Special amorphous annealing furnace
By setting a height-adjustable and rotatable heating device at the center of the amorphous placement rack and combining it with air agitator blades, the problem of uneven heating in the amorphous annealing furnace was solved, achieving a more uniform heating effect.
Patent Information
- Application Number
- CN202422531396.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-29
- Publication Date
- 2025-11-04
- Estimated Expiration
- 2035-09-29
AI Technical Summary
Existing amorphous annealing furnaces suffer from uneven heating of amorphous materials due to the heating tubes being positioned on both sides.
A heating device is placed at the center of the amorphous placement rack, and it is raised, lowered and rotated vertically by a moving device, combined with air agitator blades, to achieve uniform heating.
This achieves uniform heating of amorphous materials, reduces heat loss, and improves heating uniformity and efficiency.
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Figure CN223509905U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to amorphous core heat treatment technical field especially is related to a kind of annealing furnace special for amorphous. BACKGROUND
[0002] Iron-based amorphous alloy, such as iron-silicon alloy, has high saturation magnetic flux density, low iron loss, low density and low cost, etc., is an ideal core material for manufacturing aviation transformer, in the processing process, in order to soften the amorphous material after forging, improve its plasticity and toughness, usually need to put amorphous material into annealing furnace for annealing treatment.
[0003] The Chinese utility model patent with the authorization announcement number CN215628167U discloses an annealing furnace special for amorphous, in the heating process, the thermocouples of the left and right areas can effectively detect the temperature in the furnace body, which well reflects the left and right temperature problems in the furnace, and the control device can also receive the temperature of each layer of the core to enable the operator to timely and effectively master the heating progress of the core.
[0004] However, the above-mentioned prior art also has some shortcomings, the electric heating pipe is arranged on both sides of the annealing furnace, which makes the temperature near both sides of the annealing furnace higher, therefore, the purpose of the present application is to provide an improved heating device, which can effectively solve the problem of uneven heating of amorphous caused by heating on both sides of the annealing furnace in the prior art. UTILITY MODEL CONTENT
[0005] In view of the above situation, in order to overcome the defects of the prior art, the utility model provides an annealing furnace special for amorphous to solve the above problems.
[0006] To achieve the above purpose, the utility model discloses an annealing furnace special for amorphous, which comprises a heating furnace body, an amorphous placing rack and a heating device are arranged in the heating furnace body, characterized in that the amorphous placing rack is placed below the inside of the heating furnace body, a moving device for driving the heating device to vertically lift is arranged at the upper end of the heating furnace body, and a gap for vertically inserting the heating device is arranged at the center position of the amorphous placing rack.
[0007] Preferably, a partition plate is transversely arranged in the heating furnace body, the partition plate is provided with a through hole, the width of the heating device is less than the diameter of the through hole, and the upper and lower ends of the heating device are respectively connected with an upper cover plate and a lower cover plate, the diameters of the upper cover plate and the lower cover plate are both greater than the diameter of the through hole, and the upper cover plate is fixedly connected with the moving device.
[0008] Preferably, a power mechanism for driving the heating device to rotate is mounted on the upper cover plate.
[0009] Preferably, the power mechanism includes a rotating seat rotatably mounted on the bottom of the upper cover plate and a rotary motor fixed on the upper cover plate for driving the rotating seat to rotate, and the heating device is fixedly connected to the rotating seat.
[0010] Preferably, the bottom of the amorphous placement rack is provided with rollers.
[0011] Preferably, the amorphous shelf has at least three layers, and each layer of the amorphous shelf is fixedly provided with an annular support plate.
[0012] Preferably, the heating device is an electric heating tube, the upper and lower ends of which are fixedly connected to the rotating seat and the lower cover plate, respectively, and the electric heating tubes are evenly distributed around the center of the through hole.
[0013] Preferably, the electric heating tube is fixed with air agitator blades.
[0014] Preferably, fans are installed on both sides of the heating furnace body.
[0015] Compared with the prior art, this invention has the following advantages: By placing the heating device in the gaps of the amorphous placement rack, the iron core is evenly distributed around the heating device, achieving uniform heating. Furthermore, during the rotation of the heating device, the air agitator blades drive the surrounding air to move, dispersing the heat within the furnace body and further promoting uniform heat distribution. This effectively improves the problem of uneven heating of amorphous materials caused by heating from both sides in existing annealing furnaces. Attached Figure Description
[0016] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings:
[0017] Figure 1 This is a three-dimensional structural diagram of the present invention.
[0018] Figure 2 This is a schematic diagram of the heating device of this utility model.
[0019] Figure 3 This is a schematic diagram of the internal structure of the furnace body of this utility model.
[0020] Figure 4 This is a schematic diagram of the heating device of this utility model.
[0021] In the diagram: 10. Heating furnace body; 20. Amorphous material placement rack; 21. Gap; 22. Roller; 23. Support plate; 30. Heating device; 31. Upper cover plate; 32. Lower cover plate; 33. Air agitator blades; 40. Moving device; 50. Partition plate; 51. Through hole; 60. Power mechanism; 61. Rotating seat; 62. Rotary motor; 70. Fan; 80. Control device; 90. Temperature measuring device. Detailed Implementation
[0022] The following is in conjunction with the appendix Figures 1-4 The specific embodiments of this utility model will be described in further detail.
[0023] Depend on Figures 1-4 The present invention discloses an amorphous annealing furnace, comprising a heating furnace body 10, with fans 70 installed on both sides of the heating furnace body 10 for cooling and heat dissipation when the internal temperature of the heating furnace body 10 is too high. The heating furnace body 10 is provided with an amorphous placement rack 20 and a heating device 30. The amorphous placement rack 20 is placed at the lower part of the heating furnace body 10 for placing iron cores. The upper end of the heating furnace body 10 is provided with a moving device 40 for vertically raising and lowering the heating device 30. The center of the amorphous placement rack 20 is provided with a gap 21 for vertical insertion of the heating device 30 during heat treatment.
[0024] In use, the iron core is placed on the amorphous placement rack 20, and then the amorphous placement rack 20 is pushed into the heating furnace body 10. The heating device 30 is hoisted into the gap 21 in the middle of the amorphous placement rack 20 by the moving device 40. Since the heating device 30 is in the center of the amorphous placement rack 20, the position of the iron core on the amorphous placement rack 20 and the heating device 30 are close, and the heating is more uniform, which solves the problem that the annealing furnace in the prior art may cause uneven heating of amorphous materials due to heating from both sides.
[0025] To reduce heat loss, a partition 50 is horizontally placed inside the heating furnace body 10, dividing the internal space of the heating furnace body 10 into two parts. The partition 50 has a through hole 51. The width of the heating device 30 is smaller than the diameter of the through hole 51, allowing the heating device 30 to reach the upper or lower space of the heating furnace body 10 through the through hole. The upper and lower ends of the heating device 30 are respectively connected to an upper cover plate 31 and a lower cover plate 32. The diameters of the upper cover plate 31 and the lower cover plate 32 are both larger than the diameter of the through hole 51. The upper cover plate 31 is fixedly connected to the moving device 40. After the amorphous placement rack 20 is pushed into the heating furnace body 10, the moving device 40 drives the heating device 30 to move downward and enter the gap 21 of the amorphous placement rack 20. At this time, the upper cover plate 31 will cover the through hole of the partition 50. In this way, the lower space of the heating furnace body 10 is relatively closed, reducing the heat loss to the upper space of the heating furnace body 10.
[0026] Furthermore, a power mechanism 60 for driving the heating device 30 to rotate is installed on the upper cover plate 31. The power mechanism 60 includes a rotating seat 61 rotatably mounted on the bottom of the upper cover plate 31 and a rotary motor 62 fixed on the upper cover plate 31 for driving the rotating seat 61 to rotate. The heating device 30 is fixedly connected to the rotating seat 61. When the external power supply of the rotary motor 62 is turned on, the output shaft of the rotary motor 62 will drive the rotating seat 61 to rotate. When the rotating seat 61 rotates, it will drive the heating device 30 to rotate, so that the iron core can receive the heat emitted by the heating device 30 more evenly.
[0027] The bottom of the amorphous placement rack 20 is equipped with casters 22, which facilitates the movement of the amorphous placement rack 20.
[0028] The amorphous shelf 20 has at least three layers, and each layer of the amorphous shelf 20 is fixedly provided with an annular support plate 23.
[0029] The heating device 30 is an electric heating tube. The upper and lower ends of the electric heating tube are fixedly connected to the rotating seat 61 and the lower cover plate 32, respectively, and the electric heating tubes are evenly distributed around the center of the through hole 51.
[0030] The electric heating tube is fixed with an air agitator blade 33. When the electric heating tube is driven to rotate by the power mechanism 60, the air agitator blade 33 will also move slowly. When it moves, it will agitate the surrounding air, so that the heat can flow better inside the heating furnace body 10 and the heat distribution is more uniform.
[0031] In addition, a control device 80 is provided on the outside of the heating furnace body. The fan 70, heating device 30 and moving device 40 are all connected to the control device 80. Furthermore, the control device 80 is connected to a temperature measuring device 90 for detecting the temperature of each layer of iron core. When the temperature is detected to be too high, the fan 70 is started through the control device 80 to dissipate heat and cool down.
[0032] In this embodiment, the moving device 40 is a chain lifting mechanism. In other embodiments, the moving device 40 may also be a screw lifting mechanism or an electric cylinder telescopic mechanism.
[0033] An annealing furnace specifically for amorphous materials, the working principle of which is as follows:
[0034] In use, the iron core is placed on the amorphous placement rack 20, and then the amorphous placement rack 20 is pushed into the heating furnace body 10. The control device 80 controls the moving device 40 to move the heating device 30 downward and into the gap 21 of the amorphous placement rack 20. Heating is carried out by the heating device 30. During the heating process, the power mechanism 60 drives the heating device 30 to rotate. When the heating device 30 rotates, it allows the iron core to receive the heat emitted by the heating device 30 more evenly. When the heating device 30 rotates, it also causes the air stirring blades 33 to move slowly. When the air stirring blades 33 move, they stir the surrounding air, so that the heat can flow better inside the heating furnace body 10 and the heat distribution is more even. The temperature measuring device 90 can detect the temperature of each layer of iron core. When the temperature is too high, the control device 80 will start the fan 70 to dissipate heat and cool down.
[0035] Compared with the prior art, the present invention has the following advantages: by placing the heating device 30 in the gap 21 of the amorphous placement rack 20, the iron core is evenly distributed around the heating device 30, so as to achieve uniform heating. Furthermore, during the rotation of the heating device 30, the surrounding air is moved by the air stirring blades 33, so that the heat flows in the heating furnace body 10, further promoting the uniform distribution of heat and effectively improving the problem of uneven heating of amorphous materials caused by heating from both sides in the annealing furnace in the prior art.
[0036] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. An amorphous annealing furnace, comprising a heating furnace body (10), wherein the heating furnace body (10) is provided with an amorphous placement rack (20) and a heating device (30), characterized in that, The amorphous placement rack (20) is placed inside the lower part of the heating furnace body (10). The upper end of the heating furnace body (10) is provided with a moving device (40) that drives the heating device (30) to move vertically. The center of the amorphous placement rack (20) is provided with a gap (21) for the heating device (30) to be vertically inserted.
2. The amorphous annealing furnace according to claim 1, characterized in that, A partition (50) is horizontally placed inside the heating furnace body (10). The partition (50) has a through hole (51). The width of the heating device (30) is smaller than the diameter of the through hole (51). The upper and lower ends of the heating device (30) are respectively connected to an upper cover plate (31) and a lower cover plate (32). The diameters of the upper cover plate (31) and the lower cover plate (32) are both larger than the diameter of the through hole (51). The upper cover plate (31) is fixedly connected to the moving device (40).
3. The amorphous annealing furnace according to claim 2, characterized in that, The upper cover plate (31) is equipped with a power mechanism (60) that drives the heating device (30) to rotate.
4. The amorphous annealing furnace according to claim 3, characterized in that, The power mechanism (60) includes a rotating seat (61) rotatably mounted on the bottom of the upper cover plate (31) and a rotary motor (62) fixed on the upper cover plate (31) for driving the rotating seat (61) to rotate. The heating device (30) is fixedly connected to the rotating seat (61).
5. The amorphous annealing furnace according to claim 1, characterized in that, The bottom of the amorphous placement rack (20) is provided with rollers (22).
6. The amorphous annealing furnace according to claim 1, characterized in that, The amorphous placement rack (20) has at least three layers, and each layer of the amorphous placement rack (20) is fixedly provided with an annular support plate (23).
7. An amorphous annealing furnace according to claim 4, characterized in that, The heating device (30) is an electric heating tube. The upper and lower ends of the electric heating tube are fixedly connected to the rotating seat (61) and the lower cover plate (32) respectively, and the electric heating tubes are evenly distributed around the center of the through hole (51).
8. The amorphous annealing furnace according to claim 7, characterized in that, The electric heating tube is fixed with an air agitator blade (33).
9. An amorphous annealing furnace according to claim 1, characterized in that, Fans (70) are installed on both sides of the heating furnace body (10).
Citation Information
Patent Citations
Special amorphous annealing furnace
CN215628167U