs (101). Electric push rods (4) are symmetrically arranged below the take-up drum (1). Movable plates (402) are fixed at the telescopic ends of the two electric push rods (4). Rollers (403) are rotatably connected to the lower parts of both ends of the two movable plates (402). The bottom of the two electric push rods (4) is fixed with a base plate (401). The top of the two movable plates (402) is fixed with a support rail (404). The two support rails (404) are symmetrically arranged. The two limiting discs (101) are movably connected in the two support rails (404). A support plate (2) is provided at one end of the take-up drum (1). A support plate (3) is provided at the end of the take-up drum (1) away from the support plate (2).
2. The cored wire take-up device according to claim 1, characterized in that: Both the first support plate (2) and the second support plate (3) are connected by movable columns (201). Movable rings (2011) are fixed around the movable columns (201) in the first support plate (2) and the second support plate (3). The two movable rings (2011) are respectively movably connected in the first support plate (2) and the second support plate (3).
3. The cored wire take-up device according to claim 2, characterized in that: Two movable columns (201) are fixed with square insert rods (202) at their close ends. Both limiting discs (101) have slots (102) that pass through them along the central axis. The two square insert rods (202) are respectively inserted into the slots (102) on the two limiting discs (101).
4. The cored wire take-up device according to claim 1, characterized in that: Rollers (203) are rotatably connected to the lower parts of both sides of the support plate (2). A support seat (205) is provided on the side of the support plate (2) away from the winding drum (1). An electric push rod (204) is fixed on the top of the support seat (205). The electric push rod (204) is fixed on the side of the support plate (2) away from the winding drum (1).
5. A cored wire take-up device according to claim 2, characterized in that: A support frame (301) is provided on the side of the support plate 2 (3) away from the scroll tube. A drive motor (302) is fixed in the upper part of the support frame (301). A drive shaft (303) through the support frame (301) is fixed at the output end of the drive motor (302). The end of the drive shaft (303) away from the drive motor (302) is fixed to the movable column (201) inside the support plate 2 (3).
6. The cored wire take-up device according to claim 1, characterized in that: A wire sleeve (103) is provided near the edge of one end of the limiting disc (101) close to the winding drum (1). A fixing frame (1032) is fixed around the wire sleeve (103) and the fixing frame (1032) is fixed on the limiting disc (101). A rubber sheath (1031) is fixed on the inner wall of the wire sleeve (103).